ABB ACS580-01 drives User manual

English. . . . . . . . 9
Deutsch . . . . . . 19
Español . . . . . . 31
Suomi . . . . . . . 41
Français. . . . . . 51
Italiano. . . . . . . 63
Nederlands . . . 73
Svenska. . . . . . 85
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ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frames R0 to R3

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
Drive manuals and guides Code (English)
ACS580-01 user’s manual 3AUA0000076333
ACS580-01 quick installation and start-up guide for
frames R0 to R3
3AUA0000076332
ACS580-01 quick installation and start-up guide for frame
R5
3AXD50000007518
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and quides
CDPI-01 communication adapter module user's manual 3AXD50000009929
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
NETA-21 remote monitoring tool user's manual
3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
guide
3AUA0000096881
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
3AUA0000076332 Rev B
MUL
EFFECTIVE: 2013-10-01
©2013 ABB Oy. All Rights Reserved.

C
D
E
F1
2 3
× 4
× 4
4
5 4b × 4
1a
1b
1b
2
L1 L2 L3 T1/U T2/V T3/W
UDC+
R+R-
L1 L2 L3(PE) (PE)PE
ACS580-01 R0…R3
PE
U1
V1 W1
3 ~ M
PE
3
4
PE
R3
6b
6c
6a
6d
R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m
R0…R2
R3: 2.5…4.5 N·m
6d
6b 6c
6a
5
R3
8b
8c
R0…R2
R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m
R3: 2.5…
4
PE
7b
7a
PE
8a
R0…R2
9

HI
11b
R3
11b
11c
5
N·m
R3: 2.5…4.5 N·m
11a
R3
R3
12
13
R3R0…R2
2
32
3
6
6
6
6
4
4
5
5
0.5…0.6 N·m
0.5…0.6 N·m
0.5…0.6 N·m
0.5…0.6 N·m
2
1a
1b

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I
II
Type
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N IN PNILd PLd IHd PHd
A A kW AkW AkW W
3-phase UN= 380…415 V (380, 400, 415 V)
02A6-4 2.6 2.6 0.75 2,5 0.75 1.8 0.55 45 R0
03A3-4 3.3 3.3 1.1 3,1 1.1 2.6 0,75 55 R0
04A0-4 4.0 4.0 1.5 3,8 1.5 3.3 1.1 66 R0
05A6-4 5.6 5.6 2.2 5,3 2.2 4.0 1.5 84 R0
07A2-4 7.2 7.2 3.0 6,8 3.0 5.6 2.2 106 R1
09A4-4 9.4 9.4 4.0 8,9 4.0 7.2 3.0 133 R1
12A6-4 12.6 12.6 5.5 12,0 5.5 9.4 4.0 174 R1
017A-4 17 17 7.5 16,2 7.5 12.6 5.5 228 R2
025A-4 25 25 11.0 23,8 11.0 17.0 7.5 322 R2
032A-4 32 32 15.0 30,4 15.0 24.6 11 430 R3
038A-4 38 38 18.5 36,1 18.5 31.6 15 525 R3
045A-4 45 45 22.0 42,8 22.0 37.7 18.5 619 R3
3AXD00000586715.xls C
Type
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N ILd PLd IHd PHd
A A hp Ahp W
3-phase UN= 440…480 V (440, 460, 480 V)
02A6-4 2.1 2.1 1.0 1.6 0.75 45 R0
03A3-4 3.0 3.0 1.5 2.1 1.0 55 R0
04A0-4 3.4 3.4 2.0 3.0 1.5 66 R0
05A6-4 4.8 4.8 3.0 3.4 2.0 84 R0
07A2-4 6.0 6.0 3.0 4.0 3.0 106 R1
09A4-4 7.6 7.6 5.0 4.8 3.0 133 R1
12A6-4 11.0 11.0 7.5 7.6 5.0 174 R1
017A-4 14 14.0 10.0 11.0 7.5 228 R2
025A-4 21 21.0 15.0 14.0 10.0 322 R2
032A-4 27 27.0 20.0 21.0 15.0 430 R3
038A-4 34 34.0 25.0 27.0 20.0 525 R3
045A-4 40 40.0 30.0 34.0 25.0 619 R3
3AXD00000586715.xls C
3AUA0000076332 Rev B

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III
IV
Type
ACS580
-01-
gG (IEC 60269)
INI2tVoltage rating ABB type
AA2s V
3-phase UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
02A6-4 4 55 500 OFAF000H4
03A3-4 6 110 500 OFAF000H6
04A0-4 6 110 500 OFAF000H6
05A6-4 10 360 500 OFAF000H10
07A2-4 10 360 500 OFAF000H10
09A4-4 16 740 500 OFAF000H16
12A6-4 16 740 500 OFAF000H16
017A-4 25 2500 500 OFAF000H25
025A-4 32 4000 500 OFAF000H32
032A-4 40 7700 500 OFAF000H40
038A-4 50 16000 500 OFAF000H50
045A-4 63 20100 500 OFAF000H63
3AXD00000586715.xls C
Type
ACS580
-01-
uR or aR
INI2tVoltage rating Cooper Bussmann
type
AA2s V
3-phase UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
02A6-4 25 130 690 170M1561
03A3-4 25 130 690 170M1561
04A0-4 25 130 690 170M1561
05A6-4 25 130 690 170M1561
07A2-4 25 130 690 170M1561
09A4-4 25 130 690 170M1561
12A6-4 25 130 690 170M1561
017A-4 40 460 690 170M1563
025A-4 40 460 690 170M1563
032A-4 63 1450 690 170M1565
038A-4 63 1450 690 170M1565
045A-4 80 2550 690 170M1566
3AXD00000586715.xls C

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V
Type
ACS580
-01-
UL class T
INVoltage rating Cooper Bussmann
type
AV
3-phase UN= 440…480 V (440, 460, 480 V)
02A6-4 6 600 JJS-6
03A3-4 6 600 JJS-6
04A0-4 6 600 JJS-6
05A6-4 10 600 JJS-10
07A2-4 10 600 JJS-10
09A4-4 15 600 JJS-15
12A6-4 15 600 JJS-15
017A-4 20 600 JJS-20
025A-4 30 600 JJS-30
032A-4 35 600 JJS-35
038A-4 45 600 JJS-45
045A-4 50 600 JJS-50
3AXD00000586715.xls C

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EN – Quick installation and start-up guide 9
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EN – Quick installation and start-up
guide
This guide briefly instructs how to install and start-up the drive. For complete
information, see ACS580-01 user’s manual (www.abb.com/drives: Select Document
Library and search for document number 3AUA0000076333 [English]).
Installation
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has been stored for a year or more, you must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See table Ion page 5(UL: table II on page 5) for the losses. The allowed operating
temperature range of the drive without derating is -15 to +50 °C (+5 to +122 °F). No
condensation or frost is allowed. For restrictions below 0 °C (+32 °F) and above +40
°C (+104 °F), see chapter Technical data in ACS580-01 user’s manual
(3AUA0000076333 [English]).
Protect the drive and input power cable
See tables III (on page 6) and IV (on page 6); (UL: table Von page 7) for the fuses.
If you are going to use gG fuses, check on the fuse time-current curve to ensure the
operating time of the fuse is below 0.5 seconds. Follow the local regulations.
Install the drive on the wall
See figure A on page 3.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor and
the Protective Earth conductor using a measuring voltage of 1000 V DC. The
insulation resistance of an ABB motor must exceed 100 Mohm (reference value at
25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s
instructions.
Note: Moisture inside the motor casing will reduce the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.
ohm
M
3~
U1
V1
W1 PE

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Connect the power cables
See figures A, B, C, D, E, F1, F2 and G. Use symmetrical shielded cable for motor
cabling.
1. Remove the front cover: Loosen the retaining screw with a screwdriver (a) and lift
the cover from the bottom outwards (b).
2. Remove the rubber grommets from the lead-through plate.
3. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.
4. Prepare the ends of the input power cable as illustrated in the figure. Note: The
bare shield will be grounded 360 degrees. Mark the pigtail made from the shield
as a PE conductor with yellow-and-green color.
5. Slide the cable through the hole of the bottom plate and attach the grommet to the
hole.
6. Connect the input power cable:
• Ground the shield 360 degrees by tightening the clamp of the power cable
grounding shelf onto the stripped part of the cable. (6a)
• Connect the twisted shield of the cable to the grounding terminal. (6b)
• Connect the additional PE conductor of the cable (6c).
• Connect the phase conductors of the cable to the L1, L2 and L3 terminals.
Tighten the screws to the torque given in the figure. (6d)
7. Repeat steps 3…5for the motor cable. Two different motor cable types are shown
(7a, 7b).
8. Connect the motor cable. Tighten the screws to the torque given in the figure.
9. Install the grounding shelf for the brake resistor cable.
10. Repeat steps 3…5for the brake resistor cable (if used). Cut off extra phase
conductors (if any).
11. Connect the resistor cable. Tighten the screws to the torque given in the figure.
12. Install the grounding shelf.
13. Put the unused rubber grommets to the holes in the lead-through plate.
14. Secure the cables outside the unit mechanically.
15. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.

12 EN – Quick installation and start-up guide
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Connect the control cables
See figure H. It shows an example with one analog signal cable and one digital signal
cable. Make the connections according to the macro in use. The default connections
of the ABB standard macro are shown in section Default I/O connections on page 13.
1. Remove the front cover. See section Connect the power cables on page 11.
Connecting an analog signal cable:
2. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
3. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
possible. Ground also the pair-cable shields and grounding wire at the SCR1
terminal.
4. Route the cable as shown in the figure.
5. Connect the conductors to the appropriate terminals of the control board and
tighten to 0.5…0.6 N·m.
6. Tie all control cables to the provided cable tie mounts.

EN – Quick installation and start-up guide 13
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Default I/O connections
Default I/O connections of the ABB Standard macro are shown below.
max.
500 ohm
1…10 kohm
S1 AI1 U/I Voltage/Current selection for analog input 1
S2 AI2 U/I Voltage/Current selection for analog input 2
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 External frequency reference 1: 0(2)…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Not used
6AGND Analog input circuit common
7AO1 Output frequency: 0…20 mA
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
S3 AO1 I/U Voltage/Current selection for analog output 1
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Auxiliary voltage output +24 V DC
11 DGND Auxiliary voltage output common
12 DCOM Digital input common for all
13 DI1 Start/Stop: Activate to start
14 DI2 Fwd/Rev: Activate to reverse rotation direction
15 DI3 Constant speed selection
16 DI4 Constant speed selection
17 DI5 Ramp pair selection: Activate to select 2nd pai r
18 DI6 Not used
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Faulted(-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 EIA-485 Modbus RTU
29 B+
Embedded Modbus RTU (EIA-483)
30 A-
31 DGND
S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Both circuits must be closed for
the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V).
Wire sizes: 0.2…2.5 mm2(terminals +24V, DGND, DCOM)
0.14…1.5 mm2(terminals DI, AI, AOO, AGND, RO, STO)
Tightening torques: 0.5…0.6 N·m
ABB standard macro:

14 EN – Quick installation and start-up guide
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Install optional modules, if any
See chapter Electrical installation in ACS580-01 user’s manual (3AUA0000076333
[English]).
Check the compatibility with IT (ungrounded) and corner-
grounded TN systems
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system) or on a corner-grounded TN system.
If you connect the drive to an IT (ungrounded) system or a corner-grounded TN
system, disconnect the EMC filter before connecting the drive to the supply network.
For information on how to do it, see chapter Electrical installation in ACS580-01
user’s manual (3AUA0000076333 [English]).
Reinstall cover
See figure I on page 4.
1. Put the tabs on the inside of the cover top in their counterparts on the housing (a)
and then press the cover at the bottom (b).
2. Tighten the retaining screw with a screwdriver.
Start-up
This chapter describes the start-up of the drive using the First start assistant on the
assistant control panel.
Complete documentation of the drive firmware: program features, parameters and
fault tracing can be found in ACS580-01 user’s manual (3AUA0000076333 [English]).
For more information on using the assistant panels, see ACS-AP-x assistant control
panels user’s manual (3AUA0000085685 [English]).
Before you start
Ensure that the drive has been installed as described in chapter Installation on page
9.

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Start-up with the First start assistant on an assistant panel
Safety
Obey the safety instructions on page 9during the start-up procedure.
Check the installation.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if there is a risk of damage in case of an incorrect
direction of rotation.
Hints on using the assistant control panel
The two commands at the bottom of the display
(in the figure on the right, Options and Menu),
show the functions of the two softkeys and
located below the display. The commands
assigned to the softkeys vary depending on the
context.
Use keys , , and to move the cursor
and/or change values depending on the active
view.
Key shows a context-sensitive help page.
1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor name plate data at hand.
Power up the drive.
The First start assistant guides you through the
first start-up.
The start-up begins automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by
highlighting it and pressing (OK).
?

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Highlight Start set-up (if not already highlighted)
and press (Next).
Set the date, time, as well as date and time
display formats.
• Go to the edit view of a highlighted row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
In an edit view:
• Use and to move the cursor left and
right.
• Use and to change the value.
•Press (Save) to accept the new setting,
or press (Cancel) to go back to the
previous view without making changes.
To give the drive a name that will be shown at the
top, press .
If you do not want to change the default name
(ACS580), continue straight to the set-up of the
motor nominal values by pressing (Next).
For information on editing text, see ACS580-01
user’s manual (3AUA0000076333 [English]) or
ACS-AP-x assistant control panels user’s manual
(3AUA0000085685 [English]).

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Refer to the motor nameplate for the following nominal value settings of the motor. Whenever
possible, enter the values exactly as shown on the motor nameplate.
Example of a nameplate of an induction (asynchronous) motor:
Check that the motor data is correct. Values are
predefined on the basis of the drive size but you
should verify that they correspond to the motor.
Start with the motor nominal current.
Motor nominal cosfii and nominal torque are
optional.
Press (Next) to continue.
To do the direction test, highlight Spin the motor
and press (Next).
First switch to local control by pressing the
key. Local control is indicated by the text “Local”
on the top pane.
Then press the Start key on the panel to
start the drive.
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
VHz kW r/min A cos IA/IN tE/s
Ins.cl. F IP 55
No
IEC 200 M/L 55
3motor
ABB Motors
Loc/Rem

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Check the direction of the motor.
If it is forward, highlight (if not already highlighted)
Yes, motor is spinning forward and press
(Next) to continue.
If the direction is not forward, highlight No, fix
direction and press (Next) to continue.
If you want to make a backup of the settings made
so far, select Backup and press (Next).
If you do not want to make a backup, select Not
now and press (Next).
The set-up is now complete and the drive is ready
for use.
Press (Done) to enter the Home view.
The Home view monitoring the values of the
selected signals is shown on the panel.
2 – Additional settings: for example macro, ramps, limits
Make any additional settings, for example macro,
ramps, and limits starting from the Main menu -
press (Menu) to enter the Main menu.
For more information, see the start-up procedure
in ACS580-01 user’s manual (3AUA0000076333
[English]),

DE – Kurzanleitung für die Installation und Inbetriebnahme 19
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DE – Kurzanleitung für die Installation
und Inbetriebnahme
Diese Kurzanleitung enthält die notwendigen Informationen für die Installation und
Inbetriebnahme des Frequenzumrichters. Die kompletten Informationen enthält das
Handbuch ACS580-01 user’s manual (www.abb.com/drives: Wählen Sie Document
Library und suchen Sie das Dokument mit der Nummer 3AUA0000076333
[Englisch]).
Installation
Befolgen Sie die Sicherheitsvorschriften
Prüfen Sie, ob Kondensatoren nachformiert werden müs-
sen
Wenn der Frequenzumrichter ein Jahr oder länger gelagert wurde, müssen die
Kondensatoren nachformiert werden.
Das Herstellungsdatum kann anhand der Seriennummer bestimmt werden, welche
auf dem Typenschild (seitlich am Frequenzumrichter angebracht) angegeben ist.
WARNUNG! Befolgen Sie diese Vorschriften. Wenn diese nicht befolgt
werden, können Verletzungen, tödliche Unfälle oder Schäden an den
Geräten auftreten:
• Elektrische Installationsarbeiten dürfen nur von Fachpersonal durchgeführt
werden.
• Am Frequenzumrichter, dem Motorkabel oder dem Motor dürfen keinerlei
Arbeiten ausgeführt werden, solange die Netzspannung anliegt. Ist der
Frequenzumrichter bereits an die Spannungsversorgung angeschlossen,
warten Sie fünf Minuten nach dem Trennen von der Spannungsversorgung.
• Führen Sie keine Arbeiten an den Steuerkabeln durch, wenn Spannung am
Frequenzumrichter oder an externen Steuerkreisen anliegt.
• Stellen Sie sicher, dass bei der Installation keine Bohrspäne und Staub in den
Frequenzumrichter eindringen.
• Stellen Sie sicher, dass der Boden unterhalb des Frequenzumrichters und die
Wand, an der der Frequenzumrichter montiert wird aus nicht brennbarem
Material bestehen.

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Die Seriennummer hat das Format MJJWWRXXXX.
JJ und WW geben das Herstellungsjahr und die -woche an:
JJ: 13, 14, 15, … für 2013, 2014, 2015, …
WW: 01, 02, 03, … für Woche 1, Woche 2, Woche 3, …
Informationen zum Formieren der Kondensatoren siehe die Anleitung Converter
module capacitor reforming instructions (3BFE64059629 [Englisch]), die im Internet
verfügbar ist.
Auswahl der Leistungskabel
Die Leistungskabel müssen nach den örtlichen Vorschriften für den auf dem Typen-
schild des Frequenzumrichters angegebenen Nennstrom ausreichend bemessen
sein.
Ausreichende Kühlung sicherstellen
Siehe Tabelle Iauf Seite 5mit den Verlustleistungen. Der zulässige Umgebungstem-
peraturbereich für den Betrieb des Frequenzumrichters ohne Leistungsminderung ist
-15 bis +50 °C (+5 bis +122 °F). Kondensation und/oder Eisbildung sind nicht zuläs-
sig. Einschränkungen für den Betrieb unter 0 °C (+32 °F) und über +40 °C (+104 °F)
siehe Kapitel Technical data im Handbuch ACS580-01 user’s manual
(3AUA0000076333 [Englisch]).
Schutz des Frequenzumrichters und der Einspeisekabel
Angaben zu den Sicherungen enthält die Tabellen III auf Seite 6und IV auf Seite 6.
Wenn Sie Sicherungen des Typs gG benutzen, prüfen Sie anhand der Zeit-
Stromkurve der Sicherung, ob die Ansprechzeit unter 0,5 Sekunden liegt. Befolgen
Sie die örtlichen Vorschriften.
Wandmontage des Frequenzumrichters
Siehe Abbildung A auf Seite 3.
Prüfung der Isolation des Einspeise- und Motorkabels
sowie des Motors
Prüfen Sie die Isolation des Einspeisekabels nach den örtlichen Vorschriften bevor
dieses an den Frequenzumrichter angeschlossen wird.
Die Isolation des Motorkabels und des Motors prüfen wenn das Motorkabel vom Fre-
quenzumrichter getrennt ist. Messen Sie die Isolationswiderstände zwischen jeder
Phase und der Schutzerde mit einer Messspannung von 1000 V DC. Der Isolations-
widerstand eines ABB-Motors muss mehr als 100 MOhm betragen (Referenzwert bei