ABB ACQ580-31 Series User manual

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ABB DRIVES FOR WATER
ACQ580-31 drives
US Quick installation guide

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet.
See section
Document library on the Internet on the inside of the back cover. For manuals not
available in the Document library, contact your local ABB representative.
The code below opens an online listing of the manuals applicable to this product.
Drive manuals and guides Code (English)
ACQ580 pump control program firmware manual 3AXD50000035867
Quick start-up guide for ACQ580 pump control program 3AXD50000048773
ACQ580-31 hardware manual 3AXD50000045935
ACQ580-31 quick installation guide 3AXD50000049859
ACX-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and guides
ACS580, ACH580 and ACQ580 drive module frames R3, R5 to
R9 for cabinet installation (options +P940 and +P944)
supplement
3AXD50000210305
ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 UK
gland plate (+H358) installation guide
3AXD50000110711
CDPI-01 communication adapter module user's manual 3AXD50000009929
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's manual 3AUA0000123527
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA0000096939
NETA-21 remote monitoring tool installation and start-up guide 3AUA0000096881
ACQ580-31 manuals

EN – US quick installation guide 3
EN – US quick installation guide
This guide briefly describes how to install the drive. For complete information on
installation, see ACQ580-31 drives hardware manual (3AXD50000045935 [English]).
For cabinet installation, see also ACS580, ACH580 and ACQ580 drive module
frames R3, R5 to R9 for cabinet installation (options +P940 and +P944) supplement
(3AXD50000210305 [English]). For start-up instructions, see ACQ580 drives with
pump control program quick start-up guide (3AXD50000048773 [English]).
To read a manual, go to abb.com/drives/documents
and search for the document number.
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has not been powered up (either in storage or unused) for over three
years, you must reform the capacitors.
You can determine the manufacturing date from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
XYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• Only qualified electrical professionals are allowed to install and maintain the
drive.
• Never work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Never work on the control cables when power is applied to the drive or to the
external control circuits.
• Do not connect the drive to a voltage higher than what is marked on the type
designation label.
• Always ground the drive, the motor and adjoining equipment to the protective
earth (PE) bus of the power supply.
• Frames R6 and R8: The drive module is heavy and its center of gravity is high.
Use a lifting device for lifting. Do not tilt the drive. Manual lifting, or overturning due
to the tilting, can cause physical injury. Make sure that the wall and the fixing
devices can carry the weight.
• Make sure that debris from drilling, cutting and grinding does not enter the drive.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

4 EN – US quick installation guide
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YY: 17, 18, 19, … for 2017, 2018, 2019, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet at
abb.com/drives/documents.
Data
IEC ratings
UL (NEC) ratings
ACQ580-31- Cu cable (AWG/kcmil) UL fuse Losses (W)
3-phase UN = 480 V
09A5-4 14 JJS-15 219
12A7-4 14 JJS-20 278
018A-4 14 JJS-25 321
026A-4 10 JJS-35 473
033A-4 8 JJS-40 625
039A-4 8 JJS-50 711
046A-4 6 JJS-60 807
062A-4 4 JJS-80 960
073A-4 2 JJS-90 1223
088A-4 1/0 JJS-110 1560
106A4 2/0 JJS-150 1678
145A-4 3/0 JJS-200 2237
169A-4 250 MCM JJS-225 2796
206A-4 300 MCM JJS-300 3356
3AXD00000586715
ACQ580-31- Cu cable (AWG/kcmil) UL fuse Losses (W)
3-phase UN = 480 V
07A6-4 14 JJS-15 219
012A-4 14 JJS-20 278
014A-4 14 JJS-25 321
023A-4 10 JJS-35 473
027A-4 8 JJS-40 625
034A-4 8 JJS-50 711
044A-4 6 JJS-60 807
052A-4 4 JJS-80 960
065A-4 2 JJS-90 1223
077A-4 2 JJS-110 1560
096A-4 1/0 JJS-150 1678
124A-4 2/0 JJS-200 2237
156A-4 4/0 JJS-225 2796
180A-4 250 MCM JJS-300 3356
3AXD00000586715

EN – US quick installation guide 5
Select the power cables
See the Data table on page 4.
Ensure cooling
See the Data table on page 4. No condensation or frost is allowed. The allowed
operating temperature range of the drive without derating is -15 to +40 °C.
Protect the drive and input power cable with correct fusing
Check on the fuse time-current curve to ensure that the operating time of the fuse is
below 0.5 seconds for frames R3 and R6 and below 0.1 seconds for frame R8. Obey
the local regulations.
A – Install the drive on the wall
See figure A on page 11.
Frames R6 and R8 of UL Type 12 (option +B056): Install an additional hood on top of
the drive before you tighten the upper fastening screws. Place the vertical edge of the
hood in between the wall and the drive back plate. Then tighten the screws to fasten
the hood and drive on its place. See figure A (R6, R8) on page 11.
B – Remove the cover
Remove the cover(s). See figures B (R3) and B (R6, R8)… on page 11.
C – Check the compatibility with IT (ungrounded) and
corner-grounded delta systems
See figure C on page 11.
WARNING! Do not install the drive with the EMC filter connected to a system
that the filter is not suitable for. This can cause danger, or damage the drive.
See the drive hardware manual.
WARNING! Do not install the drive with the ground-to-phase varistor
connected to a system that the varistor is not suitable for. If you do, the varistor
circuit can be damaged. See the drive hardware manual.

6 EN – US quick installation guide
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D – Check the insulation of the power cables and the motor
Check the insulation of motor and motor cable. See figure D on page 12. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
Check the insulation of the input cable before connecting it to the drive. Obey the local
regulations.
E – Attach the warning stickers in local languages
See figure E on page 12.
F – Connect the power cables
Procedure:
1. Frames R6 and R8: Remove the shroud on the power cable terminals. See figure
F (R6)… on page 12. Frame R8: For easier installation, remove the side plates.
2. Remove the rubber grommets from the bottom plate for the cable conduits to be
installed. See figure …F… on page 12
3. Attach the cable conduits to the bottom plate holes. See figure …F… on page 12.
4. Remove the cable shelves (4a). Reinstall the four screws to avoid moisture
exchange through the empty holes! (4b). See figure …F (R6, R8)… on page 12.
5. Strip the cable ends. (Note the extra length of the grounding conductors.) Slide
the cables through the connectors. See figure …F… on page 12.
6. Connect the grounding conductors to the grounding terminals. Connect the
conductors of the input and motor cables. Tighten the screws. See figures …F
(R3)…, …F (R6)… and …F (R8)… on page 12.
Connect the phase conductors of the motor cable to the T1/U, T2/V and T3/W
terminals and the phase conductors of the input cable to the L1, L2 and L3
terminals.
If the protective PE conductor is smaller than 10 mm2, you must use a second
earthing conductor (6a). See the hardware manual for more information.
7. Frame R6 types -044A-4 and greater: Cut tabs in the shroud for the installed
cables. Frame R8: Install the side plates if removed. Knock out holes in the
shroud for the input cables. See figure …F (R6, R8)… on page 13.
8. Frames R6 and R8; Install the shroud on the power cable terminals.

EN – US quick installation guide 7
G – Connect the control cables
Procedure:
1. Remove the front cover(s) if not already removed.
2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 13.
3. Remove the rubber grommets from the bottom plate for the cable conduits to be
installed.
4. Attach the cable conduits to the bottom plate holes.
5. Strip the cable ends and cut to suitable length (note the extra length of the
grounding conductors).
6. Route the cables. Frame R3: See figure …G (R3)… on page 13.
Frame R6: See figure …G (R6)… on page 14. Frame R8: See figure …G (R8)…
on page 14.
7. Secure the cables inside the drive with cable ties.
8. Ground the pair-cable shields and grounding wire at the grounding terminal (SCR)
of the control unit.
9. Connect the conductors to the appropriate terminals of the control unit. See
Default IO connection diagram on page 8.
10. Wire the optional modules if included in the delivery. See the option module user's
manual or installation guide.
Note:
• Leave the other ends of the control cable shields unconnected.
• Keep any signal wire pairs twisted as close to the terminals as possible.
H – Reinstall cover(s)
See figures H (R3, R6, R8)... on page 15.

8 EN – US quick installation guide
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Default IO connection diagram
max.
500 ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 Output frequency/speed reference: 0…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Actual feedback: 0…10 V
6AGND Analog input circuit common
7AO1 Output frequency: 0…10 V
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Not configured
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Factory connection. Both circuits
must be closed for the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC
40 24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit
when the main supply is disconnected.
41 24 V AC/DC- in
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm2 (26…14 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

EN – US quick installation guide 9
UL checklist
WARNING! Operation of this drive requires detailed installation and operation
instructions provided in the hardware and software manuals. The manuals are
provided in electric format in the drive package or on the Internet. Retain the manuals
with the drive at all times. Hard copies of the manuals can be ordered through the
manufacturer.
• Make sure that the drive type designation label includes the cULus Listed
marking.
•CAUTION - Risk of electric shock. After disconnecting the input power, always
wait for 5 minutes to let the intermediate circuit capacitors discharge before you
start working on the drive, motor or motor cable.
• The drive is to be used in a heated, indoor controlled environment. The drive must
be installed in clean air according to enclosure classification. Cooling air must be
clean, free from corrosive materials and electrically conductive dust. UL Type 12
(IP55) enclosure provides protection from airborne dust and light sprays or
splashing water from all directions. See the hardware manual.
• The maximum surrounding air temperature is 50 °C (122 °F) at rated current. The
current is derated for 40 to 50 °C (104 to 122 °F).
• The drive is suitable for use in a circuit capable of delivering not more than
100,000 rms symmetrical amperes, 480 V maximum when protected by the UL
fuses on page 4. The ampere rating is based on tests done according to the
appropriate UL standard.
• The cables located within the motor circuit must be rated for at least 75 °C
(167 °F) in UL-compliant installations. For UL Type 12 drives of frame R6, the
power cables must be rated for 90 °C (194 °F) minimum. For ambient
temperatures above +40 °C (+104 °F), the power cables must be rated for 90 °C
(194 °F) minimum.
• Integral solid state short circuit protection does not provide branch circuit
protection. The input cable must be protected with fuses. Suitable UL (class T)
fuses are listed on page 4. These fuses provide branch circuit protection in
accordance with the National Electrical Code (NEC) and Canadian Electrical
Code. For installation in the United States, obey any other applicable local codes.
For installation in Canada, obey any applicable provincial codes.
•Note: Circuit breakers must not be used without fuses in the USA. Consult ABB
for suitable circuit breakers.
WARNING! The opening of the branch-circuit protective device may be an
indication that a fault current has been interrupted. To reduce the risk of fire

10 EN – US quick installation guide
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or electric shock, current-carrying parts and other components of the device
should be examined and replaced if damaged.
• The drive provides motor overload protection. For the adjustments, see the
firmware manual.
• For the drive overvoltage category and pollution degree, see the hardware
manual.

11
Figures USA
A
A (R6, R8)
B (R3)
B (R6, R8)…
…B (R6, R8)
C
R6, R8
kg lb
>61.0 >134.51
R3: M5 (#10)
R6: M8 (5/16″)
R8: M8 (5/16″)
×4
123
UL Type 12
4
UL Type 12)UL Type 1
1a
1b
22
1
UL Type 1
2
1b
1a
3
UL Type 12
PE
L3
L2
L1
L3
L2
L1
C
PE
L3
L2
L1
See the hardware manual
PE
L2
L3
L1
N
N
L3
L2
L1
TN-S system IT system
TT system
Corner-grounded delta system
Midpoint-grounded delta system
C

12
D
E
F (R6)…
…F (R8)…
…F…
…F (R6, R8)…
…F…
…F…
…F (R3)…
1000 V DC,
> 100 Mohm
U1-V1, U1-W1, V1-W1
U1-PE, V1-PE, W1-PE
ohm
M
3~
U1
V1
W1 PE
ohm
1
1
4a 4b
5R3 R6…R8
UDC-
UDC+
L1 L2 L3 T1/U T2/V T3/W
L1 L2 L3(PE) (PE)PE
PE
U1
V1 W1
3 ~ M
Drive
6
6a
L1, L2, L3, T1/U, T2/V, T3/W:
1.7 N·m (1.2 lbf·ft)
1.7 N·m (1.2 lbf·ft)
6
L1
L2
UDC+
UDC-
L3
T1/U
T2/V
T3/W
3AXD50000049859

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…F (R6)…
…F (R8)…
…F (R8)…
…F (R6, R8)…
G (R3)…
…G (R3)…
L1, L2, L3, T1/U, T2/V, T3/W:
5.6 N·m (4.1 lbf·ft)
2.9 N·m (2.1 lbf·ft)
6
L1
L2
UDC+
UDC-
L3
T1/U
T2/V
T3/W
L1, L2, L3, T1/U, T2/V, T3/W:
30 N·m (22.5 lbf·ft)
69.8 N·m (7.2 lbf·ft)
L1
L2
UDC+
UDC-
L3
T1/U
T2/V
T3/W
R8
7
R6
R8
8
0.5…0.6 N·m (0.4 lbf·ft)
7
7
9

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…G (R6)… …G (R8)… …G
0.5…0.6 N·m (0.4 lbf·ft)
7
9
7
0.5…0.6 N·m (0.4 lbf·ft)
7
7
9max.
500 ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1SCR Signal cable shield (screen)
2AI1 Output frequency/speed reference: 0…10 V
3AGND Analog input circuit common
4+10V Reference voltage 10 V DC
5AI2 Actual feedback: 0…10 V
6AGND Analog input circuit common
7AO1 Output frequency: 0…10 V
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
15 DI3 Constant frequency/speed selection
16 DI4 Not configured
17 DI5 Not configured
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+
Embedded fieldbus, EFB (EIA-485)
30 A-
31 DGND
S4 TERM Termination switch
S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Factory connection. Both circuits
must be closed for the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC
40 24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit
when the main supply is disconnected.
41 24 V AC/DC- in
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm2 (26…14 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
3AXD50000049859

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H (R3, R6, R8)... …H (R8)
R3 UL Type 1 R3 UL Type 12
2 N·m
(1.5 lbf·ft)
R6 UL Type 1 R6 UL Type 12
2 N·m
(1.5 lbf·ft)
1
22
1
1
2
3
R8 UL Type 12
2 N·m
(1.5 lbf·ft)

16

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ABB DRIVES FOR WATER
Quick start-up guide
Basic ACQ580 program setup

[Page intentionally left blank]
Rev 2016-02-17

19
Quick start-up guide
This guide describes how to start-up the drive using the First start assistant on the
Hand-Off-Auto control panel. For complete information on start-up, see ACQ580
firmware manual (3AXD50000035867 [English]).
Before you start
Ensure that the drive has been installed as described in chapter R1…R4 Quick
installation guide on page 25 or in chapter R5 Quick installation guide on page 41 or in
chapter R6…R9 Quick installation guide on page 53 of the ACQ580-01 Quick Start
Guide (3AXD50000049128).
Start-up with the First start assistant on a Hand-Off-Auto
control panel
Safety
Make sure that the installation work is complete. Make sure that cover of the drive and the
cable box, if included, are on place.
Check that the starting of the motor does not cause any danger. De-couple the
driven machine if there is a risk of damage in case of an incorrect direction of
rotation.
Hints on using the assistant control panel
The two commands at the bottom of the display
(Options and Menu in the figure on the right),
show the functions of the two softkeys and
located below the display. The commands
assigned to the softkeys vary depending on the
context.
Use keys , , and to move the cursor
and/or change values depending on the active
view.
Key shows a context-sensitive help page.
1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor or pump name plate data at hand.
Power up the drive.
?

20
The First start assistant guides you through the
first start-up.
The assistant begins automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by
highlighting it (if not already highlighted) and
pressing (OK).
Note: After you have selected the language, it
takes a few minutes for the control panel to wake
up.
Select Start set-up and press (Next).
Set the date and time as well as date and time
display formats.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
To change a value in an edit view:
• Use and to move the cursor left and
right.
• Use and to change the value.
• Press (Save) to accept the new setting,
or press (Cancel) to go back to the
previous view without making changes.
Change the units shown on the panel if needed.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).