ABB Relion 670 series Quick start guide

Relion® 670 SERIES
Bay control REC670
Version 2.2 ANSI
Commissioning manual

Document ID: 1MRK 511 403-UUS
Issued: June 2021
Revision: K
Product version: 2.2
© 2017 - 2021 Hitachi Power Grids. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written permission from
Hitachi Power Grids, and the contents thereof must not be imparted to a third party, nor used for any
unauthorized purpose.
The software and hardware described in this document is furnished under a license and may be used or
disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit.
(https://www.openssl.org/) This product includes cryptographic software written/developed by: Eric Young
([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Power
Grids company. All other brand or product names mentioned in this document may be trademarks or
registered trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest Hitachi Power Grids representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons responsible
for applying the equipment addressed in this manual must satisfy themselves that each intended
application is suitable and acceptable, including that any applicable safety or other operational
requirements are complied with. In particular, any risks in applications where a system failure and/or
product failure would create a risk for harm to property or persons (including but not limited to personal
injuries or death) shall be the sole responsibility of the person or entity applying the equipment, and those
so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such
risks.
This document has been carefully checked by Hitachi Power Grids but deviations cannot be completely
ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
Other than under explicit contractual commitments, in no event shall Hitachi Power Grids be responsible
or liable for any loss or damage resulting from the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive
2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage
directive 2006/95/EC). This conformity is the result of tests conducted by Hitachi Power Grids in
accordance with the product standard EN 60255-26 for the EMC directive, and with the product
standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series and ANSI C37.90. The DNP
protocol implementation in the IED conforms to "DNP3 Intelligent Electronic Device (IED) Certification
Procedure Subset Level 2", available at www.dnp.org.

Table of contents
Section 1 Introduction....................................................................................................... 11
1.1 This manual............................................................................................................................... 11
1.2 Intended audience..................................................................................................................... 11
1.3 Product documentation............................................................................................................. 12
1.3.1 Product documentation set......................................................................................................12
1.3.2 Document revision history.......................................................................................................13
1.3.3 Related documents................................................................................................................. 14
1.4 Document symbols and conventions.........................................................................................14
1.4.1 Symbols...................................................................................................................................14
1.4.2 Document conventions............................................................................................................15
1.5 IEC 61850 edition 1 / edition 2 mapping................................................................................... 15
Section 2 Safety information............................................................................................ 21
2.1 Symbols on the product.............................................................................................................21
2.2 Warnings................................................................................................................................... 21
2.3 Caution signs.............................................................................................................................22
2.4 Note signs................................................................................................................................. 23
Section 3 Available functions........................................................................................... 25
3.1 Main protection functions.......................................................................................................... 25
3.2 Back-up protection functions..................................................................................................... 25
3.3 Control and monitoring functions...............................................................................................27
3.4 Communication......................................................................................................................... 34
3.5 Basic IED functions................................................................................................................... 37
Section 4 Starting up.........................................................................................................39
4.1 Factory and site acceptance testing..........................................................................................39
4.2 Commissioning checklist........................................................................................................... 39
4.3 Checking the power supply....................................................................................................... 40
4.4 Energizing the IED.................................................................................................................... 40
4.4.1 Checking the IED operation.................................................................................................... 40
4.4.2 IED start-up sequence ............................................................................................................40
4.5 Setting up communication between PCM600 and the IED....................................................... 41
4.6 Writing an application configuration to the IED..........................................................................46
4.7 Checking CT circuits................................................................................................................. 46
4.8 Checking VT circuits..................................................................................................................47
4.9 Using the RTXP test switch ......................................................................................................47
4.10 Checking the binary input/output circuits...................................................................................48
4.10.1 Binary input circuits................................................................................................................. 48
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Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

4.10.2 Binary output circuits...............................................................................................................48
4.11 Checking optical connections....................................................................................................48
Section 5 Configuring the IED and changing settings...................................................49
5.1 Overview................................................................................................................................... 49
5.2 Configuring analog CT inputs....................................................................................................49
5.3 Supervision of input/output modules......................................................................................... 50
Section 6 Establishing connection and verifying the SPA/IEC communication..........51
6.1 Entering settings........................................................................................................................51
6.1.1 Entering SPA settings..............................................................................................................51
6.1.2 Entering IEC settings...............................................................................................................51
6.2 Verifying the communication..................................................................................................... 52
6.2.1 Verifying SPA communication..................................................................................................52
6.2.2 Verifying IEC communication.................................................................................................. 52
6.3 Fiber optic loop..........................................................................................................................52
6.4 Optical budget calculation for serial communication with SPA/IEC ..........................................53
Section 7 Establishing connection and verifying the LON communication................ 55
7.1 Communication via the rear ports ............................................................................................ 55
7.1.1 LON communication................................................................................................................55
7.1.2 The LON Protocol....................................................................................................................56
7.1.3 Hardware and software modules.............................................................................................56
7.2 Optical budget calculation for serial communication with LON ................................................ 58
Section 8 Establishing connection and verifying the IEC 61850 communication.......59
8.1 Overview................................................................................................................................... 59
8.2 Setting the station communication............................................................................................ 59
8.3 Verifying the communication .................................................................................................... 59
Section 9 Establishing connection and verifying the IEEE C37.118/1344
communication................................................................................................. 61
9.1 Overview................................................................................................................................... 61
9.2 Setting the PMU station communication (PMU Report)............................................................ 61
9.3 Setting the PMU station communication (PMU configuration).................................................. 61
9.4 Setting the TCP/UDP client communication..............................................................................62
9.5 Verifying the communication..................................................................................................... 66
9.5.1 Verifying the IEEE C37.118/1344 TCP communication...........................................................66
9.5.2 Verifying the IEEE C37.118/1344 UDP communication.......................................................... 72
9.6 Optical budget calculation for PMU - PDC communication....................................................... 73
Section 10 Testing IED operation....................................................................................... 75
10.1 Preparing for test.......................................................................................................................75
10.1.1 Requirements..........................................................................................................................75
10.1.2 Preparing the IED to verify settings.........................................................................................76
Table of contents 1MRK 511 403-UUS Rev. K
2Bay control REC670
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

10.2 Activating the test mode............................................................................................................ 77
10.3 Preparing the connection to the test equipment........................................................................77
10.4 Connecting the test equipment to the IED.................................................................................78
10.5 Releasing the function to be tested........................................................................................... 79
10.6 Verifying analog primary and secondary measurement............................................................ 80
10.7 Testing the protection functionality............................................................................................ 81
10.8 Forcing of binary input/output signals for testing.......................................................................81
10.8.1 Forcing concept.......................................................................................................................81
10.8.2 How to enable forcing..............................................................................................................82
10.8.2.1 Enable forcing by using LHMI............................................................................................ 82
10.8.2.2 Enable forcing using TESTMODE function block...............................................................82
10.8.3 How to change binary input/output signals using forcing........................................................ 82
10.8.3.1 Forcing by using LHMI....................................................................................................... 83
10.8.3.2 Forcing by using PCM600..................................................................................................84
10.8.4 How to undo forcing changes and return the IED to normal operation................................... 86
10.8.4.1 Undo forcing by using TESTMODE component.................................................................86
10.8.4.2 Undo forcing by using LHMI...............................................................................................86
10.8.4.3 Undo forcing by using PCM600..........................................................................................86
Section 11 Testing functionality by secondary injection................................................. 89
11.1 Testing disturbance report.........................................................................................................89
11.1.1 Introduction..............................................................................................................................89
11.1.2 Disturbance report settings..................................................................................................... 89
11.1.3 Disturbance recorder (DR)...................................................................................................... 89
11.1.4 Event recorder (ER) and Event list (EL)..................................................................................90
11.2 Identifying the function to test in the technical reference manual .............................................90
11.3 Differential protection.................................................................................................................90
11.3.1 High impedance differential protection HZPDIF (87)...............................................................90
11.3.1.1 Verifying the settings.......................................................................................................... 91
11.3.1.2 Completing the test............................................................................................................ 91
11.4 Current protection......................................................................................................................91
11.4.1 Instantaneous phase overcurrent protection 3-phase output PHPIOC (50)............................91
11.4.1.1 Measuring the trip limit of set values..................................................................................92
11.4.1.2 Completing the test............................................................................................................ 92
11.4.2 Directional phase overcurrent protection, four steps OC4PTOC (51_67) .............................. 92
11.4.2.1 Function revision history.....................................................................................................92
11.4.2.2 Verifying the settings.......................................................................................................... 93
11.4.2.3 Completing the test............................................................................................................ 94
11.4.3 Instantaneous residual overcurrent protection EFPIOC (50N)................................................94
11.4.3.1 Measuring the trip limit of set values..................................................................................94
11.4.3.2 Completing the test............................................................................................................ 94
11.4.4 Four step residual overcurrent protection, (Zero sequence or negative sequence
directionality) EF4PTOC (51N/67N)........................................................................................94
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Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

11.4.4.1 Function revision history.....................................................................................................95
11.4.4.2 Four step directional ground fault protection .....................................................................95
11.4.4.3 Four step non-directional ground fault protection ..............................................................96
11.4.4.4 Completing the test............................................................................................................ 96
11.4.5 Four step negative sequence overcurrent protection NS4PTOC (46I2)..................................96
11.4.5.1 Function revision history.....................................................................................................96
11.4.5.2 Completing the test............................................................................................................ 97
11.4.6 Sensitive directional residual overcurrent and power protection SDEPSDE (67N).................97
11.4.6.1 Measuring the trip and time limit for set values..................................................................98
11.4.6.2 Completing the test.......................................................................................................... 102
11.4.7 Thermal overload protection, one time constant, Fahrenheit/Celsius LFPTTR/
LCPTTR (26).........................................................................................................................102
11.4.7.1 Measuring the trip and time limit of set values................................................................. 102
11.4.7.2 Completing the test.......................................................................................................... 103
11.4.8 Thermal overload protection, two time constants TRPTTR (49)........................................... 103
11.4.8.1 Checking trip and reset values.........................................................................................103
11.4.8.2 Completing the test.......................................................................................................... 104
11.4.9 Breaker failure protection, phase segregated activation and output CCRBRF (50BF) ........ 104
11.4.9.1 Function revision history...................................................................................................104
11.4.9.2 Checking the phase current trip value, Pickup_PH .........................................................105
11.4.9.3 Checking the residual (ground fault) current trip value Pickup_N set below Pickup_PH 105
11.4.9.4 Checking the re-trip and back-up times............................................................................105
11.4.9.5 Verifying the re-trip mode................................................................................................. 105
11.4.9.6 Verifying the back-up trip mode .......................................................................................106
11.4.9.7 Verifying instantaneous back-up trip at CB faulty condition............................................. 107
11.4.9.8 Verifying the case FunctionMode = CB Pos.....................................................................107
11.4.9.9 Verifying the case RetripMode = Contact.........................................................................107
11.4.9.10 Verifying the caseFunctionMode = Current or CB Pos.....................................................108
11.4.9.11 Verifying the external start signal has timed out...............................................................108
11.4.9.12 Verifying that backup signal is released when STALARM is reset................................... 109
11.4.9.13 Test of FollowStart&Mode behaviour................................................................................109
11.4.9.14 Test of FollowStart behaviour...........................................................................................109
11.4.9.15 Completing the test.......................................................................................................... 109
11.4.10 Stub protection STBPTOC (50STB)......................................................................................109
11.4.10.1 Function revision history...................................................................................................110
11.4.10.2 Measuring the trip limit of set values................................................................................ 110
11.4.10.3 Completing the test...........................................................................................................110
11.4.11 Overcurrent protection with binary release BRPTOC............................................................ 111
11.4.11.1 Function revision history................................................................................................... 111
11.4.11.2 Measuring the operate limit of set values......................................................................... 111
11.4.11.3 Completing the test...........................................................................................................112
11.4.12 Pole discrepancy protection CCPDSC (52PD)......................................................................112
11.4.12.1 Verifying the settings........................................................................................................ 112
Table of contents 1MRK 511 403-UUS Rev. K
4Bay control REC670
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved