ABB ACS580MV User manual

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ABB INDUSTRIAL DRIVES
ACS580MV Quick guide

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List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
For more information, please refer to ACS580 MV Hardware Manual which can be found by
scanning the QR code below:
Drive hardware manuals and guides Code (English)
ACS580MV hardware manual 2UBB004520
ACS-AP-X assistant control panels user’s manual 3AUA0000085685
ACS580MV Engineering Guideline 2UBB013672
ACS580MV Base frame & TEU layout design 2UBB020751
ACS580MV Wiring Diagram of system 0 2UBB005084
ACS580MV Wiring Diagram of system 1 2UBB005085
ACS580MV Wiring Diagram of system 2 2UBB005086
User’s manual Start-up and maintenance PC tool Drive
composer
3AUA0000094606
ACS580MV Preventive Maintenance Schedule 2UBB022658
ACS580MV Synchronized Bypass Unit Hardware Manual 2UBB005655
ACS580MV Wiring Diagram of Synchronized Bypass Unit 2UBB005212
ACS580MV Synchronized Bypass unit Engineering
Guideline
2UBB005656
ACS580MV Manual Bypass unit Hardware Manual 2UBB005416
ACS580MV Manual Bypass unit Engineering Guideline 2UBB005683
ACS580MV Air duct interface Outline Drawing AC Fan
Box
2UBB005072
ACS580MV Air duct interface Outline Drawing EC Fan
Box
2UBB005074
ACS580MV Layout Design of Drive with MBU 2UBB005535
ACS580MV Layout Design of Drive with ABU 2UBB005534
ACS580MV Layout Design of Drive with SBU 2UBB005536
ACS580MV Layout Design of Drive with SBM 2UBB005537
Drive firmware manuals and guides
ACS580MV primary control program firmware manual 3BHS811381
Option manuals and guides
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
APP version (IOS/Android) Web page version

ACS580MV Quick guide
2UBB019170E01 Rev F
EN
EFFECTIVE: 2022-12-20
© 2022 ABB Beijing Drive Systems Company
Ltd. All Rights Reserved.
Electrical installation
Table of contents
Safety instructions
Mechanical installation
Replacing the memory unit

5
Table of contents
1. Safety instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
User’s responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Identifying a drive from package
Identifying a drive from package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Mechanical installation
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation of EC fan units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recognize fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation (with air channel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Bolting together the units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Location of tool kit and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4. Electrical installation
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview of installation work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drawing of system cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cables requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cables and PE busbar between drive and integrated transformer and drive . . . . . . 22
Installing power and ground cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installing auxiliary, control and serial communication cables . . . . . . . . . . . . . . . . . . . . 27
Control and power supply cables for fan units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Sealing holes in entry plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Final checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5. Lifting and transportation
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6. Installation checklist
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Door interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Main circuit breaker (MCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6
Power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Insulation tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7. Operation
Status indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Energizing and starting the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Checks before starting the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Starting the drive from remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Starting the drive locally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Stopping the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Warning and fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9. Replace the memory unit and SD card
Replacing the memory unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Replacing SD card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Further information

Safety instructions 7
1
Safety instructions
Contents of this chapter
This chapter contains the safety instructions which you must obey when you install
and operate the drive and do maintenance on the drive. If you ignore the safety
instructions, injury, death or damage can occur.
Safety instructions are used to highlight a potential hazard when working on the
equipment. Safety instructions must be strictly followed! Non-compliance can
jeopardize the safety of personnel, the equipment and the environment. The manual
uses these warning symbols:
The safety instructions are derived from the following standards:
•ISO 3864-2:2004 (E)
Graphical symbols – Safety colors and safety signs – Part 2: Design principles for
product safety labels
•ANSI Z535.6
American National Standard for Product Safety Information in Product Manuals,
Instructions, and Other Collateral Materials
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

8 Safety instructions
User’s responsibilities
It is the responsibility of those in charge of the drive to ensure that each person
involved in the installation, operation or maintenance of the drive has received the
appropriate training and has thoroughly read and clearly understood the
instructions in this manual and the relevant safety instructions.
General safety information
To maintain safety and minimize hazards observe the following:
•Before the drive is energized, make sure that:
•all foreign objects are removed from the drive
•all internal and external covers are securely fastened and all doors are closed,
locked and / or bolted
•the manual release of the door safety switches is in the locked position.
•Before starting to work on the drive, make sure that:
•the main and auxiliary power supply to the drive is switched off, locked out,
and tagged out
•the drive is dead
•safety ground connections are in place
•appropriate personal protective equipment is provided and used when
required
•everyone involved is informed.
•When working near the running drive protective earmuffs should be worn.
•Before work is carried out simultaneously on the drive and on other drive system
equipment, make sure that
•the relevant safety codes and standards are observed
•all energy sources of the equipment are turned off
•lock-out and tag-out devices are in place
•barriers and appropriate covers are used on equipment which is still live
•everyone involved is informed.
•In case of fire in the drive room:
•Observe the established rules and regulations for fire protection
•Only firemen with appropriate protective equipment are allowed to enter the
drive room.
•For 13.8kV input voltage, PPE and Safety should be followed “ABB Electrical
Safety Matrix” (SA-S-101-07-01) and defined by each country's HSE department.

Identifying a drive from package 9
2
Identifying a drive from
package
Identifying a drive from package
Read package information from the drive package list.
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## 
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## 
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1
2
3 4 5
1 Drive serial number
2 Total case quantity per drive
3 Detail cases numbers under the drive
4 Case dimension
5 Gross weight and net weight

10 Identifying a drive from package
Check the cases number from case detail list. The detail goods description is shown.
Find all cases under the drive based on the case numbers.
Identifying a drive after unpacking
Read the label pasted at the bottom of converter and transformer unit. Match them
by same serial number on the main label.
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

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



 




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
 


        !"#
 " 
$%&%' ((  ) )
 
#$#%&'($'%()#&%#&
()#&%#&
*+(& 

Mechanical installation 11
4
Mechanical installation
Safety
All installation work must be carried out by qualified personnel according to the site
and equipment requirements and in compliance with the local regulations.
Examining the installation site
The installation site is sufficiently ventilated or cooled to transfer away the drive
losses. The maximum heat losses and cooling air flow are listed in ACS580MV
Engineering Guideline (2UBB013672 [English]).
The ambient conditions of the drive shall not be higher than 40°C during operation
of the drive. In case the temperature out of the scope, contact ABB to get support.
ACS580MV can be installed using one of the four following cooling solutions:
•Air conditioner solution (recommended)
•Air duct solution
•Fresh air circulation solution
•Air-to-water heat exchanger solution

12 Mechanical installation
Attention:
•The wall behind the unit is of non-flammable material.
•The floor that the unit is installed on is of non-flammable material.
•The maximum allowed floor flatness deviation from the surface level is 5mm in
every 5 meters.
•Minimal distance between the drive and the wall:
•Front side: 1600 mm
•Rear side: 100 mm
•Top side: 400 mm
•Left side: 100 mm
•Right side: 100 mm
Installation of EC fan units
AC fans are already mounted when delivered.
EC fans need to be installed with fan box on site.
For information on the number of fan unit for installation, see ACS580MV Outline
Drawing.

Mechanical installation 13
Recognize fan
The fan can be matched to its mounting position by recognizing the labels below:
1Fan type and position label
2Fan position label
3Sn labels include CON/TRU Sn number (For EC Fan)
4Sn labels include CON/TRU Sn number
1
1
3
2
1
4

14 Mechanical installation
Installation
1. Lift the fan unit onto the cabinet roof by a forklift or a crane (if using a crane,
mount the lifting eyes at the top of the fan box).
•~70 kg for EC500 fan units
•~90 kg for EC560 fan units
2. Use the supplied screws to fasten the fan units to the cabinet roof.
For information on the electrical installation, see Control and power supply cables
for fan units.
For 3.3 kV (Power ≤710 kW) and 4.16 kV (Power ≤870 kW), EC fans need to be
installed with fan box and air channel in the field.
NOTICE
The mounting position can be identified by the cutouts in the drive roof.


Mechanical installation 15
Installation (with air channel)
1. Install air channel on the drive roof.
- ~40 kg for air channel
2. Lift fan unit onto the air channel.

16 Mechanical installation
Bolting together the units
Required bolts are attached to the drive unit side wall adjoining the transformer
unit. Align the units. Then bolt the units together using the 12 hexagonal bolts (see
figure below).
Floor fixings are not supplied. M16 anchor bolts as illustrated in figure below, or
screws, nuts and washers of size M16 are recommended (diameter of holes in base
frame: 18 mm). It is prohibited to solder the drive to the foundation.
Fixing the base to the floor
A

Mechanical installation 17
Location of tool kit and accessories
Open the box, you can find all the tools and accessories for future use. A description
of all the items in the kit is delivered alongside. Please pay attention to the screw
driver which is used for open the transformer cabinet is in this box, it should be kept
by authorized person, actions without authorization are dangerous.
1. COU Key
Key for control unit is attached to the door of COU.
2. Combination screws
Screws for combining converter and transformer are fixed on the door of control
unit.
3. Tool Kit
You can find the tool kit by open the door of control unit. It is on the bottom of
the cabinet.

18 Mechanical installation

Electrical installation 19
5
Electrical installation
Safety
Overview of installation work
The electrical installation includes the following wire and cable connections:
•Cables between integrated transformer and drive
•Power cables, ground cables, equipotential cable...
•Auxiliary power, control and serial communication cables
•Power supply and signal cables for fans (EC and AC)
•Sealing holes in entry plates
•Default control connections for the factory macro
WARNING! Hazardous voltage! Improper work could lead to life-
threatening injury or death.
The electrical installation must be carried out by qualified personnel
according to the site and equipment requirements, and the relevant electrical
codes.
When the electrical installation is completed, the main and auxiliary power supply
to the drive must not be switched on without the consent of the ABB
commissioning personnel.
Take appropriate measures to prevent main and auxiliary power supply from
being switched on during installation.

20 Electrical installation
Drawing of system cabling
1
2
3
4
5
6
7
8
4
4
5
1Inputtransformer(TRU)
2Drive
3Motor
4 Earth electrode
5 Ground cable
6 Cable insulation layer
7 Cable shield
8 Equipotential bonding conductor
1
2
3
7
6
5
4
4
4
5
8