ABB ECA06 Quick guide

Version 1.05
ECA06/60/600 EMA60
Configuration and Installation

ECA06/60/600 EMA60
Configuration and
Installation

493-0736-11 (6-2)
Copyright © 2000 ABB Automation Technology Products AB.
The contents of this document can be changed by ABB Automation Technology Products AB
without prior notice and do not constitute any binding undertakings from ABB Automation
Technology Products AB. ABB Automation Technology Products AB is not responsible under
any circumstances for direct, indirect, unexpected damage or consequent damage that is caused
by this document.
All rights reserved.
Release: 0230
Document version: 6-2
Document number: 493-0736-11
Printed in Sweden.

493-0736-11 (6-2) i
Contents
1 Introduction 11
1.1 Warning and Information Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Process Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Electrical Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 Version information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Version 1.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Version 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Version 1.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Version 1.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Version 1.04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Version 1.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Installation 17
2.1 Panel Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Installation with Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Installation with Mounting Plates and IP65 Gasket . . . . . . . . . . . . . . . . . . . . . 23
2.4 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
I/O Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Communications signal wiring, RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Communications signal wiring, RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Connections in an Electrically Noisy Environment . . . . . . . . . . . . . . . . . . 38
3 Configuration 43
3.1 Configuring the Process Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Configuration Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Parameters to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Configuration Step-by-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PV Bar Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Contents
ii 493-0736-11 (6-2)
SP Bar Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Output Bar Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Control Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3 Entering Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
No Password Configured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Password Configured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.4 Exiting Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.5 Lost Code Retrieval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.6 Setting the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Navigating the Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Menu Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Naming Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Input Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Arithmetic Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Logic Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Set Point Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Output Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
ECA Operator Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
EMA60 Operator Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
System Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
3.7 Status Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
3.8 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4 Maintenance 199
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
4.2 Annual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
5 Technical Data 201
5.1 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
5.2 Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
5.3 Control Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
5.4 System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Process Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Contents
493-0736-11 (6-2) iii
Computer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Arithmetic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Logic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
5.5 Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
5.6 Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.7 Computer Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.8 Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.9 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.10 Mains Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
5.11 Transmitter Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.12 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.13 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.14 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.15 Relevant Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.16 Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
A Application Examples 209
A.1 Level Control with Feed Forward and Gain Scheduling . . . . . . . . . . . . . . . . . 210
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Definition of Control Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Preset Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Selection of I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
A.2 Temperature Control and Communication with COMLI . . . . . . . . . . . . . . . . . 220
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Definition of the Control Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Preset Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Selection of I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
A.3 Furnace Pressure Control with 3-State Pulse Output . . . . . . . . . . . . . . . . . . . . 227
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Definition of Control Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Preset Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Selection of I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Contents
iv 493-0736-11 (6-2)
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
B Error, Warning and Information Messages 239
B.1 Message Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
System Errors, Errors and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Information Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
B.2 Controller Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
B.3 Acknowledging Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
B.4 Error and Warning Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
HW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
FLASH Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
FLASH Erase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
FLASH Checksum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Sample Time Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
AIx Int/AOx Int . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
DO Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Arithmetic Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
CLPM Osc LoopX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
XX Source off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Tuner Abort LoopX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Tuner PVNoise LoopX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Adapt Warn LoopX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
B.5 Information Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
B.6 Summary of Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
System Error, Error and Warning Messages . . . . . . . . . . . . . . . . . . . . . . . 245
Information Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
C Configuration Tree Diagrams 249
C.1 ECA06 Configuration Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
C.2 ECA60 Configuration Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
C.3 ECA600 Configuration Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
C.4 EMA60 Configuration Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
D Configuration Work Sheets 281
ECA06, Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
ECA60, Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
ECA600, Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
EMA60 Default/Triple Ind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
E Communication 287
E.1 Communication setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

Contents
493-0736-11 (6-2) v
E.2 Protocol Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Modbus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Comli Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
E.3 Communication Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Changing Communication Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Changing Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Changing Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
E.4 Front Panel Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
E.5 Communication Area Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
I/O RAM Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Writing K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Writing TI and TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
F Special Modes 303
F.1 Total Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Index 305

Contents
vi 493-0736-11 (6-2)

Chapter 1: Introduction
493-0736-11 (6-2) 11
Chapter 1
Introduction
This Configuration and Installation Manual provides all the information required
by trained installation and maintenance personnel to install the ECA06, ECA60,
ECA600 and EMA60 process controllers and to configure them for use by system
operators.
Chapter 2, Installation, describes the mechanical and electrical installation
procedures for the controllers.
Chapter 3, Configuration, is intended for trained personnel such as Process
Control Engineers or Instrument Technicians who configure the controllers.
It describes the operator interfaces and features available in the Configuration
Mode and describes all the configurable options available for each controller.
Chapter 4, Maintenance, contains maintenance instructions to ensure the
continued safe operation of the controllers.
Chapter 5, Technical Data, contains a summary of the features of the controllers.
Appendix A, Application Examples contains detailed configuration instructions
for some typical applications.
Appendix B, Error, Warning and Information Codes, lists all the error, warning
and information codes that may be encountered and describes the appropriate
operator action by maintenance personnel.
Appendix C, Configuration Tree Diagrams, contains complete Configuration
Menus for each controller.
Appendix D, Configuration Work Sheet, contains an example worksheet which
you can photocopy and use to plan configurations.
Appendix E, Communication, contains details of communication parameters and
settings.

1.1 Warning and Information Symbols Chapter 1: Introduction
12 493-0736-11 (6-2)
Appendix F, Special Modes, contains details of operating modes where you can
update the software or reset all the parameters in the configuration to their default
settings
• Installation and maintenance personnel should read chapters 3, 4 and 5 of this
manual.
• Technicians who are authorised to determine the installation functions and
configuration should read Chapter 2 of this manual.
Autotuner patents:
Sweden 8104989-2, Canada 1 205 511, Finland 71435, USA 4 549 123, Denmark
159343, Norway 160632.
1.1 Warning and Information Symbols
Warning and information symbols appear in the left margin adjacent to
paragraphs containing important information.
The symbols should be interpreted as follows:
• A warning sign denotes a danger of injury to personnel or that caution is
required to avoid damage to the equipment.
•Asignformandatory action denotes steps necessary to bring the equipment
into operation but without immediate safety implications.
• A sign indicating important information.
1.2 Process Safety
Read the safety and environmental instructions provided by the supplier of the
machinery or process equipment controlled by the ECA controller. Pay special
attention to situations in which the mains supply is switched on or off, units are
fitted or removed, cables are connected or disconnected, and units are reset or

Chapter 1: Introduction 1.3 Electrical Supplies
493-0736-11 (6-2) 13
switched to manual operation. If possible shut down the process before such
actions are taken.
1.3 Electrical Supplies
Maintenance of electrical equipment should only be performed by trained
personnel. Always switch off the power supply at the mains outlet and disconnect
the power supply cables before removing the covers from or attempting to repair
any ECA controller.
1.4 Operating Environment
Observe the following:
• The ECA controllers must not be exposed to environmental conditions
exceeding the values stated in the technical data in the Configuration and
Installation Manual.
• The ECA controllers should not be used in an environment where there is a risk
of exposure to strong electrical interference.
• Always follow precautions for handling electrostatic sensitive devices when
handling the ECA controllers.
1.5 Version information
Version 1.00
The first version.
• Controller types ECA06, ECA60 and ECA600
Version 1.01
Changes and additions:
• Absolute and Deviation Alarm block; The input connections are freely
configurable.
• Auto Mode; No parameters except PID Parameters are changeable.
• New block types; AOC (Analog Output Communication) and DOC (Digital
Output Communication).
• Editable texts.

1.5 Version information Chapter 1: Introduction
14 493-0736-11 (6-2)
• Configuration via COMLI possible.
Version 1.02
Changes and additions:
• EMA60 is serial approved.
• German menu language is introduced.
Version 1.03
Changes and additions:
• DOX 6 can be used in this version.
Version 1.04
Changes and additions:
• The integrator block is revised completely.
• The integrator block is included in ECA600.
• PID- and Gain Scheduling parameters can be read/written via COMLI.
• A new parameter, COMLIWriteEnable, enables writing via COMLI in
Communication Mode Local.
• The parameter ESPLock is added to the Set Point Block, which means that the
controller can be locked in ESP mode.
• The “RestartBehaviour” parameter is supplemented with new modes.
• The IncDec Block has improved functions. Two input signals for tracking and
two parameters for output signal limitation are added.
Version 1.05
Changes and additions:
• The Rate Limiter function is now also available in ECA60 and ECA600.
• The Time Measurement function is now also available in ECA600.
• Two new function blocks (FO), Timer and Counter, have been added to
ECA600 and EMA60.
• A warning does not cause the bar graph to flash, only an error.

Chapter 1: Introduction 1.5 Version information
493-0736-11 (6-2) 15
• The Three State Pulse function (with feedback) has been revised.
• ISP and output signals are now writeable from a supervisory system via
communication.
• Support for the communication protocol MODBUS RTU has been added.
• A Stiction Compensation function has been added to the analog outputs.
• Three decimals are now available in the arithmetic blocks.
• Start/Abort Tuning and Alarm acknowledge are now possible from a
supervisory system via communication.

1.5 Version information Chapter 1: Introduction
16 493-0736-11 (6-2)

Chapter 2: Installation 2.1 Panel Cutout
493-0736-11 (6-2) 17
Chapter 2
Installation
This chapter provides all the information required by trained service engineers to
install the ECA06, ECA60, ECA600 and EMA60 controllers and to make all the
necessary electrical connections.
The ECA06, ECA60, ECA600 and EMA60 controller units fit into a cutout in a
vertical panel which allows high packing density. The panel must be between
2 mm and 4 mm thick. For installation on thicker panels, contact your local
representative.
Warning – Damage From ESD: To reduce the risk of damage to the controller
from ESD (electrostatic discharge) you should discharge yourself by touching a
suitable ground point before handling the controller.
2.1 Panel Cutout
The dimensions and spacing of the panel cutouts required for installation of the
controller are shown below. All dimensions are in mm.
Note: The panel may need extra support if a large number of controllers are
mounted on it and the minimum spacing between the panel cutouts is used.

2.1 Panel Cutout Chapter 2: Installation
18 493-0736-11 (6-2)
Figure 1 Panel Cutouts.
Min. 180
138 + 1
Min. 76
67 + 1

Chapter 2: Installation 2.2 Installation with Cassette
493-0736-11 (6-2) 19
2.2 Installation with Cassette
External Dimensions
The external dimensions of the controller are shown below
Figure 2 External Dimensions.
Installation and Removal
The mechanical installation is performed in two steps:
1 Installation of the cassette in the panel cutout.
2 Insertion of the controller unit in the cassette.
The electrical connections can be made after step 1.
72
144
200
235
11
137

2.2 Installation with Cassette Chapter 2: Installation
20 493-0736-11 (6-2)
Figure 3 Cassette and Springs.
Installation of the Cassette
1 Push the empty cassette into the panel cutout and let it hang down by its own
weight with the upper edge pressing against the upper edge of the cutout.
Figure 4 Empty Cassette Hanging in the Cutout.