ABB ACS880 Series User manual

—
ABB INDUSTRIAL DRIVES
ACS880 primary control program
Firmware manual

ACS880 primary control
program
Firmware manual
Table of contents
3AUA0000085967 Rev W
EN
Original instructions
EFFECTIVE: 2022-04-12

Table of contents
1 Introduction to the manual
15What this chapter contains .................................................................................
15Applicability .........................................................................................................
15Safety instructions ...............................................................................................
15Target audience ..................................................................................................
16Related manuals .................................................................................................
17Terms and abbreviations .....................................................................................
19Cybersecurity disclaimer .....................................................................................
2 Using the control panel
3 Control locations and operating modes
23What this chapter contains .................................................................................
23Local control vs. external control ........................................................................
24Local control .................................................................................................
25External control ............................................................................................
25Using the control panel as an external control source ......................
26Operating modes of the drive .............................................................................
26Speed control mode .....................................................................................
27Torque control mode ....................................................................................
27Frequency control mode ..............................................................................
27DC voltage control mode .............................................................................
27Special control modes ..................................................................................
4 Program features
29What this chapter contains .................................................................................
30Drive configuration and programming .................................................................
30Programming via parameters .......................................................................
31Adaptive programming .................................................................................
31Settings and diagnostics ...................................................................
31Application programming .............................................................................
32Control interfaces ................................................................................................
32Programmable analog inputs .......................................................................
32Settings and diagnostics ...................................................................
32Programmable analog outputs .....................................................................
32Settings and diagnostics ...................................................................
32Programmable digital inputs and outputs .....................................................
33Settings and diagnostics ...................................................................
Table of contents 5

33Programmable relay outputs ........................................................................
33Settings and diagnostics ...................................................................
33Programmable I/O extensions .....................................................................
34Settings and diagnostics ...................................................................
34Fieldbus control ............................................................................................
34Settings and diagnostics ...................................................................
34Master/follower functionality .........................................................................
34General .............................................................................................
36Load share function with a speed-controlled follower .......................
36Communication .................................................................................
38Construction of the master/follower link ............................................
40Example parameter settings .............................................................
41Specifications of the fiber optic master/follower link .........................
42Settings and diagnostics ...................................................................
42External controller interface .........................................................................
42General .............................................................................................
42Topology ...........................................................................................
44Communication .................................................................................
45Control of a supply unit (LSU) ......................................................................
45General .............................................................................................
45Communication .................................................................................
46Settings and diagnostics ...................................................................
46Motor control .......................................................................................................
46Direct torque control (DTC) ..........................................................................
46Settings and diagnostics ...................................................................
47Reference ramping ......................................................................................
47Special acceleration/deceleration ramps ..........................................
47Settings and diagnostics ...................................................................
48Constant speeds/frequencies ......................................................................
48Settings and diagnostics ...................................................................
48Critical speeds/frequencies ..........................................................................
48Example ............................................................................................
49Settings and diagnostics ...................................................................
49Speed controller autotune ............................................................................
50Before activating the autotune routine ..............................................
51Autotune modes ................................................................................
51Autotune results ................................................................................
52Warning indications ..........................................................................
52Settings and diagnostics ...................................................................
52Oscillation damping ......................................................................................
53Tuning procedure for oscillation damping .........................................
53Settings and diagnostics ...................................................................
53Resonance frequency elimination ................................................................
53Settings and diagnostics ...................................................................
6 Table of contents

54Rush control .................................................................................................
54Settings and diagnostics ...................................................................
54Encoder support ...........................................................................................
55Encoder echo and emulation ............................................................
55Load and motor feedback .................................................................
56Position counter ................................................................................
57Encoder error handling .....................................................................
58Reading/writing position counter values through fieldbus ................
58Configuration of HTL encoder motor feedback .................................
59
Example 1: Using the same encoder for both load and motor
feedback ...........................................................................................
59Example 2: Using two encoders .......................................................
60Example 3: ACS 600 / ACS800 compatibility ...................................
61Settings and diagnostics ...................................................................
61Jogging .........................................................................................................
63Settings and diagnostics ...................................................................
63Scalar motor control .....................................................................................
64IR compensation for scalar motor control .........................................
64Settings and diagnostics ...................................................................
64Autophasing .................................................................................................
66Autophasing modes ..........................................................................
67Settings and diagnostics ...................................................................
67Flux braking ..................................................................................................
68Settings and diagnostics ...................................................................
68DC magnetization .........................................................................................
68Pre-heating .......................................................................................
68Pre-magnetization .............................................................................
68DC hold .............................................................................................
69Post-magnetization ...........................................................................
69Continuous magnetization ................................................................
70Settings and diagnostics ...................................................................
70Motor temperature estimation ......................................................................
70Settings and diagnostics ...................................................................
70Hexagonal motor flux pattern .......................................................................
71Settings and diagnostics ...................................................................
72Application control ...............................................................................................
72Application macros .......................................................................................
72Process PID control .....................................................................................
72Quick configuration of the process PID controller ............................
73Sleep function for process PID control .............................................
74Tracking ............................................................................................
74Settings and diagnostics ...................................................................
75Motor potentiometer .....................................................................................
75Settings and diagnostics ...................................................................
Table of contents 7

76Mechanical brake control .............................................................................
76Inputs of the brake control logic ........................................................
76Outputs of the brake control logic .....................................................
77Brake state diagram ..........................................................................
79Timing diagram .................................................................................
80Wiring example .................................................................................
81Settings and diagnostics ...................................................................
81DC voltage control ..............................................................................................
81Overvoltage control ......................................................................................
81Undervoltage control (power loss ride-through) ...........................................
82Automatic restart ...............................................................................
83Settings and diagnostics ...................................................................
83Voltage control and trip limits .......................................................................
83Settings and diagnostics ...................................................................
84Brake chopper ..............................................................................................
84Settings and diagnostics ...................................................................
84DC voltage boost ..........................................................................................
84Description of the DC voltage boost function ...................................
85Use case examples ..........................................................................
86Limits ................................................................................................
88DC voltage control mode .............................................................................
88Settings and diagnostics ...................................................................
89Safety and protections ........................................................................................
89Emergency stop ...........................................................................................
89Settings and diagnostics ...................................................................
90Motor thermal protection ..............................................................................
90Motor thermal protection model ........................................................
90Temperature monitoring using PTC sensors ....................................
92Temperature monitoring using Pt100 or Pt1000 sensors .................
92Temperature monitoring using KTY84 sensors ................................
93Motor fan control logic (parameters 35.100…35.106) ......................
93Ex motor support (parameter 95.15, bit 0) ........................................
93Settings and diagnostics ...................................................................
94Motor overload protection ............................................................................
94Settings and diagnostics ...................................................................
95Thermal protection of motor cable ...............................................................
95Settings and diagnostics ...................................................................
95User load curve ............................................................................................
96Settings and diagnostics ...................................................................
96Automatic fault resets ...................................................................................
97Settings and diagnostics ...................................................................
97Other programmable protection functions ....................................................
97External events (parameters 31.01…31.10) .....................................
97Motor phase loss detection (parameter 31.19) .................................
97Earth (Ground) fault detection (parameter 31.20) ............................
8 Table of contents

97Safe torque off detection (parameter 31.22) .....................................
97Swapped supply and motor cabling (parameter 31.23) ....................
97Stall protection (parameters 31.24…31.28) ......................................
98Overspeed protection (parameter 31.30) .........................................
98
Ramp stop supervision (parameters 31.32,31.33,31.37 and
31.38)................................................................................................
98Main cooling fan supervision (parameter 31.35) ..............................
98Custom motor current fault limit (parameter 31.42) ..........................
98Local control loss detection (parameter 49.05) ................................
99Diagnostics .........................................................................................................
99Fault and warning messages, data logging .................................................
99Signal supervision ........................................................................................
99Settings and diagnostics ...................................................................
99Maintenance timers and counters ................................................................
99Settings and diagnostics ...................................................................
100Energy saving calculators ............................................................................
100Settings and diagnostics ...................................................................
100Load analyzer ...............................................................................................
100Peak value logger .............................................................................
101Amplitude loggers .............................................................................
102Miscellaneous .....................................................................................................
102User parameter sets ....................................................................................
102Settings and diagnostics ...................................................................
102Parameter checksum calculation .................................................................
103Settings and diagnostics ...................................................................
104User lock ......................................................................................................
104Settings and diagnostics ...................................................................
105Data storage parameters .............................................................................
105Settings and diagnostics ...................................................................
105Reduced run function ...................................................................................
106Activation of the reduced run function ..............................................
107du/dt filter support ........................................................................................
107Settings and diagnostics ...................................................................
107Sine filter support .........................................................................................
107Settings and diagnostics ...................................................................
108Router mode for BCU control unit ................................................................
109Settings and diagnostics ...................................................................
109Parameter ranges with option +N8200 (High speed license) ......................
5 Application macros
111What this chapter contains .................................................................................
111General ...............................................................................................................
112Factory macro .....................................................................................................
112Default parameter settings for the Factory macro ........................................
112Default control connections for the Factory macro ......................................
Table of contents 9

114Hand/Auto macro ................................................................................................
114Default parameter settings for the Hand/Auto macro ...................................
115Default control connections for the Hand/Auto macro .................................
117PID control macro ...............................................................................................
117Default parameter settings for the PID control macro ..................................
119Default control connections for the PID control macro .................................
121Sensor connection examples for the PID control macro ..............................
122Torque control macro ..........................................................................................
122Default parameter settings for the Torque control macro .............................
123Default control connections for the Torque control macro ............................
125Sequential control macro ....................................................................................
125Operation diagram .......................................................................................
126Selection of constant speeds .......................................................................
126Default parameter settings for the Sequential control macro .......................
127Default control connections for the Sequential control macro ......................
129Fieldbus control macro ........................................................................................
6 Parameters
131What this chapter contains .................................................................................
132Terms and abbreviations .....................................................................................
133Parameter group summary .................................................................................
10 Table of contents