ABB TZIDC-110 How to use

TZID-C110 Intelligent positioner for
PROFIBUS PA
Short manual 41/18-77 EN Rev. 01

TZID-C110 Intelligent positioner for PROFIBUS PA
for PA Profile V3.0
Short manual
Document No. 41/18-77 EN
Issue date 07.02
Revision 01
Manufacturer:
ABB Automation Products GmbH
Schillerstrasse 72
32425 Minden
GERMANY
Tel: [phone]
Fax: [phone]
Mail: [e-mail]
Note:
This document is a short manual providing the essential information needed for mounting
and commissioning the TZID-C110 positioner. For details on other subjects like configuration,
operation and ordering details please refer to Data sheet 10/18-0.23 EN or the Operating
manual (CD version) 42/18-74 EN.
© Copyright 2002 by ABB Automation Products GmbH
Subject to changes without notice.
This technical documentation is protected by copyright. Translating, photocopying and dissem-
inating it in any form whatsoever - even editings or excerpts thereof - especially as reprint, pho-
tomechanical or electronic reproduction or storage on data processing systems or networks is
not allowed without the permission of the copyright owner and non-compliance will lead to both
civil and criminal prosecution.

Table of contents
41/18-77 EN Table of contents i
Table of contents
1 Safety and precautions .............................................................................................. 1
1.1 General ......................................................................................................................1
1.2 Explanation of warning signs and notes................................................................2
1.3 Notes on electrical and pneumatic safety .............................................................2
1.4 Proper use.................................................................................................................2
1.5 Qualified personnel ..................................................................................................3
2 Manufacturer’s information...................................................................................... 3
2.1 Delivery......................................................................................................................3
2.2 CE compliance information .....................................................................................3
3 Installing and commissioning ................................................................................. 4
3.1 Mechanical mounting...............................................................................................4
3.1.1 General........................................................................................................... 4
3.1.2 Operating conditions at the installation site ................................................... 5
3.1.3 Mounting to linear actuators ........................................................................... 5
3.1.4 Mounting the positioner to rotary actuators .................................................. 10
3.2 Pneumatic connection. ..........................................................................................13
3.2.1 Safety instructions ........................................................................................ 13
3.2.2 Making the pneumatic connection ................................................................ 14
3.2.3 Mounting the splash guard cap..................................................................... 15
3.3 Electrical connection..............................................................................................16
3.3.1 Safety instructions ........................................................................................ 16
3.3.2 Overview....................................................................................................... 17
3.3.3 Making the connections................................................................................ 18

Table of contents
ii Table of contents 41/18-77 EN
3.4 Commissioning.......................................................................................................19
3.4.1 Commissioning procedure............................................................................ 19
3.4.2 Setting the bus address................................................................................ 20
3.4.3 Overview of the operating modes and how to select (from operating level) . 21
3.4.4 Parameter setting example:.......................................................................... 22
4 Technical data ............................................................................................................. 24
4.1 Basic model.............................................................................................................24
4.2 Options ....................................................................................................................28
5 Certificates....................................................................................................................29
Appendix A: Configuration overview ........................................................................A

Safety and precautions
41/18-77 EN Safety and precautions 1
1 Safety and precautions
1.1 General
Proper and safe operation of the TZID-C110 positioner requires:
• proper transportation and storage
• installation and commissioning by qualified
personnel
• correct operation according to the instructions in this manual
• proper use (see chapter 1.4 on page 2)
• careful maintenance
Only qualified personnel are allowed to work on the device (see chapter 1.5 on page 3).
Observe
• the present operating instructions
• the relevant safety regulations and standards for the installation and operation of
electrical systems
• the standards, regulations and directives governing explosion protection, when using
intrinsically safe devices
The regulations, standards and directives referred to in these operating instructions are
applicable in Germany. When using the TZID-C110 positioner outside the German Fed-
eral jurisdiction, the relevant regulations, standards and directives applicable in the coun-
try where the device is used must be observed.
The TZID-C110 positioner has been designed and tested in accordance with DIN VDE
0411 Part 1.
Safety Requirements for Electronic Measuring Apparatuses
(based on IEC Publication 348) and has been supplied in a safe condition.
The present operating instructions contain warnings and cautions marked with a symbol
(see chapter 1.2). The instructions given in these sections must be observed to retain the
device in a safe condition and to ensure safe operation. Otherwise, persons can be
endangered or the device itself or other devices or equipment may be damaged or fail.
Important instructions for your safety!
Read and observe!
Caution

Safety and precautions
2 Safety and precautions 41/18-77 EN
1.2 Explanation of warning signs and notes
Important information has been marked and emphasized with the following symbols in
these operating instructions:
1.3 Notes on electrical and pneumatic safety
1.4 Proper use
The TZID-C110 positioner is an electro-pneumatic valve positioner for use with pneu-
matic linear and rotary actuators.
The device may only be used for the applications listed in these operating instructions
and in the relevant data sheet (if available).
This symbol is printed next to warnings indicating a direct endangerment of a
person’s health or life. Also, major property damage may occur.
Warning
If the safety notes marked with this symbol are not observed, minor personal
injuries and property damage may result.
Caution
This symbol is printed next to notes containing important informationen pertai-
ning to your TZID-C110 or its operation.
•Only qualified persons may mount, electrically and pneumatically connect,
and commission the TZID-C110 positioner.
•Ensure the electrical safety of all feeding devices.
•When connecting the electrical wiring, observe the specifications according
to chapter 4 "Technical data".
•For the electrical installation of ex-protected devices, observe all national
regulations, DIN/VDE directives, especially VDE 0165, the directives for
explosion protection, and the specifications in the EC type examination cer-
tificates (see chapter “Certificates”on page 29 of this manual).
•Do not use the internal communication interfaces LKS or X5 on the printed
circuit board if the positioner is installed in the hazardous area.
•Observe the safety instructions of the pneumatic actuators when mounting
and commissioning the devices. There is danger of injuries due to the high
displacement forces of the actuators.
Warning

Manufacturer’s information
41/18-77 EN Manufacturer’s information 3
1.5 Qualified personnel
Only those persons familiar with the installation, commissioning, operation and mainte-
nance of the TZID-C110 positioner or similar instruments and who have the required
qualification are authorized to work on the device.
These persons are:
•Project specialists who are familiar with the security concepts of process automation.
•Commissioning and service personnel, i.e. persons who have been trained ade-
quately to mount, commission, repair, and maintain the TZID-C110 positioner or sim-
ilar automation instruments or who are –according to safety standards and
guidelines –permitted to commission, ground, and label electrical circuitry, devices,
and systems.
•Operating personnel who is familiar with handling automation equipment and with the
contents of these operating instructions and the instructions in the operating manual
42/18-74 EN.
2 Manufacturer’s information
2.1 Delivery
When receiving the delivery please immediately check items and scope for damages and
completeness. The scope of delivery is stated in the shipping documents. If ordered, the
accessories (e.g. mounting material, pressure gauge block, filter regulator) are added to
the delivery as individual items. Check items and scope of the delivery by means of the
catalog numbers to see if types and quantities are in accordance with your order.
If the positioner is delivered already mounted to the actuator, the positioner, accessories,
and actuator are considered as a common delivery item.
A list of catalog numbers and details of the different versions and accessories can be
found in data sheet 10/18-0.23 EN.
2.2 CE compliance information
We declare that we are the manufacturer of the TZID-C110 positioner and that the prod-
uct conforms with the regulations listed below and meets the following requirements of
EC regulation 89/336/CEE as of May 1989:
Basic technical standards/product standards
RFI suppression EN 55022 as of May 1995
EN 50081-1 as of March 1993
EMI/RFI shielding EN 50082-1 as of March 1993
The TZID-C110 positioner meets the EC regulation for CE conformity.

Installing and commissioning
4 Installing and commissioning 41/18-77 EN
3 Installing and commissioning
3.1 Mechanical mounting
3.1.1 General
The arrow (1) on the feedback
shaft (and thus the lever) must
travel within the area marked with
the small arrows (2).
When mounting,
ensure that the
transfer of the
stroke or rotation
angle for the posi-
tion feedback is
correct. The maxi-
mum rotation
angle is 60°for
mounting to linear
actuators and
120°for mounting
to rotary actua-
tors. The mini-
mum range for
both applications
is 25°.
Fig. 1 Operating range
12
TZID-C
+60°
-60°
+30°
-30°
100%
0%
100%
0%
Sensor range for rotary actuators
Stroke range
Valve range
Sensor range for linear actuators
Fig. 2 Positioner ranges

Installing and commissioning
41/18-77 EN Installing and commissioning 5
3.1.2 Operating conditions at the installation site
Ambient temperature: -40 ... +85 °C (-40 ... +185 °F)
Relative humidity < 75% (95% for a short time), non-condensing
Observe the specifications for protection class
IP65 / NEMA 4X
Explosion protection: Observe the specifications in the certificate, see section
“Certificates”on page 29.
Mounting position: any orientation allowed, provided that the splash guard
cap is in place, see section “Mounting the splash guard
cap”on page 15.
3.1.3 Mounting to linear actuators
A special attachment kit is available for mounting the positioner to a linear actuator
according to DIN/IEC 534 (lateral mounting to NAMUR) comprising the following parts:
Tools required: Wrench 10 mm/13 mm
Allen key 4 mm
•Lever (1.0) w. follower
pin, for 10...35 mm or
25...90 mm actuator
stroke
•Follower guide (2.0)
with two screws (2.1)
and clamp plates (2.2)
•Angle bracket (3.0)
with two screws (3.1),
two spring washers
(3.2), and two plain
washers (3.3)
•Screw (3.4) and plain
washer (3.5) for
mounting to cast iron
yoke
•Two U-bolts (3.7),
each with two nuts
(3.8), two spring
washers (3.9), and
two plain washers
(3.10) for mounting to
columnar yoke
Before installing check to ensure that the specifications in terms of safety
and control applicable to the TZID-C110 will not be exceeded.
Warning
3.4
3.5
3.7
3.10
3.8
3.1 3.2 3.3
3.0
2.1
2.2
2.0
1.0
3.9

Installing and commissioning
6 Installing and commissioning 41/18-77 EN
1. Mount the follower guide to the actuator
2. Assemble the lever (if not yet pre-assembled)
•Fasten the follower guide (1)
and the clamp plates (2) with
screws (3) to the spindle of the
actuator; hand-tighten the
screws.
•Slip the spring (2) onto the bolt
with the follower pin (1).
•Slip the plastic washer (3) onto
the bolt and compress the
spring with it.
•Insert the bolt with com-
pressed spring into the oblong
hole in the lever (4) and fasten it
in the desired position using the
plain washer (5) and nut (6) at
the lever; the scale on the lever
indicates the link point for the
stroke range.
•Slip the plain washer (8) onto
the screw (7), insert the screw
into the lever and counter with
the nut (9).
3
2
1
1
2
3
4
5
6
9
8
7

Installing and commissioning
41/18-77 EN Installing and commissioning 7
3. Mount the lever and the mounting plate to the TZID-C110 positioner
•Attach the lever (1) to the feedback shaft (2) at the rear of TZID-C110 (can only be
mounted in one position due to the flat on the side of the feedback shaft).
•Check whether the lever travels within the operating range (between the arrows) by
observing the arrow marks (3).
•Hand-tighten the counter nut (4) at the lever.
•Hold the preassembled TZID-C110 with the angle bracket (5) still loose in such a
way against the actuator that the follower pin on the lever introduces into the follower
guide, in order to determine the bore holes of the TZID-C110 to be used for the
angle bracket.
•Fasten the angle bracket (5) with screws (6), spring washers (7), and plain washers
(8) to the corresponding bore holes in the TZID-C110 case; if possible, tighten the
screws evenly to ensure linearity during operation. Align the angle bracket in the
oblong hole to achieve a symmetrical operating range (between the arrow marks
(3)).
1
23
4
5
6
8
7

Installing and commissioning
8 Installing and commissioning 41/18-77 EN
4.a Mount the positioner to a cast iron yoke
or
4.b Mount the positioner to a columnar yoke
•Fasten the angle bracket (1)
with screw (2), plain washer (3)
to the cast iron yoke (4).
•Hold the angle bracket (1) in the
appropriate position against the
columnar yoke (2).
•Insert the U-bolts (3) from the
inner side of the columnar yoke
through the thru holes in the
angle bracket.
•Slip on the plain washers (4),
spring washers (5), and nuts
(6). Hand- tighten nuts evenly.
24
1
3
TZID-C110
TZID-C110
6
1
2
3
54
Adjust the height of the TZID-C110 positioner at the cast iron yoke or the colum-
nar yoke until the lever is horizontal (at visual check) at half stroke (+0°sensor
position in mode 1.3). Check for proper mounting (see chapter “Commissioning”
on page 19 for details).

Installing and commissioning
41/18-77 EN Installing and commissioning 9
5. Adjust the stroke
The scale on the lever indicates the link point for the various stroke ranges.
By shifting the bolt with follower pin in the oblong bore hole of the lever you can change
the stroke range. If the link point is shifted to the inside, the stroke range is increased;
shifting to the outside decreases the range.
The fine adjustment of the link point is done automatically later during Autoadjust.
Decrease stroke range
Increase stroke range
After mounting, check whether the positioner operates within the lever range.
Apply air to the actuator and determine whether the lever travels within the range
marked by the arrows. Check for proper mounting (see chapter “Commissioning”
on page 19 for details).

Installing and commissioning
10 Installing and commissioning 41/18-77 EN
3.1.4 Mounting the positioner to rotary actuators
For mounting to a rotary actuator according to VDI/VDE 3845 the following mounting kit
is available:
Tools required: Wrench 10 mm/13 mm
Allen key 3 mm
•Namur feedback
shaft adapter (1.0)
•Four screws, M6
(1.1), four spring
washers (1.2), and
four plain washers
(1.3) for fastening
the mounting
bracket (2.0) to the
positioner
•Mounting bracket
(2.0)
•Four screws, M5
(2.1), four spring
washers (2.2), and
four plain washers
(2.3) for fastening
the mounting
bracket to the actua-
tor
1.3
1.0
1.1
2.0
2.1
2.2
2.3
1.2

Installing and commissioning
41/18-77 EN Installing and commissioning 11
1. Mount the adapter to the positioner
2. Attach the mounting bracket (1) to the positioner
•Determine the mounting position (in parallel
to the actuator or shifted by 90°).
•Determine the direction of rotation of the
actuator (clockwise or counterclockwise).
•Move rotary actuator to its home position.
•On the basis of the mounting position, the
home position, as well as the direction of
rotation it must be determined in which
position the feedback shaft (1) of the posi-
tioner must be pre-adjusted and in which
position the adapter (2) must be placed, to
enable the positioner to travel within the
proper range (the arrow on the rear of the
device must travel within the admissible
range, see Fig. 1 on page 4).
•Pre-adjust the feedback shaft.
•Place the adapter on the feedback shaft in
the appropriate position and fix it by set-
screws (3); ensure that one of the set-
screws is engaged on the side of the
feedback shaft with the flat.
1
2
3
1
M6 Screws

Installing and commissioning
12 Installing and commissioning 41/18-77 EN
3. Attach the TZID-C110 positioner to the actuator
For mounting to control valves 23/24, 23/25 and 23/26 see the instructions in document
42/18-74 EN delivered to you on a CD-ROM.
M5 Screws
After mounting, check whether the positioner operates within the permissible
range. Apply air to the actuator and determine whether the actuator travels within
the range marked by the arrows. Check for proper mounting (see chapter “Com-
missioning”on page 19 for details).

Installing and commissioning
41/18-77 EN Installing and commissioning 13
3.2 Pneumatic connection.
3.2.1 Safety instructions
When mounting and commissioning observe the safety regulations of
the pneumatic actuators and the accident prevention rules of the Em-
ployers Liability Insurance Association.
There is danger of injuries caused by the high torque forces produced by
the actuators!
Take suitable measures to ensure that even in case of malfunctions the
positioner’s max. admissible operating pressure of 6 bar (90 psi) is not
exceeded.
Otherwise, the positioner and/or the actuator can be damaged.
Do not exceed the maximum operating pressure of the actuator.
The positioner must be supplied with instrument air that is free of oil, wa-
ter and dust according to DIN/ISO 8573-1, Class 3
Purity
max. particle size: 5 µm
max. particle density: 5 mg/m3
Oil contents
max. concentration: 1 mg/m3
Pressure dew point
Maximum value: 10 K below operating temperature
Before connecting the air pipes, remove dust, splinters and other parti-
cles by blowing them out.
Warning
Caution

Installing and commissioning
14 Installing and commissioning 41/18-77 EN
3.2.2 Making the pneumatic connection
All pneumatic piping connections are located at the right-hand side of the device (see
Fig. 3).
The threaded bores G 1/4 or 1/4-18 NPT, respectively, are provided. The corresponding
screwed pipe connections have to be supplied by the customer. We recommend pipes
with the dimension 6x1 mm for the pneumatic piping.
The amount of supply pressure has to be matched to the working pressure necessary
for the actuation. The values 1.4 and 6 bar are the limit values of the positioner.
The connections have to be arranged, according to their marks, in the following way:
Mark Connection piping
- Air supply, pressure 1.4...6 bar
(20...90 psi)
OUT1 Output pressure, to actuator
OUT2 Output pressure, to actuator
(for double-acting actuators)
Filter
OUT 1
OUT 2
NPT ¼
M12x1
G ¼
Pneumatic outputs
Air supply
Filter screw plug
Fig. 3 Pneumatic connections

Installing and commissioning
41/18-77 EN Installing and commissioning 15
3.2.3 Mounting the splash guard cap
Screw the splash guard cap delivered with your positioner into the appro-
priate hole in the bottom plate of the case, as seen in the illustration below.
Use a wrench to fasten the cap. Do not use a screw driver!
Make sure that the splash guard cap is always present during operation.
Otherwise, protection class IP65 cannot be ensured.
Caution
Fig. 4 Mounting the splash guard cap

Installing and commissioning
16 Installing and commissioning 41/18-77 EN
3.3 Electrical connection
3.3.1 Safety instructions
During the electrical installation observe the common VDE safety regula-
tions and the accident prevention rules of the Employers Liability Insur-
ance Association.
Observe the common standards/safety regulations for the set-up and the
operation of electrical installations.
Observe the additional standards, regulations and guidelines for the set-up
and the operation of explosion-proof installations, if explosion-proof
devices are used.
Warning
Exclusively connect the PROFIBUS PA line to the bus terminals +(11) and
-(12). When connecting a power source for test purposes without establish-
ing a bus communication (e.g. when executing the Autoadjust function), a
supply voltage between 9.0 V and a maximum of 32 V may be applied.
When connecting a device make sure that the electrical limits specified in
chapter 4 "Technical data" are observed.
Do not run bus/signal lines close to power lines. Power lines produce inter-
ference in their near vicinity which may affect the electrical capabilities of
the bus/signal lines.
Caution