ABB ControlMaster CM10 Training manual

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ABB MEASUREMENT & ANALYTICS | COMMISSIONING INSTRUCTION | CI/CM10-EN REV. C
ControlMaster CM10
Universal process controller,  DIN
Measurement made easy

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Data sheet
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User guide (basic functionality)
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IM/CM/B-EN
User guide (standard functionality)
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IM/CM/S-EN
Communications supplement
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IM/CM/C-EN
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CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 3
Contents
1 Health & Safety ............................................................4
Document symbols .........................................................4
Safety precautions.......................................................... 4
Potential safety hazards................................................ 5
Electrical .................................................................... 5
Safety standards ............................................................. 5
EC Directive 89/336/EEC............................................... 5
End-of-life disposal ........................................................ 5
Cleaning ............................................................................. 6
Symbols.............................................................................. 6
Restriction of Hazardous Substances (RoHS) ......... 7
2 Specification................................................................8
3 Installation .................................................................10
Siting ................................................................................ 10
Mounting ..........................................................................11
4 Electrical connections..............................................13
Accessing the connection terminals ........................ 14
Standard analog inputs (1 and 2)............................... 16
5 Front panel keys ........................................................ 17
6 Operator level menus ...............................................18
7 Access levels and security options ........................19
Security options ............................................................ 19
8 Diagnostics messages ............................................ 20
9 Instrument menus.................................................... 24

4CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C
1 Health & Safety
Document symbols
Symbols that appear in this document are explained
below:
WARNING
The signal word ‘WARNING’ indicates an imminent
danger. Failure to observe this information may
result in death or severe injury.
NOTICE
The signal word ‘NOTICE’ indicates potential
material damage.
Note.
‘Note’ indicates useful or important information about
the product.
Safety precautions
Be sure to read, understand and follow the instructions
contained within this manual before and during use of
the equipment. Failure to do so could result in bodily
harm or damage to the equipment.
WARNING
Installation and maintenance of this product must
only be conducted by personnel authorized to work
on electrical installations and in accordance with
relevant local regulations.

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 5
Potential safety hazards
Electrical
WARNING
To ensure safe use when operating this equipment,
the following points must be observed:
• Up to 240 V AC may be present. Be sure to isolate
the supply before removing the terminal cover.
• Normal safety precautions must be taken to
avoid the possibility of an accident occurring
when operating in conditions of high pressure
and/or temperature.
Safety advice concerning the use of the equipment
described in this manual or any relevant Material
Safety Data Sheets (where applicable) can be
obtained from the Company, together with servicing
and spares information.
Safety standards
This product has been designed to satisfy the
requirements of IEC61010-1:2010 3rd edition 'Safety
Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use' and
complies with US NEC 500, NIST and OSHA.
EC Directive 89/336/EEC
Electrical – In order to meet the requirements of the EC
Directive 89/336/EEC for EMC regulations, this
product must be used in an industrial environment.
End-of-life disposal
The controller contains a small lithium battery that
must be removed and disposed of responsibly in
accordance with local environmental regulations.
The remainder of the controller does not contain
any substance that causes undue harm to the
environment and must be disposed of in
accordance with the Directive on Waste Electrical
and Electronic Equipment (WEEE). It must not be
disposed of in Municipal Waste Collection.

6CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C
…1 Health & Safety
…End-of-life disposal
ABB is committed to ensuring that the risk of any
environmental damage or pollution caused by any
of its products is minimized as far as possible. The
European Waste Electrical and Electronic
Equipment (WEEE) Directive that initially came into
force on 13 August 2005 aims to reduce the waste
arising from electrical and electronic equipment;
and improve the environmental performance of all
those involved in the life cycle of electrical and
electronic equipment.
In conformity with European local and national
regulations, electrical equipment marked with the
above symbol may not be disposed of in European
public disposal systems after 12th August 2005
Cleaning
The controller can be hosed down if it has been
installed to IP66/NEMA 4X standards. Warm water and
a mild detergent can be used.
Symbols
Symbols that appear on this product are shown below:
Protective earth (ground) terminal.
Both direct and alternating current supply.
This symbol, when noted on a product, indicates a
potential hazard that could cause serious personal
injury and/or death. The user must refer to this
commissioning instruction for operation and/or
safety information.
This symbol, when noted on a product enclosure or
barrier, indicates that a risk of electrical shock
and/or electrocution exists. Only individuals
qualified to work with hazardous voltages should
open the enclosure or remove the barrier.
Recycle separately from general waste under the
WEEE directive

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 7
Restriction of Hazardous Substances (RoHS)
The European Union RoHS Directive and
subsequent regulations introduced in member
states and other countries limits the use of six
hazardous substances used in the manufacturing
of electrical and electronic equipment. Currently,
monitoring and control instruments do not fall
within the scope of the RoHS Directive, however
ABB has taken the decision to adopt the
recommendations in the Directive as the target for
all future product design and component
purchasing.

8CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C
2 Specification
Mechanical data
Protection
• Front face IP66/ NEMA 4X
• Rear panel IP20
Dimensions
• Height – 97 mm (3.8 in)
• Width – 50 mm (2.0 in)
• Depth behind panel – 121 mm (4.8 in)
Materials of construction
Glass filled polycarbonate
Weight
0.38 kg (0.84 lb)
Electrical
Power supply ranges
• 100 to 240 V AC ±10 % (90 V min. to 264 V max.)
50/60 Hz
• 10 to 36 V DC (optional)
Power consumption
10 W max.
Inputs/Outputs
Analog inputs
• 1 universal
• 1 process
Analog outputs
• 1 standard
• 1 optional
• Galvanically isolated from the rest of the circuitry,
500V for up to 1 minute. Range programmable
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@ 20 mA.
Relay outputs
• 1 standard
• 3 optional
• Fully programmable. Contacts rated at 5 A @ 240 V.
Standard relays are changeover. Optional relays are
selectable NO or NC by jumper.

CONTROLMASTER CM10 | UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C 9
Digital inputs/outputs
2 optional, user programmable as input or output.
Minimum input pulse duration: 125 ms
Input
• Volt free
• 24 V DC (1 signal 15 to 30 V, 0 signal -3 to 5 V)
Output
• Open collector output
• 30 V, 100 mA max. switched
• Conforms to IEC 61131-2
Update Rate
125 ms
Environmental data
Ambient operating temperature
0 to 55 °C (32 to 131 °F)
Ambient operating humidity
5 to 95 % RH non-condensing
Storage temperature
–20 to 70 °C (–4 to 158 °F)
Approvals, certification & general safety
• EN-61010-1
• cULus
• Overvoltage class III on mains, Class II on
inputs and outputs
• Pollution category 2
• Insulation category 2
Emissions and Immunity
Meets the requirements of IEC 61326 for an industrial
environment

10 CONTROLMASTER CM10 |UNIVERSAL PROCESS CONTROLLER,  DIN | CI/CM10-EN REV. C
3 Installation
• Locate the controller in a position where its operating temperature and humidity limits will not be exceeded and
ensure that it is suitably protected from direct sunlight, rain, snow and hail.
• Select a location away from strong electrical and magnetic fields. If this is not possible (particularly in
applications where mobile communications equipment is used), use screened cables within flexible, earthed
metal conduit.
Siting
At eye
level
Close to the sensor
Sensor
Avoid
vibration
Figure 1 Siting
Temperature limits Humidity limits
Use
screened
cable
IP66/NEMA4X
(front panel),
IP20 (rear)
0 to 95 % RH
55 °C
(131 °F)
max.
0 °C
(32 °F)
min.
Figure 2 Environmental requirements