ABB ACS580 Series User manual

—
ABB GENERAL PURPOSE DRIVES
ACS580-01 drives
Hardware manual

ACS580-01 drives
Hardware manual
Table of contents
1. Safety instructions
4. Mechanical installation
6. Electrical installation –
Global (IEC)
7. Electrical installation – North
America
10. Start-up
3AXD50000044794 Rev E
EN
Original instructions
EFFECTIVE: 2023-08-31

Table of contents
1 Safety instructions
21Contents of this chapter .........................................................................................
21Use of warnings and notes .....................................................................................
22General safety in installation, start-up and maintenance ................................
24Electrical safety in installation, start-up and maintenance .............................
24Electrical safety precautions ..........................................................................
25Additional instructions and notes .................................................................
25Printed circuit boards ..........................................................................
26Grounding ...........................................................................................................
27General safety in operation ....................................................................................
27Additional instructions for permanent magnet motor drives ........................
27Safety in installation, start-up, maintenance ..............................................
28Safety in operation ...........................................................................................
2 Introduction to the manual
29Contents of this chapter .........................................................................................
29Applicability ...............................................................................................................
29Target audience ........................................................................................................
29Categorization by frame size .................................................................................
30Quick installation and commissioning flowchart ..............................................
31Terms and abbreviations ........................................................................................
33Related documents ..................................................................................................
3 Operation principle and hardware description
35Contents of this chapter .........................................................................................
36Operation principle ..................................................................................................
36Layout .........................................................................................................................
48Overview of power and control connections ......................................................
49External control connection terminals, frames R1…R5 .............................
50External control connection terminals, frames R6…R9 ............................
51Control panel .............................................................................................................
52Control panel door mounting kits .................................................................
52Type designation label ............................................................................................
53Locations of the labels on the drive ..............................................................
54Type designation key ...............................................................................................
55Option codes ......................................................................................................
57Manual kit ordering codes ......................................................................................
Table of contents 5

4 Mechanical installation
59Contents of this chapter .........................................................................................
59Safety ..........................................................................................................................
60Cabinet installation (option +P944) .....................................................................
60Examining the installation site ..............................................................................
61Installation alternatives ..........................................................................................
66Necessary tools .........................................................................................................
66Moving the drive .......................................................................................................
67Unpacking and examining delivery, frames R1 and R2 ......................................
69Frames R1 and R2 cable box (IP21, UL Type 1) .............................................
70Unpacking and examining delivery, frame R3 .....................................................
72Unpacking and examining delivery, frames R1…R3, IP66 (UL Type 4X) ........
74Unpacking and examining delivery, frames R4 ..................................................
76Unpacking and examining delivery, frame R5 and R6 .......................................
77Frame R5 cable box (IP21, UL Type 1) ............................................................
78Frame R6 cable box (IP21, UL Type 1) ............................................................
79Unpacking and examining delivery, frame R7 .....................................................
81Frame R7 cable box (IP21, UL Type 1) ............................................................
82Unpacking and examining delivery, frames R8 and R9 .....................................
84Frame R8 cable box (IP21, UL Type 1) ............................................................
85Frame R9 cable box (IP21, UL Type 1) ............................................................
86Installing the drive ....................................................................................................
86Installing the drive vertically, frames R1…R4 ..............................................
87Installing the cable box, frames R1…R2 ...........................................
88Installing the drive vertically, frame R5 .........................................................
89IP21 (UL Type 1) .....................................................................................
90IP21 (UL Type 1), IP55 (UL Type 12) ....................................................
91Installing the drive vertically, frames R6…R9 ..............................................
92IP21 (UL Type 1) .....................................................................................
93IP55 (UL Type 12) ...................................................................................
93Installing the drive vertically side by side ....................................................
93Installing the drive horizontally, frames R1…R5 .........................................
93Flange mounting ......................................................................................................
94Strut channel installation (US only) ......................................................................
94Installation instructions ..................................................................................
94Cabinet installation (options +P940 and +P944) ...............................................
5 Guidelines for planning the electrical installation
95Contents of this chapter .........................................................................................
95Limitation of liability ...............................................................................................
95North America ....................................................................................................
95Selecting the main supply disconnecting device ...............................................
96Selecting the main contactor .................................................................................
6 Table of contents

96Examining the compatibility of the motor and drive ........................................
96Protecting the motor insulation and bearings ...........................................
97Requirements tables ........................................................................................
98Requirements for ABB motors, P
n< 100 kW (134 hp) ....................
99Requirements for ABB motors, P
n> 100 kW (134 hp) ....................
100Requirements for non-ABB motors, P
n< 100 kW (134 hp) ............
101Requirements for non-ABB motors, P
n> 100 kW (134 hp) ............
102Abbreviations ........................................................................................
102
Availability of d u /d t filter and common mode filter by drive
type ..........................................................................................................
102Additional requirements for explosion-safe (EX) motors ............
102
Additional requirements for ABB motors of types other than M2_,
M3_, M4_, HX_ and AM_ .......................................................................
102Additional requirements for braking applications ........................
102
Additional requirements for the regenerative and low harmonics
drives .......................................................................................................
103Additional requirements for ABB high-output and IP23 motors ..
103
Additional requirements for non-ABB high-output and IP23
motors .....................................................................................................
104
Additional data for calculating the rise time and the peak
line-to-line voltage ................................................................................
105Additional note for sine filters ...........................................................
106Selecting the power cables ....................................................................................
106General guidelines ............................................................................................
106Typical power cable sizes ................................................................................
107Power cable types .............................................................................................
107Preferred power cable types ..............................................................
108Alternate power cable types ...............................................................
109Not allowed power cable types ..........................................................
109Additional guidelines – North America .........................................................
110Metal conduit .........................................................................................
110Power cable shield ............................................................................................
111Grounding requirements ........................................................................................
112Additional grounding requirements – IEC ....................................................
113Additional grounding requirements – UL (NEC) .........................................
113Selecting the control cables ...................................................................................
113Shielding .............................................................................................................
113Signals in separate cables ...............................................................................
113Signals that can be run in the same cable ....................................................
114Relay cable ..........................................................................................................
114Control panel to drive cable ............................................................................
114PC tool cable ......................................................................................................
114FPBA-01 PROFIBUS DP adapter module connectors ..................................
114Routing the cables ...................................................................................................
114General guidelines – IEC ...................................................................................
Table of contents 7

115General guidelines – North America ..............................................................
116
Continuous motor cable shield/conduit and metal enclosure for
equipment on the motor cable .......................................................................
117Separate control cable ducts ..........................................................................
117Implementing short-circuit and thermal overload protection ........................
117Protecting the drive and the input power cable in short-circuits ...........
118Protecting the motor and motor cable in short-circuits ..........................
118Protecting the motor cables against thermal overload ............................
118Protecting the motor against thermal overload ........................................
119
Protecting the motor against overload without thermal model or
temperature sensors ........................................................................................
119Protecting the drive against ground faults .........................................................
119Residual current device compatibility ..........................................................
120Implementing the emergency stop function ......................................................
120Implementing the Safe torque off function ........................................................
120Using power factor compensation capacitors with the drive ........................
120Controlling a contactor between drive and motor ............................................
121Implementing an ATEX-certified motor thermal protection ...........................
121Implementing the power loss ride-through function .......................................
122Using a safety switch between the drive and the motor .................................
122Implementing a bypass connection .....................................................................
123Example bypass connection ...........................................................................
124Switching the motor power supply from drive to direct-on-line .
124Switching the motor power supply from direct-on-line to drive .
124Protecting the contacts of relay outputs ............................................................
125Limiting relay output maximum voltages at high installation altitudes ......
125Implementing a motor temperature sensor connection .................................
126
Connecting a motor temperature sensor to the drive through an option
module .................................................................................................................
6 Electrical installation – Global (IEC)
129Contents of this chapter .........................................................................................
129Warnings ....................................................................................................................
129Required tools ...........................................................................................................
130Grounding the motor cable shield at the motor end ........................................
130Measuring the insulation ........................................................................................
130Measuring the insulation resistance of the drive .......................................
130Measuring the insulation resistance of the input power cable ...............
130Measuring the insulation resistance of the motor and motor cable ......
131Brake resistor assembly for R1…R3 ..............................................................
132Grounding system compatibility check ...............................................................
132EMC filter ............................................................................................................
132Ground-to-phase varistors ..............................................................................
132
When to disconnect EMC filter or ground-to-phase varistor: TN-S, IT,
corner-grounded delta and midpoint-grounded delta systems .............
8 Table of contents

134Guidelines for installing the drive to a TT system ......................................
135Identifying the grounding system of the electrical power network .......
135
Disconnecting internal EMC filter or ground-to-phase varistor - frames
R1…R3 ..................................................................................................................
136
Disconnecting internal EMC filter or ground-to-phase varistor - frames
R4…R9 .................................................................................................................
139Connecting the power cables ................................................................................
139Connection diagram .........................................................................................
140Connection procedure, frames R1…R4 .........................................................
141Motor cable ............................................................................................
144Input power cable .................................................................................
146Grounding shelf .....................................................................................
146Brake resistor cable (if used) ..............................................................
148Finalization .............................................................................................
148Connection procedure, frame R5 ...................................................................
148IP21 (UL Type 1) .....................................................................................
148IP55 (UL Type 12) ...................................................................................
153Connection procedure, frames R6…R9 ........................................................
154Motor cable ............................................................................................
155Input power cable .................................................................................
156Detaching and reinstalling the connectors .....................................
158DC connection ...........................................................................................................
159Connecting the control cables ...............................................................................
159Connection diagram .........................................................................................
159Control cable connection procedure R1…R9 ...............................................
164Installing option modules .......................................................................................
165Option slot 2 (I/O extension modules) .........................................................
166Option slot 1 (fieldbus adapter modules) ....................................................
166Wiring the optional modules ..........................................................................
167Reinstalling grommets ............................................................................................
168Reinstalling covers ...................................................................................................
168Reinstalling cover, frames R1…R4 .................................................................
169Reinstalling covers, frame R5 .........................................................................
169IP21 (UL Type 1) .....................................................................................
169IP55 (UL Type 12) ...................................................................................
170Reinstalling side plates and covers, frames R6…R9 ..................................
170IP21 (UL Type 1) .....................................................................................
170IP55 (UL Type 12) ...................................................................................
171Installing IP66 (UL Type 4X) sun shield ................................................................
171Connecting a PC .......................................................................................................
172Connecting a remote panel, or chaining one panel to several drives ............
7 Electrical installation – North America
173Contents of this chapter .........................................................................................
173Warnings ....................................................................................................................
Table of contents 9

174Required tools ...........................................................................................................
174Grounding the motor cable shield at the motor end ........................................
174Measuring the insulation ........................................................................................
174Measuring the insulation resistance of the drive .......................................
174Measuring the insulation resistance of the input power cable ...............
174Measuring the insulation resistance of the motor and motor cable ......
175Brake resistor assembly for R1…R3 ..............................................................
176Grounding system compatibility check ...............................................................
176EMC filter ............................................................................................................
176Ground-to-phase varistors (VAR) ..................................................................
177
When to connect EMC filter or disconnect ground-to-phase varistor:
TN-S, IT, corner-grounded delta and midpoint-grounded delta
systems ...............................................................................................................
178Guidelines for installing the drive to a TT system ......................................
179Identifying the grounding system of the electrical power network .......
180
Disconnecting internal EMC filter or ground-to-phase varistor - frames
R1…R3 ..................................................................................................................
181
Disconnecting internal EMC filter or ground-to-phase varistor - frames
R4…R9 .................................................................................................................
184Connecting the power cables ................................................................................
184Connection diagram .........................................................................................
186Connection procedure, frames R1…R4 .........................................................
187Motor cabling ........................................................................................
190Input power cabling .............................................................................
192Brake resistor cabling (if used) ..........................................................
193Finalization .............................................................................................
194Connection procedure, frame R5 ...................................................................
194IP21 (UL Type 1) .....................................................................................
194IP55 (UL Type 12) ...................................................................................
198Connection procedure, frames R6…R9 ........................................................
199Motor cabling ........................................................................................
200Input power cabling .............................................................................
200Detaching and reinstalling the connectors .....................................
202DC connection ...........................................................................................................
202Connecting the control cables ...............................................................................
202Connection diagram .........................................................................................
202Control cable connection procedure R1…R9 ...............................................
208Installing option modules .......................................................................................
208Reinstalling grommets ............................................................................................
209Reinstalling covers ...................................................................................................
209Reinstalling cover, frames R1…R4 .................................................................
210Reinstalling covers, frame R5 .........................................................................
210IP21 (UL Type 1) .....................................................................................
210IP55 (UL Type 12) ...................................................................................
10 Table of contents

211Reinstalling side plates and covers, frames R6…R9 ..................................
211IP21 (UL Type 1) .....................................................................................
211IP55 (UL Type 12) ...................................................................................
212Installing UL Type 12 hood ......................................................................................
212Installing IP66 (UL Type 4X) sun shield ................................................................
212Connecting a PC .......................................................................................................
213Connecting a remote panel, or chaining one panel to several drives ............
8 Control unit
215Contents of this chapter .........................................................................................
216Layout .........................................................................................................................
218Default I/O connection diagram ...........................................................................
223Additional information on the control connections ..........................................
223Embedded EIA-485 fieldbus connection ......................................................
224Connecting motor temperature sensors to the drive ...............................
224PNP configuration for digital inputs (X2 & X3) ............................................
225NPN configuration for digital inputs (X2 & X3) ...........................................
225Connection for obtaining 0…10 V from analog output 2 (AO2) ..............
226
Connection examples of two-wire and three-wire sensors to analog
input (AI2) ...........................................................................................................
226DI5 as frequency input .....................................................................................
226Safe torque off (X4) ..........................................................................................
228Technical data ...........................................................................................................
9 Installation checklist
237Contents of this chapter .........................................................................................
237Checklist .....................................................................................................................
10 Start-up
241Contents of this chapter .........................................................................................
241Reforming the capacitors .......................................................................................
241Start-up procedure ..................................................................................................
11 Maintenance
243Contents of this chapter .........................................................................................
243Maintenance intervals .............................................................................................
243Description of symbols ....................................................................................
243Recommended maintenance intervals after start-up ...............................
246
Cleaning the exterior of the drive, IP21 and IP55 (UL Type 1 and
UL Type 12) .................................................................................................................
247Cleaning the exterior of the drive, IP66 (UL Type 4X) .......................................
248Cleaning the heatsink, IP21, IP55 (UL Type 1, 12) ................................................
Table of contents 11

249Cleaning the heatsink, IP 66 (UL Type 4X) ...........................................................
250Fans .............................................................................................................................
251
Replacing the main cooling fan, IP21, IP55 and IP66 (UL Type 1,
UL Type 12 and UL Type 4X) frames R1…R4 ................................................
251R1…R3 .....................................................................................................
252R4 .............................................................................................................
253
Replacing the main cooling fan, IP21 and IP55 (UL Type 1 and UL Type 12)
frames R5…R8 ...................................................................................................
254
Replacing the main cooling fans, IP21 and IP55 (UL Type 1 and
UL Type 12) frame R9 ........................................................................................
255
Replacing the auxiliary cooling fan, IP21 and IP55 (UL Type 1 and
UL Type 12) frames R6…R9 .............................................................................
256Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R1…R2 ....
257
Replacing the auxiliary cooling fan, IP55 and IP66 (UL Type 12 and
UL Type 4X) frame R3 .......................................................................................
259
Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R4; IP21 and
IP55 (UL Type 1 and UL Type 12) frame R5 ...................................................
260
Replacing the second auxiliary cooling fan, IP55 (UL Type 12) frames
R8…R9 .................................................................................................................
261Capacitors ..................................................................................................................
261Reforming the capacitors ................................................................................
261Control panel .............................................................................................................
262LEDs ............................................................................................................................
262Drive LEDs ...........................................................................................................
263Control panel LEDs ...........................................................................................
264Functional safety components ..............................................................................
12 Technical data
265Contents of this chapter .........................................................................................
266Electrical ratings .......................................................................................................
266IEC ........................................................................................................................
270Definitions ..............................................................................................
270UL (NEC) ..............................................................................................................
274Definitions ..............................................................................................
275UL listed multiple ratings ....................................................................
275Conversion tables for IEC and North American type codes .....................
276Sizing ...................................................................................................................
277Deratings ............................................................................................................
279Surrounding air temperature derating, IP21 (UL Type 1) ..............
280Surrounding air temperature derating, IP55 (UL Type 12) ...........
282Altitude derating ...................................................................................
283Switching frequency derating by derating factor ..........................
286
Switching frequency derating with actual output current
values .......................................................................................................
290Output frequency derating .................................................................
12 Table of contents

290Fuses (IEC) .................................................................................................................
291gG fuses ..............................................................................................................
293uR and aR fuses .................................................................................................
296Calculating the short-circuit current of the installation ...........................
296Calculation example .............................................................................
298Circuit breakers (IEC) ...............................................................................................
299Fuses (UL) ..................................................................................................................
303Circuit breakers (UL) ................................................................................................
307Dimensions, weights and free space requirements ..........................................
313Dimensions with flange ...................................................................................
318Losses, cooling data and noise .............................................................................
318Cooling air flow, heat dissipation and noise for stand-alone drives ......
318IEC - IP21 and IP55 (UL Type 1 and 12) ...............................................
320IEC - IP66 (UL Type 4X) ........................................................................
321UL (NEC) - IP21 and IP55 (UL Type 1 and 12) ....................................
324UL (NEC) - IP66 (UL Type 4X) ..............................................................
325
Cooling air flow and heat dissipation for flange mounting (option
+C135) ..................................................................................................................
325IEC - IP21 and IP55 (UL Type 1 and 12) ...............................................
326IEC - IP66 (UL Type 4X) ........................................................................
327UL (NEC) - IP21 and IP55 (UL Type 1 and 12) ....................................
328UL (NEC) - IP66 (UL Type 4X) ..............................................................
330Terminal and entry data for the power cables ...................................................
330IEC ........................................................................................................................
333UL (NEC) ..............................................................................................................
337Power cables .............................................................................................................
337Typical power cables, IEC ................................................................................
338Typical power cables UL (NEC) .......................................................................
341Terminal and entry data for the control cables ..................................................
341IEC ........................................................................................................................
342UL (NEC) ..............................................................................................................
342Electrical power network specification ...............................................................
345Motor connection data ............................................................................................
348Brake resistor connection data for frames R1…R3 ...........................................
348Auxiliary circuit power consumption ....................................................................
348Efficiency ....................................................................................................................
349Energy efficiency data (ecodesign) ......................................................................
349Protection classes for module ...............................................................................
350Ambient conditions .................................................................................................
351Storage conditions ...................................................................................................
352Colors ..........................................................................................................................
352Materials .....................................................................................................................
352Drive .....................................................................................................................
352
Package materials for small wall-mounted drives and converter
modules ...............................................................................................................
Table of contents 13

352
Package materials for large wall-mounted drives and converter
modules ...............................................................................................................
352Package materials for options, accessories and spare parts ..................
353Materials of manuals ........................................................................................
353Disposal ......................................................................................................................
353Applicable standards ...............................................................................................
354Markings .....................................................................................................................
356CE marking .................................................................................................................
356Compliance with the European Low Voltage Directive .............................
356Compliance with the European EMC Directive ...........................................
356Compliance with the European ROHS II Directive 2011/65/EU ...............
356Compliance with the European WEEE Directive 2002/96/EC .................
356
Compliance with the European Machinery Directive 2006/42/EC
2nd Edition – June 2010 ...................................................................................
357Validating the operation of the Safe torque off function ............
357Compliance with the EN 61800-3:2004 + A1:2012 ..............................................
357Definitions ..........................................................................................................
357Category C1 ........................................................................................................
358Category C2 ........................................................................................................
358Category C3 ........................................................................................................
359Category C4 ........................................................................................................
360UL checklist ................................................................................................................
361Design lifetime expectancy ....................................................................................
361Disclaimers ................................................................................................................
361Generic disclaimer ............................................................................................
361Cyber security disclaimer ................................................................................
13 Dimension drawings
363Contents of this chapter .........................................................................................
364Frame R1, IP21 (UL Type 1) ......................................................................................
365Frame R1, IP55 (UL Type 12) ....................................................................................
366Frame R1, IP55+F278 (UL Type 12) .........................................................................
367Frame R1, IP66 (UL Type 4X) +B066 ......................................................................
368Frame R1, IP66 (UL Type 4X) +B063 ......................................................................
369Frame R1, IP66 (UL Type 4X) +C193 ......................................................................
370Frame R2, IP21 (UL Type 1) ......................................................................................
371Frame R2, IP55 (UL Type 12) ...................................................................................
372Frame R2, IP55+F278 (UL Type 12) ........................................................................
373Frame R2, IP66 (UL Type 4X) +B066 ......................................................................
374Frame R2, IP66 (UL Type 4X) +B063 ......................................................................
375Frame R2, IP66 (UL Type 4X) +C193 ......................................................................
376Frame R3, IP21 (UL Type 1) ......................................................................................
377Frame R3, IP55 (UL Type 12) ...................................................................................
378Frame R3, IP55+E223 (UL Type 12) ........................................................................
379Frame R3, IP55+F278/F316 (UL Type 12) ..............................................................
14 Table of contents

380Frame R3, IP66 (UL Type 4X) +B066 .....................................................................
381Frame R3, IP66 (UL Type 4X) +B063 ......................................................................
382Frame R3, IP66 (UL Type 4X) +C193 ......................................................................
383Frame R4, IP21 (UL Type 1) ......................................................................................
384Frame R4, IP55 (UL Type 12) ...................................................................................
385Frame R4, IP55+E223 (UL Type 12) ........................................................................
386Frame R4, IP55+F278/F316 (UL Type 12) .............................................................
387Frame R5, IP21 (UL Type 1) ......................................................................................
388Frame R5, IP55 (UL Type 12) ...................................................................................
389Frame R5, IP55+E223 (UL Type 12) ........................................................................
390Frame R5, IP55+F278/F316 (UL Type 12) ..............................................................
391Frame R6, IP21 (UL Type 1) ......................................................................................
392Frame R6, IP55 (UL Type 12) ...................................................................................
393Frame R7, IP21 (UL Type 1) ......................................................................................
394Frame R7, IP55 (UL Type 12) ...................................................................................
395Frame R8, IP21 (UL Type 1) ......................................................................................
396Frame R8, IP55 (UL Type 12) ...................................................................................
397Frame R9, IP21 (UL Type 1) ......................................................................................
398Frame R9, IP55 (UL Type 12) ...................................................................................
14 Resistor braking
399Contents of this chapter .........................................................................................
399Operation principle and hardware description ..................................................
399Resistor braking, frames R1…R3 ...........................................................................
399Planning the braking system ..........................................................................
399Selecting the brake resistor ...............................................................
403Selecting and routing the brake resistor cables ............................
403Placing the brake resistor ...................................................................
404Protecting the system in brake circuit fault situations ................
405Mechanical installation ....................................................................................
405Electrical installation ........................................................................................
405Start-up ...............................................................................................................
405Start-up ...................................................................................................
406Resistor braking, frames R4…R9 ..........................................................................
406Planning the braking system ..........................................................................
406IEC ............................................................................................................
407UL (NEC) ..................................................................................................
408Parameter settings for external braking chopper and resistor ..............
15 The Safe torque off function
409Contents of this chapter .........................................................................................
409Description ................................................................................................................
410
Compliance with the European Machinery Directive and the UK Supply
of Machinery (Safety) Regulations ................................................................
Table of contents 15

411Wiring ..........................................................................................................................
411Connection principle ........................................................................................
411Single ACS580-01 drive, internal power supply ..............................
412Single ACS580-01 drive, external power supply .............................
412Wiring examples ................................................................................................
412Single ACS580-01 drive, internal power supply ..............................
413Single ACS580-01 drive, external power supply .............................
414Multiple ACS580-01 drives, internal power supply .........................
415Multiple ACS580-01 drives, external power supply ........................
416Activation switch ...............................................................................................
416Cable types and lengths ..................................................................................
416Grounding of protective shields ....................................................................
417Operation principle ..................................................................................................
418Start-up including validation test .........................................................................
418Competence .......................................................................................................
418Validation test reports .....................................................................................
418Validation test procedure ...............................................................................
420Use ...............................................................................................................................
422Maintenance ..............................................................................................................
422Competence .......................................................................................................
423Fault tracing ..............................................................................................................
424Safety data .................................................................................................................
427Terms and abbreviations .................................................................................
428TÜV certificate ...................................................................................................
429Declarations of conformity .............................................................................
16 Optional I/O extension and adapter modules
431Contents of this chapter .........................................................................................
431CAIO-01 bipolar analog I/O adapter module ......................................................
431Contents of this chapter .................................................................................
431Product overview ..............................................................................................
432Layout ..................................................................................................................
433Mechanical installation ....................................................................................
433Necessary tools .....................................................................................
433Unpacking and examining the delivery ............................................
433Installing the module ...........................................................................
433Electrical installation ........................................................................................
433Necessary tools .....................................................................................
433Wiring ......................................................................................................
434Start-up ...............................................................................................................
434Setting the parameters .......................................................................
435Diagnostics ........................................................................................................
435LEDs .........................................................................................................
435Technical data ....................................................................................................
436Isolation areas .......................................................................................
16 Table of contents

437Dimension drawings .........................................................................................
438CBAI-01 bipolar analog IO adapter module .........................................................
438Contents of this chapter .................................................................................
438Product overview ..............................................................................................
438Layout ..................................................................................................................
439Mechanical installation ....................................................................................
439Necessary tools .....................................................................................
439Unpacking and examining the delivery ............................................
439Installing the module ...........................................................................
439Electrical installation ........................................................................................
439Necessary tools .....................................................................................
439Wiring ......................................................................................................
440Start-up ...............................................................................................................
440Setting the parameters .......................................................................
441Diagnostics ........................................................................................................
441LEDs .........................................................................................................
441Technical data ....................................................................................................
442Dimension drawing ...........................................................................................
443CHDI-01 115/230 V digital input extension module ...........................................
443Contents of this chapter .................................................................................
443Product overview ..............................................................................................
444Layout and connection examples ..................................................................
445Mechanical installation ....................................................................................
445Necessary tools .....................................................................................
445Unpacking and examining the delivery ............................................
445Installing the module ...........................................................................
445Electrical installation ........................................................................................
445Necessary tools .....................................................................................
445Wiring ......................................................................................................
445Start-up ...............................................................................................................
445Setting the parameters .......................................................................
446Fault and warning messages ..........................................................................
446Technical data ....................................................................................................
447Dimension drawing ...........................................................................................
448
CMOD-01 multifunction extension module (external 24 V AC/DC and digital
I/O) ..............................................................................................................................
448Contents of this chapter .................................................................................
448Product overview ..............................................................................................
448Layout and example connections ..................................................................
449Mechanical installation ....................................................................................
449Necessary tools .....................................................................................
449Unpacking and examining the delivery ............................................
450Installing the module ...........................................................................
450Electrical installation ........................................................................................
450Necessary tools .....................................................................................
Table of contents 17

450Wiring ......................................................................................................
450Start-up ...............................................................................................................
450Setting the parameters .......................................................................
451Diagnostics ............................................................................................
452Technical data ....................................................................................................
453Dimension drawing ...........................................................................................
454
CMOD-02 multifunction extension module (external 24 V AC/DC and isolated
PTC interface) ...........................................................................................................
454Contents of this chapter .................................................................................
454Product overview ..............................................................................................
455Layout and example connections ..................................................................
456Mechanical installation ....................................................................................
456Necessary tools .....................................................................................
456Unpacking and examining the delivery ............................................
456Installing the module ...........................................................................
456Electrical installation ........................................................................................
456Necessary tools .....................................................................................
456Wiring ......................................................................................................
456Start-up ...............................................................................................................
456Setting the parameters .......................................................................
457Diagnostics ........................................................................................................
457Faults and warning messages ............................................................
457LEDs .........................................................................................................
457Technical data ....................................................................................................
458Dimension drawing ...........................................................................................
17 Common mode, d u /d t and sine filters
461Content of this chapter ...........................................................................................
461Common mode filters ..............................................................................................
461When is a common mode filter needed? ......................................................
461Common mode filter types .............................................................................
461
IEC ratings at U
n= 400 V and 480 V, UL (NEC) ratings at
U
n= 480
V................................................................................................................
462du/dt filters ...............................................................................................................
462When is a d u /d t filter needed? .......................................................................
462d u /d t filter types ..............................................................................................
462IEC ratings at U
n= 230 V, UL (NEC) ratings at
U
n= 208/230 V .....
463
IEC ratings at U
n= 400 and 480 V, UL (NEC) ratings at
U
n= 480
V................................................................................................................
464UL (NEC) ratings at U
n= 600 V ...........................................................
464Description, installation and technical data of the FOCH filters ............
465Description, installation and technical data of the NOCH filters ............
465Sine filters ..................................................................................................................
465IEC ratings at U
n= 400 V, UL (NEC) ratings at
U
n= 480 V ........................
466Description, installation and technical data ................................................
18 Table of contents

Further information
Table of contents 19

20