ABB ACQ80 Use and care manual

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ABB DRIVES FOR WATER
ACQ80 standard program control
Firmware manual

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Related documents are listed on page 13.

ACQ80 standard control
program
Firmware manual
3AXD50000170654 Rev C
EN
EFFECTIVE: 2023-03-27
2. Startup, control with
I/O and ID run
Table of contents

Table of contents 5
Table of contents
1. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2. Startup, control with I/O and ID run
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
How to start up the drive using the First start assistant on the assistant control panel
18
How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
How to perform the ID run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3. Using the control panel
4. Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Configuring using parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Pump control features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
MPPT control program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Safety

6 Table of contents
Solar pump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Time scheduled pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Dry run protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pump inlet and outlet protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Speed control performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fixed/standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Dead-band function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Change panel port to EFB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5. Control macros
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6. Parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Table of contents 7
13 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
23 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
24 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
25 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
28 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
34 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
35 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
36 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
40 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
46 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
50 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
51 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
52 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
53 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
58 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
79 Solar pump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
80 Flow calculation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
81 Sensor settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
82 Pump protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
83 Pump cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
95 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
96 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
98 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Differences in the default values between 50 Hz and 60 Hz supply frequency settings 272
7. Additional parameter data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
8. Fault tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

8 Table of contents
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
9. Fieldbus control through the embedded fieldbus interface (EFB)
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Connecting EIA-485 Modbus RTU terminal to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Connecting the fieldbus to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . 360
Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . 361
Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . 368
10. Fieldbus control through a fieldbus adapter
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Contents of the fieldbus Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Contents of the fieldbus Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Parameter setting example: FPBA (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

Table of contents 9
11. Parameterization with Drive Composer
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Drive Composer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
How to connect the Drive Composer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
12. Parameterization with Automation builder drive manager
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Automation builder drive manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Further information

10 Table of contents

Introduction to the manual 11
1
Introduction to the manual
Contents of this chapter
The chapter describes applicability, target audience and purpose of this
manual. It also describes the contents of this manual and refers to a list of
related manuals for more information.
Applicability
The manual applies to the ACQ80 standard control program (version 2.15.0.6).
To check the firmware version of the control program in use, see system
information parameter 07.05 Firmware version (see page 99) on the control
panel.
Compatibility
This manual is compatible with the ACS-AP-x assistant control panel, the
hardware version C or later and panel software version 5.02 or later. The images
and instructions are based on the use of the assistant control panel with the
ACQ80 drive equipped with the standard control program.
Safety instructions
Follow all safety instructions.
• Read the complete safety instructions in the hardware manual of the drive
before you install, commission, or use the drive.
• Read the firmware function-specific warnings and notes before changing
parameter values. These warnings and notes are included in the parameter
descriptions presented in chapter Parameters on page 79.

12 Introduction to the manual
Target audience
The reader is expected to know the fundamentals of electricity, wiring, electrical
components, electrical schematic symbols, and basic working principles of
solar PV and pump.
The manual is written for readers worldwide. Both SI and imperial units are
shown.
Purpose of the manual
This manual provides information needed for designing, commissioning, or
operating the solar pump drive system.
Contents of this manual
The manual consists of the following chapters:
•Introduction to the manual (this chapter, page 11) describes applicability,
target audience, purpose and contents of this manual. At the end, it lists
terms and abbreviations.
•Startup, control with I/O and ID run (page 17) describes how to start up the
drive as well as how to start, stop, change the direction of the motor
rotation and adjust the motor speed through the I/O interface.
•Using the control panel (page 33) contains instructions for removing and
reinstalling the assistant control panel and briefly describes its display, keys
and key shortcuts.
•Program features (page 35) describes program features with lists of related
user settings, actual signals, and fault and warning messages.
•Control macros (page 75) contains a short description of each macro
together with a connection diagram. Macros are pre-defined applications
which will save the user time when configuring the drive.
•Parameters (page 79) describes the parameters used to program the drive.
•Additional parameter data (page 273) contains further information on the
parameters.
•Fault tracing (page 303) lists the warning and fault messages with possible
causes and remedies.
•Fieldbus control through the embedded fieldbus interface (EFB) (page 341)
describes the communication to and from a fieldbus network using the
embedded fieldbus interface of the drive.

Introduction to the manual 13
•Fieldbus control through a fieldbus adapter (page 369) describes the
communication to and from a fieldbus network using an optional fieldbus
adapter module
•Parameterization with Drive Composer (page 381) describes about managing
the drive parameters with drive composer application.
•Parameterization with Automation builder drive manager (page 385) describes
about managing the drive parameters with automation builder drive
manager application.
•Further information (inside of the back cover, page 389) describes how to
make product and service inquiries, get information on product training,
provide feedback on ABB Drives manuals and find documents on the
Internet.
Related documents
Drive manuals and guides Code (English)
ACQ80-04 drives (0.75 to 0.22kW) hardware
manual for frames R0-R3
3AXD50000170661
ACQ80-01 drives (30 kW to 55 kW) hardware
manual for frames R4-R5
3AXD50001017101
ACQ80-04 drives quick installation and
startup guide
3AXD50000701247
ACQ80-01 drives (30 kW to 55 kW) quick
installation and startup guide
3AXD50001017217
ACQ80 standard control program firmware
manual
3AXD50000170654
ACS-BP-S basic control panel user manual
3AXD50000032527
ACX-AP-x assistant control panels user’s
manual
3AUA0000085685
Option manuals and guides Code (English)
DPMP-01 mounting platform for ACS-AP
control panel
3AUA0000100140
DPMP-04 and DPMP-05 mounting platforms
for control panels installation guide
3AXD50000308484
FECA-01 EtherCAT adapter module user's
manual
3AUA0000068940
FCAN-01 CANopen Adapter Module User's
Manual
3AFE68615500
FPBA-01 PROFIBUS DP adapter module
user's manual
3AFE68573271
FEIP-21 EtherNet/IP fieldbus adapter
module User's manual
3AXD50000158621
FMBT-21 Modbus/TCP Adapter Module
User’s Manual
3AXD50000158607
FSCA-01 RS-485 adapter module user's
manual
3AUA0000109533

14 Introduction to the manual
You can find manuals and other product documents in PDF format on the
Internet. See section Document library on the Internet on the inside of the back
cover. For manuals not available in the Document library, contact your local ABB
representative.
The codes below open online listings of the manuals applicable to the products:
Terms and abbreviations
Adaptive programming application guide
3AXD50000028574
Tool and maintenance manuals and guides Code (English)
Drive Composer PC tool user's manual
3AUA0000094606
Converter module capacitor reforming
instructions
3BFE64059629
Term/
abbreviation
Explanation
ACS-BP-S Basic control panel, basic operator keypad for communication with
the drive.
ACS-AP-x Assistant control panel, advanced operator keypad for
communication with the drive.
The ACQ80 drive supports types ACS-AP-I, ACS-AP-S and ACS-AP-W.
AI Analog input; interface for analog input signals
AO Analog output; interface for analog output signals
Control board Circuit board in which the control program runs.
DC link DC circuit between rectifier and inverter
DC link capacitors Energy storage which stabilizes the intermediate circuit DC voltage
DI Digital input; interface for digital input signals
DPMP-01 Mounting platform for ACS-AP control panel (flange mounting)
DPMP-04/05 Mounting platform for ACS-AP control panel (surface mounting
outdoors)
ACQ80-04 manuals
ACQ80-01 manuals

Introduction to the manual 15
Drive Frequency converter for controlling AC induction motors and
permanent magnetic motors for water pump applications.
EFB Embedded fieldbus
FBA Fieldbus adapter
FPBA-01 Optional PROFIBUS DP adapter module
FMBT-21 Optional Modbus/TCP adapter module
FSCA-01 Optional RS-485 adapter module
FEIP-21 Optional EtherNet/IP adapter module
FCAN-01 Optional CANopen adapter module
FECA-01 Optional EtherCAT adapter module
FPNO-21 Optional two port PROFINET adapter module
Frame (size) Refers to drive physical size, for example R0 and R1. The type
designation label attached to the drive shows the frame of the drive,
see chapter
Operation principle and hardware description, section
Type designation label in the hardware manual of the drive.
IGBT Insulated gate bipolar transistor: used for high efficiency and fast
switching
Intermediate
circuit
See DC link.
Inverter Converts direct current and voltage to alternating current and
voltage.
I/O Input/Output
LSW Least significant word
Macro Pre-defined default values of parameters in drive control program.
Each macro is intended for a specific application. See chapter Control
macros on page 75.
MPPT Maximum power point tracking
NETA-21 Remote monitoring tool
Network control With fieldbus protocols based on the Common Industrial Protocol
(CIPTM), such as Ethernet/IP, denotes the control of the drive using
the Net Ctrl and Net Ref objects of the ODVA AC/DC Drive Profile. For
more information, see www.odva.org, and the following manual:
FENA-01/-11/-21 Ethernet adapter module user’s manual
(3AUA0000093568 [English]).
Parameter User-adjustable operation instruction to the drive, or signal
measured or calculated by the drive
PID/Loop
controller
Proportional–integral–derivative controller. Drive speed control is
based on PID algorithm.
PLC Programmable logic controller
Term/
abbreviation
Explanation

16 Introduction to the manual
Categorization by frame (size)
The ACQ80 is manufactured in several frames (frame sizes), which are denoted
as RN, where N is an integer. Some information which only concern certain
frames are marked with the symbol of the frame (RN).
The frame is marked on the type designation label attached to the drive, see
section Type designation label in the hardware manual of the drive.
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information
and data via a network interface. It is Customer's sole responsibility to provide
and continuously ensure a secure connection between the product and
Customer network or any other network (as the case may be). Customer shall
establish and maintain any appropriate measures (such as but not limited to
the installation of firewalls, application of authentication measures, encryption
of data, installation of anti-virus programs, etc) to protect the product, the
network, its system and the interface against any kind of security breaches,
unauthorized access, interference, intrusion, leakage and/or theft of data or
information. ABB and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access, interference,
intrusion, leakage and/or theft of data or information.
PROFIBUS,
PROFIBUS DP,
PROFINET IO
Registered trademarks of PI - PROFIBUS & PROFINET International
R0, R1,... Frame (size)
RO Relay output; interface for a digital output signal. Implemented with
a relay.
Rectifier Converts alternating current and voltage to direct current and
voltage.
STO Safe torque off. See chapter
The Safe torque off function in the
hardware manual of the drive.
Term/
abbreviation
Explanation

Startup, control with I/O and ID run 17
2
Startup, control with I/O and
ID run
Contents of this chapter
The chapter describes how to:
•performthestartup
• start, stop, change the direction of the motor rotation and adjust the speed
of the motor through the I/O interface
• perform an Identification run (ID run) for the drive.

18 Startup, control with I/O and ID run
How to start up the drive
How to start up the drive using the First start assistant on the
assistant control panel
Safety
Do not startup the drive unless you are a qualified electrician.
Read and obey the instructions in chapter Safety instructions at the beginning of
the
Hardware manual of the drive. Ignoring the instructions can cause physical injury or
death, or damage to the equipment
Check the installation. See chapter
Installation checklist in the Hardware manual of
the drive.
Make sure there is no active start on (DI1 in factory settings, that is, ABB
standard macro). The drive will start up automatically at power-up if the
external run command is on and the drive is in the remote control mode.
Check that the starting of the motor does not cause any danger.
Decouple the driven machine if
• there is a risk of damage in case of an incorrect direction of rotation, or
•aNormal ID run is required during the drive startup, when the load torque is
higher than 20% or the machinery is not able to withstand the nominal torque
transient during the ID run.
Hints on using the assistant control panel
The two commands at the bottom of the
display (Options and Menu in the figure on
the right), show the functions of the two
softkeys and located below the
display. The commands assigned to the
softkeys vary depending on the context.
Use keys , , and to move the
cursor and/or change values depending on
the active view.
Key shows a context-sensitive help page.
For more information, see
ACS-AP-x
assistant control panels user’s manual
(3AUA0000085685 [English]).
1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor name plate data at hand.
Power up the drive.
?

Startup, control with I/O and ID run 19
The First start assistant guides you through
the first startup.
The assistant begins automatically. Wait
until the control panel enters the view shown
on the right.
Select the language you want to use by
highlighting it (if not already highlighted)
and pressing (OK).
Note: After you have selected the language, it
takes a few minutes to download the
language file to the control panel.
Select Start set-up and press (Next).
Select the localization you want to use and
press (Next).
Change the units shown on the control panel
if needed.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
Set the date and time as well as date and
time display formats.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).

20 Startup, control with I/O and ID run
In an edit view:
• Use and to move the cursor left and
right.
• Use and to change the value.
•Press (Save) to accept the new
setting, or press (Cancel) to go back
to the previous view without making
changes.
To give the drive a name that will be shown at
the top, press .
If you do not want to change the default
name (ACQ80), continue straight to the set-
up of the motor nominal values by pressing
(Next).
Enter the name:
• To select the character mode (lower case /
upper case / numbers / special
characters), press until symbol is
highlighted and then select the mode with
and . Now you can start adding
characters. The mode remains selected
until you select another one.
• To add a character, highlight it with
and , and press .
• To remove a letter, press .
•Press (Save) to accept the new
setting, or press (Cancel) to go back
to the previous view without making
changes.