ABB ACS 580-OP User manual

ACS580-0P GE SUPPLEMENT [3AXD50000875047] 1
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ABB Drive Products
ACS580-OP
GE Supplemental Manual

ACS580-0P GE SUPPLEMENT [3AXD50000875047] 2

ACS580-OP GE Supplemental Manual [3AXD50000875047] 3
Table of Contents
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Safety Instructions .................................................................................................................. 4
Introduction to the Supplement ...........................................................................................10
Mechanical Installation........................................................................................................... 12
Electrical Installation .............................................................................................................. 14
Operation ................................................................................................................................. 16
Maintenance Schedule ............................................................................................................ 19
Appendix A .............................................................................................................................. 20
Appendix B ............................................................................................................................... 22

ACS580-0P GE SUPPLEMENT [3AXD50000875047] 4
Safety Instructions
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These are the safety instructions which you must obey when you install and operate the drive and do maintenance on the
drive. If you ignore the safety instructions, injury, death or
damage can occur.
Use of warnings and notes in this manual
Warnings tell you about conditions which can cause injury or death, or damage to the equipment. They also tell
you how to prevent the danger. Notes draw attention to a particular condition or fact or give information on a
subject.
The manual uses these warning symbols:
General safety in installation, start-up, and maintenance
These instructions are for all personnel that install the drive and do maintenance work on it.
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can
occur.
• Use safety shoes with a metal toe cap to avoid foot injury. Wear protective gloves and long sleeves. Some
parts have sharp edges.
WARNING! Handle and ship floor standing enclosures only in the upright position
These units are not designed to be laid on their backs.
• Use a pallet truck to move the package/ enclosure to the installation site.
• Remove any bolts that secure the cabinet to the shipping pallet.
• Use the lifting lugs/bars at the top of the unit to lift floor-standing enclosures.
• Use a hoist to lift the enclosure. (Do not place enclosure in final position until mounting site is prepared.
• When using lifting eyes, lifting slings should be kept perpendicular (90o) to the roof.

ACS580-0P GE SUPPLEMENT [3AXD50000875047] 5
• Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, remain hot for a while
after disconnection of electrical supply.
• Keep the drive in its package or protect it otherwise from dust and burrs from drilling and grinding until
you install it.
• Vacuum clean the area below the drive before the start-up to prevent the drive cooling fan from drawing
the dust inside the drive.
• Do not cover the air inlet and outlet when
the drive runs.
• Make sure that there is sufficient cooling. See the ACS580-01 Hardware Manual (3AXD50000044794) and
Quick Start Guide (3AXD50000049129) for more information.
• Before you connect voltage to the drive, make sure that the doors are closed. Keep the doors closed
during operation.
• Before you adjust the drive operation limits, make sure that the motor and all driven equipment can
operate throughout the set operation limits.
• Before you activate the automatic fault reset or automatic restart functions of the drive control program,
make sure that no dangerous situations can occur. These functions reset the drive automatically and
continue safe operation after a fault or supply break. If these functions are activated, the installation must
be clearly marked as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, “THIS MACHINE
STARTS AUTOMATICALLY”.
• The maximum number of drive power- ups is five in ten minutes. Too frequent power-ups can damage the
charging circuit of the DC capacitors.
• If you have connected safety circuits to the drive (for example, emergency stop and Safe torque off),
validate them at the start up. For the validation of the Safe Torque Off, see ACS580 control program
firmware manual (3AXD50000016097 [English]). For the validation of other safety circuits, see the
instructions provided with them.