ABB ACS580-01 drives Installation manual

1
This guide is applicable to the global product types. There is a separate guide for the North American product types.
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
• Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and make sure that it is safe to start the
work. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit capacitors
discharge.
• Do not do work on the drive when a rotating permanent magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and output terminals.
• Frames R1…R2, IP21
(UL Type 1): Do not lift the
drive by holding it from the
cover. The cover can come
loose and cause the drive to
fall.
• Frames R5…R9: Do not tilt the
drive. The drive is heavy and
has a high center of gravity. It
can topple accidentally.
• Frames R5…R9: Lift the drive
with a lifting device. Use the
lifting eyes of the drive.
1. Unpack the delivery
Keep the drive in its package until you are ready to install it. After unpacking, protect the drive from dust, debris and
moisture. Make sure that these items are included:
• cable box (frames R1…R2 and R5…R9, IP21 [UL Type 1])
• drive
• mounting template
• control panel
• quick installation and start-up guide
• multilingual residual voltage warning stickers
• hardware and firmware manuals, if ordered
• options in separate packages, if ordered.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. Refer to Capacitor
reforming instructions
(3BFE64059629 [English]).
Documentation in other languages Ecodesign information (EU 2019/1781) About this document
3AXD50000527052 Rev A EN
2021-04-30
© 2021 ABB. All rights reserved.
Original instructions.
—
ABB GENERAL PURPOSE DRIVES
ACS580-01 drives
Quick installation and start-up guide
R1…R2 R5…R9R5…R9

2
3. Select the cables and fuses
• Select the power cables. Obey the local regulations.
•Input power cable: ABB recommends to use symmetrical shielded cable (VFD cable) for the best EMC performance.
•Motor cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance. Symmetrical shielded cable
also reduces bearing currents, wear, and stress on motor insulation.
•Power cable types: In IEC installations, use copper or aluminum cables (if permitted). Aluminum cables can only be
used for input power cabling in 230 V drives with frame size R5…R8. In UL installations, use only copper cables.
•Current rating: max. load current.
•Voltage rating: min. 600 V AC.
•Temperature rating: In IEC installations, select a cable rated for at least 70°C (158°F) maximum permissible
temperature of conductor in continuous use. In UL installations and for drives with option +B056 (IP55, UL Type 12),
select a cable rated for at least 75°C (167°F).
•Size: Refer to Ratings, fuses and typical power cable sizes for the typical cable sizes and to Terminal data for the
power cables
for the maximum cable sizes.
• Select the control cables. Use double-shielded twisted-pair cable for analog signals. Use double-shielded or single-
shielded cable for the digital, relay and I/O signals. Do not run 24 V and 115/230 V signals in the same cable.
• Protect the drive and input power cable with the correct fuses. Refer to Ratings, fuses and typical power cable sizes .
4. Examine the installation site
Examine the site where you will install the drive. Make sure that:
• The installation site is sufficiently ventilated or cooled to remove heat from the drive.
• The ambient conditions meet the requirements. Refer to Ambient conditions .
• The installation surface is as close to vertical as possible and strong enough to support the weight of the drive. For the
weights, refer to
Weights and free space requirements .
• The installation surface, floor and materials near the drive are not flammable.
• There is sufficient free space around the drive for cooling, maintenance, and operation. For the minimum free space
requirements, refer to
Weights and free space requirements .
• There are no sources of strong magnetic fields such as high-current single-core conductors or contactor coils near the
drive. A strong magnetic field can cause interference or inaccuracy in the operation of the drive.
5. Install the drive on the wall
Select fasteners that comply with local requirements applicable to wall surface materials, drive weight and application.
Prepare the installation site
1. Make marks with the help of the mounting template. Remove the mounting template before you install the drive on the
wall.
2. Drill the holes and put anchors or plugs into the holes.
3. Install the screws. Leave a gap between the screw head and mounting surface.
R1 R2 R3 R4 R5 R6 R7 R8 R9
mm in mm in mm in mm in mm in mm in mm in mm in mm in
a98 3.86 98 3.86 160 6.30 160 6.30 612 24.09 571 22.5 623 24.5 701 27.6 718 28.3
b317 12.48 417 16.42 473 18.62 619 24.37 581 22.87 531 20.9 583 23.0 658 25.9 658 25.9
c--------1606.302138.42459.726310.334513.6
d > --------2007.8730011.830011.830011.830011.8
e > --------1003.941556.11556.11556.12007.9
a
b
1 2
c
a
d
e
b
R1…R4 R5…R9
× 4
× 4
× 2
1R1…R2: M5
R3…R5: M6
R6…R9: M8
R1…R9

3
Frames R1…R4: Put the drive on the wall and tighten the screws
Frame R5, IP21 (UL Type 1): Install the cable box
3
R1…R4 R5 R6…R9
3 3
× 2 × 2× 2× 2
× 4
31 2
54
21 3 3×M5

4
Frames R5…R9: Put the drive on the wall and tighten the screws
6. Remove the cover(s)
7. Frames R1…R2 and R6…R9, IP21 (UL Type 1): Install the cable box
R1…R2
21
R5 R6…R9
1
R5
R1…R4, IP21 (UL Type 1)
2
1
3
R1…R9, IP55 (UL Type 12)
1
2
3
2
1
3
R5, IP21 (UL Type 1) R5, IP21 (UL Type 1)
4
5
R6…R9, IP21 (UL Type 1)
2
1
3
123

5
R6…R9
8. Attach a residual voltage warning sticker to the drive in the local language
9. Make sure that the drive is compatible with the grounding system
You can connect all drives to a symmetrically grounded TN-S system (center-grounded wye). If you install the drive to a
different system, you must remove the EMC screw (disconnect the EMC filter) and/or remove the VAR screw (disconnect
the varistor circuit).
10. Measure the insulation of the power cables and the motor
Measure the insulation of the input cable before you connect it to the drive. Obey
the local regulations.
Measure the insulation of the motor cable and motor when the cable is
disconnected from the drive. Measure the insulation resistance between each
phase conductor and the PE conductor. Use a measuring voltage of 1000 V DC. The
insulation resistance of an ABB motor must be more than 100 Mohm (reference
value at 25 °C [77 °F]). For the insulation resistance of other motors, see the
manufacturer’s instructions. Moisture inside the motor casing decreases the
insulation resistance. If you think that there is moisture inside the motor casing, dry
the motor and do the measurement again.
Frame size Symmetrically grounded
TN-S systems (center-
grounded wye)
Corner-grounded delta
and midpoint-grounded
delta systems
IT systems (ungrounded
or high-resistance
grounded)
TT systems 1) 2)
1) A residual current device must be installed in the supply system.
2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.
R1…R3 Do not remove EMC or
VAR screw.
Remove EMC screw. Remove EMC and VAR
screws.
Remove EMC and VAR
screws.
R4…R5 Do not remove EMC or
VAR screw.
Note: The drive is not
evaluated for use on
these systems by IEC
standards.
Remove EMC screws
(2 pieces) and VAR screw.
Remove EMC screws
(2 pieces) and VAR screw.
R6…R9 Do not remove EMC or
VAR screw.
Remove EMC DC screw. Remove EMC screws
(2 pieces) and VAR screw.
Remove EMC screws
(2 pieces) and VAR screw.
1 2 M8x6
U1-PE, V1-PE, W1-PE
U1
V1
W1
PE
M
3~
ohm

6
11. Connect the power cables
Connection diagram (shielded cables)
Connection procedure
1. Frames R5…R9: Remove the shroud(s) on the power cable terminals.
Frames R6…R9: Remove the side plates (a). Remove the shroud (b), then make the necessary holes for the cables. In
frames R8…R9, if you install parallel cables, also make the necessary holes in the lower shroud.
PE
PE
L1 L2 L3 R- R+
UDC+
U1 W1
M
3
T1/U T2/V T3/W
V1
(PE) (PE) L1 L2 L3
PE
ACS580-01 Frames R1…R3 have a built-in brake
chopper. If necessary, you can con-
nect a brake resistor to terminals R-
and UDC+/R+. The brake resistor is
not included in the drive delivery.
In frames R4…R9, you can connect
an external brake chopper to termi-
nals UDC+ and UDC-. The brake
chopper is not included in the drive
delivery.
1. Two protective earth (ground) conductors. Drive safety standard IEC/EN 61800-5-1 requires two PE conductors, if
the cross-sectional area of the PE conductor is less than 10 mm2Cu or 16 mm2Al. For example, you can use the cable
shield in addition to the fourth conductor.
2. Use a separate grounding cable or a cable with a separate PE conductor for the line side, if the conductivity of the
fourth conductor or shield does not meet the requirements for the PE conductor.
3. Use a separate grounding cable for the motor side, if the conductivity of the shield is not sufficient, or if there is no
symmetrically constructed PE conductor in the cable.
4. 360-degree grounding of the cable shield is required for the motor cable and brake resistor cable (if used). It is also
recommended for the input power cable.
5. If necessary, install an external filter (du/dt, common mode, or sine filter). Filters are available from ABB.
1
2
4 4
3
5
R5 R6…R9
11a 1b
R6…R9

7
2. Prepare the power cables:
•Remove the rubber grommets from the cable entry.
•Cut a sufficient hole in the rubber grommet. Slide the grommet onto the cable (a).
•Prepare the ends of the input power cable and motor cable as illustrated in the figure (b).
•Slide the cables through the holes in the cable entry and attach the grommets to the holes.
•If you use aluminum cables, apply grease to the stripped conductors before you connect them to the drive.
3. Connect the power cables. For the tightening torques, refer to
Terminal data for the power cables .
•Connect the phase conductors of the motor cable to terminals T1/U, T2/V and T3/W. Connect the twisted shield of
the cable to the grounding terminal. (a)
•Connect the input power cable to terminals L1, L2 and L3. Connect the twisted shield of the cable and the additional
PE conductor to the grounding terminal. (b)
•Frames R8…R9: If you use only one conductor, ABB recommends that you put it under the upper pressure plate. If
you use parallel power cables, put the first conductor under the lower pressure plate and the second under the upper
pressure plate.
•Frames R8…R9: If you use parallel power cables, install the second grounding shelf for the parallel power cables.
•Tighten the clamps of the power cable grounding shelf onto the stripped part of the cables (c). Torque the clamps to
1.2 N·m (10.6 lbf·in).
•If used, connect the brake resistor or brake chopper cables. In frames R1…R2, you must install the grounding shelf
before you can connect the brake cables (refer to the next step).
•Frames R6…R9: After you connect the power cables, install the shroud on the terminals (d).
PE
2a 2b
MOTOR
T1
U
T2
V
T3
W
INPUT
L1 L2 L3
BRAKE RES
R-R+
UDC+
PE
R1…R4
PE
R5
R6…R9 R6…R9
3a3b
3c
3a3b
3c
3a3b
3c
3d
Note: The illustration above shows frames R1…R2. Frames
R3…R4 are similar.

8
4. Frames R1…R2, R4, R6…R9: Install the grounding shelf. In frames R6…R9, this is the grounding shelf for the control
cables.
5. Frame R5: Install the cable box plate (a) and shroud (b).
6. Attach the cables outside the drive mechanically.
7. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable
shield 360 degrees at the cable entry of the motor terminal box.
R1…R2 R4
R6…R9
4 4
4
R5
5a 5b
7

9
12. Connect the control cables
Make the connections according to the application. Keep the signal wire pairs twisted as near to the terminals as possible
to prevent inductive coupling.
1. Cut a hole into the rubber grommet and slide the grommet onto the cable.
2. Ground the outer shield of the cable 360 degrees under the grounding clamp. Keep the cable unstripped as close to the
terminals of the control unit as possible. Ground also the pair-cable shields and grounding wire at the SCR terminal.
3. Tie all control cables to the provided cable tie mounts.
Default I/O connections (ABB standard macro)
max.
500
ohm
1…10 kohm
X1 Reference voltage and analog inputs and outputs
1 SCR Signal cable shield (screen)
2 AI1 Ext. frequency reference 1: 0 … 10 V
3 AGND Analog input circuit common
4 +10V Reference voltage 10 V DC
5AI2Notconfigured
6 AGND Analog input circuit common
7 AO1 Output frequency: 0 … 20 mA
8 AO2 Output current: 0 … 20 mA
9 AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Forward (0) / Reverse (1)
15 DI3 Constant frequency/speed selection
16 DI4 Constant frequency/speed selection
17 DI5 Ramp set 1 (0) / Ramp set 2 (1)
18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Fault (-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 Embedded fieldbus
29 B+ Embedded Modbus RTU (EIA-485)
30 A-
31 DGND
S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
34 OUT1 Safe torque off (STO). Both circuits must be closed for the drive to
start. The drawing shows the simplified connection of a safety
circuit through safety contacts. If STO is not used, leave the
factory-installed jumpers in place. See also section
Safe torque off
(STO)
.
35 OUT2
36 SGND
37 IN1
38 IN2
Total load capacity of the auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Terminals Wire size Tightening torque
+24V, DGND, DCOM, B+, A-, DGND, Ext. 24V 0.2 … 2.5 mm2(24 … 14 AWG) 0.5 … 0.6 N·m (5 lbf·in)
DI, AI, AO, AGND, RO, OUT, IN, SGND 0.14 … 1.5 mm2(26 … 16 AWG)

10
Control cable installation examples
This section shows examples for routing the control cables in frames R4 and R6…R9. Frames R1…R3 and R5 are similar to
frame R4.
EIA-485 embedded fieldbus connection
You can connect the drive to a serial communication link with a fieldbus adapter module or the embedded fieldbus
interface. The embedded fieldbus interface supports the Modbus RTU protocol.
To configure Modbus RTU communication with the embedded fieldbus:
1. Connect the fieldbus cable and the required I/O signals.
2. If the drive is at the end of the fieldbus, set the termination switch to ON.
3. Power up the drive and set the required parameters. Refer to
Fieldbus communication .
R6…R9R4

11
Overview and connection diagrams for connecting the drive to the fieldbus are shown below.
• Tie shield conductors together at the drive. Do not terminate at SCR.
• Terminate the shield only at terminal “G” (ground) in the automation controller.
• Terminate DGND conductor at terminal “R” (reference) in the automation controller.
13. Install optional modules, if included in the delivery
14. Install the cover(s)
The cover installation procedure is the opposite of the removal procedure. Refer to Remove the cover(s) . In frames R6…R9,
install the side plates shown in Connection procedure before you install the cover.
15. Start up the drive
WARNING! Before you start up the drive, make sure that the installation is completed. Make sure also that it is safe
to start the motor. Disconnect the motor from other machinery, if there is a risk of damage or injury.
Use the control panel to do the start-up procedure. The two commands at the bottom of the display show the functions of
the two softkeys and located below the display. The commands assigned to the softkeys are different
depending on the context. Use the arrow keys , , and to move the cursor or change values depending on the
active view. Key shows a context-sensitive help page.
1. Power up the drive. Make sure that you have the motor name plate data available.
2. The First start assistant guides you through the first start-up.
The assistant begins automatically. Wait until the control panel shows
the language selection screen.
Select the language you want to use and press (OK).
Note: After you select the language, it takes a few minutes for the
control panel to wake up.
3. Select Start set-up and press (Next).
ON
TERM
ON
BIAS
X5
Termination ON1)
Bias ON2)
Drive
ON
TERM
ON
BIAS
X5
Termination OFF
Bias OFF
Drive
Fieldbus controller
Fieldbus
ON
TERM
ON
BIAS
X5
Termination OFF
Bias OFF
Drive
Termination ON1)
1) The devices at both ends
on the fieldbus must have
termination set to ON.
2) One device, preferably at
the end on the fieldbus,
must have bias set to ON.
B+ A - DGND
X5
29 30 31 GR-+ 1
X1
SCR
Automation controller
Drive control
unit
?

12
Fieldbus communication
To configure the embedded fieldbus communication for Modbus RTU, you must set at least these parameters:
4. Select the localization you want to use and press (Next).
5. To complete the first start assistant, select the values and settings
when prompted by the assistant. Continue until the panel shows that
the first start is complete.
When the panel shows that the first start is complete, the drive is ready
for use. Press (Done) to enter the Home view.
6. The Home view shows the values of the selected signals.
7. Make additional adjustments, for example macro, ramps and limits,
starting from the Main menu. Press (Menu) in the Home view to
enter the Main menu.
Select Primary settings and press (Select) (or ).
With the Primary settings menu, you can adjust settings related to the
motor, PID, fieldbus, advanced functions and clock, region and display.
You can also reset logs, parameters, and the control panel Home view.
ABB recommends that you make at least these additional settings:
• Choose a macro or set start, stop and reference values separately
• Ramps
•Limits.
To get more information on the Primary settings menu items, press
to open the help page.
Parameter Setting Description
20.01 Ext1 commands Embedded
fieldbus
Selects fieldbus as the source for the start and stop commands when
EXT1 is selected as the active control location.
22.11 Ext1 speed ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface
as speed reference 1. Use this parameter with the vector motor control
mode.
26.11 Torque ref1 source EFB ref1 Selects a reference received through the embedded fieldbus interface
as torque reference 1. Use this parameter with the vector motor
control mode.
28.11 Ext1 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface
as frequency reference 1. Use this parameter with the frequency motor
control mode.
58.01 Protocol enable Modbus RTU Initializes embedded fieldbus communication.
58.03 Node address 1 (default) Node address. There must be no two nodes with the same node
address online.
?

13
Other parameters related to the fieldbus configuration:
Warnings and faults
Ratings, fuses and typical power cable sizes
58.04 Baud rate 19.2 kbps (default) Defines the communication speed of the link. Use the same setting as
in the master station.
58.05 Parity 8 EVEN 1 (default) Selects the parity and stop bit setting. Use the same setting as in the
master station.
58.14 Communication loss
action
58.17 Transmit delay 58.28 EFB act1 type 58.34 Word order
58.15 Communication loss
mode
58.25 Control profile 58.31 EFB act1 transparent
source
58.101 Data I/O 1
…
58.114 Data I/O 14
58.16 Communication loss
time
58.26 EFB ref1 type 58.33 Addressing mode
Warning Fault Aux. code Description
A2A1 2281 Current calibration Warning: Current calibration is done at the next start.
Fault: Output phase current measurement fault.
A2B1 2310 Overcurrent The output current is more than the internal limit. This can also be caused by
an earth fault or phase loss.
A2B3 2330 Earth leakage A load unbalance that is typically caused by an earth fault in the motor or the
motor cable.
A2B4 2340 Short circuit There is a short-circuit in the motor or the motor cable.
- 3130 Input phase loss The intermediate DC circuit voltage oscillates due to missing input power
line phase.
- 3181 Wiring or earth fault Incorrect input and motor cable connection.
A3A1 3210 DC link overvoltage Intermediate DC circuit voltage is too high.
A3A2 3220 DC link undervoltage Intermediate DC circuit voltage is too low.
- 3381 Output phase loss All three phases are not connected to the motor.
- 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB.
A5A0 5091 Safe torque off The Safe torque off (STO) function is active.
A7CE 6681 EFB comm loss Break in embedded fieldbus communication.
A7C1 7510 FBA A communication Communication lost between drive (or PLC) and fieldbus adapter.
A7AB - Extension I/O
configuration failure
The installed C-type module is not the same as configured, or there is an
error in the communication between the drive and module.
AFF6 - Identification run The motor ID run occurs at the next start.
- FA81 Safe torque off 1 The Safe torque off circuit 1 is broken.
- FA82 Safe torque off 2 The Safe torque off circuit 2 is broken.
ACS580
-01-…
Nominal ratings Fuses Typical power cable
sizes, Cu
Frame
size
Input
current
Output
current
Motor
power 1)
gG fuse (IEC
60269)
uR/aR fuse
(DIN 43620)
UL class
T2) 3) 4)
I
1
I
1
(480 V)
I
N
I
N
(480 V)
P
NABB type Bussmann type
AAkWhp mm
2AWG
U
N= 3-phase 230 V
04A7-2 4.7 - 4.7 - 0.75 1.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 18 R1
06A7-2 6.7 - 6.7 - 1.1 1.5 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 16 R1
07A6-2 7.6 - 7.6 - 1.5 2.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 16 R1
12A0-2 12.0 - 12.0 - 3.0 3.0 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 14 R1
018A-2 16.9 - 16.9 - 4.0 5.0 OFAF000H25 170M1563 JJS-30 3×2.5 + 2.5 10 R1
025A-2 24.5 - 24.5 - 5.5 7.5 OFAF000H40 170M1565 JJS-40 3×4.0 + 4.0 8 R2
032A-2 31.2 - 31.2 - 7.5 10.0 OFAF000H40 170M1565 JJS-40 3×6.0 + 6.0 8 R2
047A-2 46.7 - 46.7 - 11.0 15.0 OFAF000H63 170M1566 JJS-80 3×10 + 10 6 R3
060A-2 60 - 60 - 15 20 OFAF000H63 170M1566 JJS-80 3×10 + 10 4 R3
089A-2 89 - 89 - 22 30 OFAF00H125 170M3815 JJS-150 3×35 + 16 2 R5
115A-2 115 - 115 - 30 40 OFAF00H125 170M3815 JJS-150 3×50 + 25 1/0 R5
144A-2 144 - 144 - 37 50 OFAF0H200 170M3817 JJS-200 3×70 + 35 3/0 R6
171A-2 171 - 171 - 45 60 OFAF0H250 170M5809 JJS-250 3×95 + 50 4/0 R7
213A-2 213 - 213 - 55 75 OFAF1H315 170M5810 JJS-300 3×120 + 70 300 MCM R7
276A-2 276 - 276 - 75 100 OFAF2H400 170M6810 JJS-400 2×(3×70 + 35) 2×2/0 R8
U
N=3-phase 400 V or 480 V
02A7-4 2.6 2.1 2.6 2.1 0.75 1.0 OFAF000H4 170M1561 JJS-15 3×1.5 + 1.5 16 R1
03A4-4 3.3 3.0 3.3 3.0 1.1 1.5 OFAF000H6 170M1561 JJS-15 3×1.5 + 1.5 16 R1
04A1-4 4.0 3.4 4.0 3.4 1.5 2.0 OFAF000H6 170M1561 JJS-15 3×1.5 + 1.5 16 R1
05A7-4 5.6 4.8 5.6 4.8 2.2 3.0 OFAF000H10 170M1561 JJS-15 3×1.5 + 1.5 16 R1
07A3-4 7.2 6.0 7.2 6.0 3.0 3.0 OFAF000H10 170M1561 JJS-15 3×1.5 + 1.5 16 R1
09A5-4 9.4 7.6 9.4 7.6 4.0 5.0 OFAF000H16 170M1561 JJS-15 3×2.5 + 2.5 14 R1
12A7-4 12.6 11.0 12.6 11.0 5.5 7.5 OFAF000H16 170M1561 JJS-15 3×2.5 + 2.5 14 R1
018A-4 17.0 14.0 17.0 14.0 7.5 10.0 OFAF000H25 170M1563 JJS-30 3×2.5 + 2.5 14 R2
026A-4 25.0 21.0 25.0 21.0 11.0 15.0 OFAF000H32 170M1563 JJS-30 3×6 + 6 10 R2
033A-4 32.0 27.0 32.0 27.0 15.0 20.0 OFAF000H40 170M1565 JJS-40 3×10 + 10 8 R3
Parameter Setting Description

14
Terminal data for the power cables
Notes:
• The minimum specified wire size does not necessarily have sufficient current carrying capacity at maximum load.
• The terminals do not accept a conductor that is one size larger than the maximum specified wire size.
• The maximum number of conductors per terminal is 1.
Weights and free space requirements
This table shows the requirements for the ambient conditions when the drive is in operation (installed for stationary use).
039A-4 38.0 34.0 38.0 34.0 18.5 25.0 OFAF000H50 170M1565 JJS-60 3×10 + 10 8 R3
046A-4 45.0 40.0 45.0 40.0 22.0 30.0 OFAF000H63 170M1566 JJS-60 3×10 + 10 8 R3
062A-4 62 52 62 52 30 40 OFAF000H80 170M1567 JJS-80 3×25 + 16 4 R4
073A-4 73 65 73 65 37 50 OFAF000H100 170M1568 JJS-100 3×35 + 16 2 R4
088A-4 88 77 88 77 45 60 OFAF000H100 170M1569 JJS-110 3×50 + 25 1/0 R5
106A-4 106 96 106 96 55 75 OFAF00H125 170M3817 JJS-150 3×70 + 35 2/0 R5
145A-4 145 124 145 124 75 100 OFAF00H160 170M3817 JJS-200 3×95 + 50 3/0 R6
169A-4 169 156 169 156 90 125 OFAF0H250 170M5809 JJS-225 3×120 + 70 250 MCM R7
206A-4 206 180 206 180 110 150 OFAF1H315 170M5810 JJS-300 3×150 + 70 300 MCM R7
246A-4 246 240 246 240 132 200 OFAF1H355 170M5812 JJS-350 2×(3×70+35) 2×2/0 R8
293A-4 293 260 293 260 160 250 OFAF2H425 170M6812D JJS-400 2×(3×95+50) 2×3/0 R8
363A-4 363 361 363 361 200 300 OFAF2H500 170M6814D JJS-500 2×(3×120+70) 2×250
MCM
R9
430A-4 430 414 430 414 250 350 OFAF3H630 170M8554D JJS-600 2×(3×150+70) 2×300
MCM
R9
1) Typical motor power with no overload capacity (nominal use). The kilowatt ratings apply to most IEC 4-pole motors. The
horsepower ratings apply to most NEMA 4-pole motors.
2) The recommended branch protection fuses must be used to maintain the IEC/EN/UL 61800-5-1 listing.
3) The drive is suitable for use on a circuit capable of delivering not more than 100000 symmetrical amperes (rms) at 480 V
maximum when protected by the fuses given in this table.
4) Refer to
Alternate Fuses, MMPs and Circuit Breakers for ABB Drives (3AXD50000645015 [English]) for additional UL
fuses and circuit breakers that can be used as branch circuit protection.
Frame
size
T1/U, T2/V, T3/W, L1, L2, L3, R-, R+/UDC+ PE
Min. wire size (solid/
stranded)
Max. wire size (solid/
stranded)
Tightening torque Max. wire size (solid/
stranded)
Tightening torque
mm2AWG mm2AWG N·m lbf·ft mm2AWG N·m lbf·ft
R1 0.2/0.2 24 6/4 10 1.0 0.7 16/16 6 1.5 1.1
R2 0.5/0.5 20 16/16 6 1.5 1.1 16/16 6 1.5 1.1
R3 0.5/0.5 20 35/35 2 3.5 2.6 35/35 2 1.5 1.1
R4 0.5/0.5 20 50 1 4.0 3.0 35/35 2 1.5 1.1
R5 6 10 70 2/0 5.6 4.1 -
R6 25 4 150 300 MCM 30 22.1 180 1)
1) Applicable only to 230 V drives. In 400/480 V drives, cable clamp is used for grounding.
350 MCM 1) 9.8 1) 7.2 1)
R7 95 3/0 240 500 MCM 40 29.5 180 1) 350 MCM 1) 9.8 1) 7.2 1)
R8 2×50 2×1/0 2×150 2×300 MCM 40 29.5 2×180 1) 2×300 MCM1) 9.8 1) 7.2 1)
R9 2×95 2×3/0 2×240 2×500 MCM 70 51.6 -
Frame
size
Weights Free space requirements for vertical installation
Stand alone Side by side 1)
1) Without free space on the sides.
IP21 (UL
Type 1)
IP55 (UL
Type 12)
IP21 (UL Type 1) IP55 (UL Type 12) All types All types
Above Below 2)
2) Measured from the drive frame, not from the cable box.
Above Below2) Sides Above Below2)
kg lb kg lb mm in mm in mm in mm in mm in mm in mm in
R1 4.6 10.1 4.8 10.6 150 5.9 86 3.4 137 5.4 116 4.6 150 5.9 200 7.9 200 7.9
R2 6.6 14.6 6.8 15.0 150 5.9 86 3.4 137 5.4 116 4.6 150 5.9 200 7.9 200 7.9
R3 11.8 26.0 13.0 28.7 200 7.9 53 2.1 200 7.9 53 2.0 150 5.9 200 7.9 200 7.9
R4 19.0 41.9 20.0 44.1 53 2.1 200 7.9 53 2.0 200 7.9 150 5.9 200 7.9 200 7.9
R5 28.3 62.4 29.0 64.0 100 4.0 200 7.9 100 4.0 200 7.9 150 5.9 200 7.9 200 7.9
R6 42.4 93.5 43.0 94.8 155 6.1 300 11.8 155 6.1 300 11.8 150 5.9 200 7.9 300 11.8
R7 54 119.1 56 123.5 155 6.1 300 11.8 155 6.1 300 11.8 150 5.9 200 7.9 300 11.8
R8 69 152.2 77 169.8 155 6.1 300 11.8 155 6.1 300 11.8 150 5.9 200 7.9 300 11.8
R9 97 213.9 103 227.1 200 7.9 300 11.8 200 7.9 300 11.8 150 5.9 200 7.9 300 11.8

15
Ambient conditions
Safe torque off (STO)
The drive has a Safe torque off function (STO) in accordance with IEC/EN 61800-5-2. It can be used, for example, as the final
actuator device of safety circuits that stop the drive in case of danger (such as an emergency stop circuit).
When activated, the STO function disables the control voltage of the power semiconductors of the drive output stage, thus
preventing the drive from generating the torque required to rotate the motor. The control program generates an indication
as defined by parameter
31.22 . If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the
activation switch deactivates the STO. Any faults generated must be reset before restarting.
The STO function has a redundant architecture, that is, both channels must be used in the safety function implementation.
The safety data given is calculated for redundant use, and does not apply if both channels are not used.
WARNING! The STO function does not disconnect the voltage from the main and auxiliary circuits of the drive.
Notes:
•If stopping by coasting is not acceptable, stop the drive and machinery using the appropriate stop mode before
activating the STO.
•The STO function overrides all other functions of the drive.
Wiring
The safety contacts must open/close within 200 ms of each other.
Double-shielded twisted-pair cable is recommended for the connection. The maximum length of the cabling between the
switch and the drive control unit is 300 m (1000 ft). Ground the shield of the cable at the control unit only.
Validation
To ensure the safe operation of a safety function, a validation test is required. The test must be carried out by a competent
person with adequate expertise and knowledge of the safety function. The test procedures and report must be
documented and signed by this person. Validation instructions of the STO function can be found in the drive hardware
manual.
Technical data
•Minimum voltage at IN1 and IN2 to be interpreted as “1”: 13 V DC
•STO reaction time (shortest detectable break): 1 ms
•STO response time: 2 ms (typical), 5 ms (maximum)
•Fault detection time: Channels in different states for longer than 200 ms
•Fault reaction time: Fault detection time + 10 ms
•STO fault indication (parameter 31.22 ) delay: < 500 ms
•STO warning indication (parameter 31.22 ) delay: < 1000 ms
•Safety integrity level (EN 62061): SIL 3
•Performance level (EN ISO 13849-1): PL e
The drive STO is a type A safety component as defined in IEC 61508-2.
For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual.
Markings
The applicable markings are shown on the type designation label of the drive.
Installation altitude 0 … 4000 m (0 … 13123 ft) above sea level. The output current must be derated at
altitudes above 1000 m (3281 ft). The derating is 1% for each 100 m (328 ft) above
1000 m (3281 ft).
Above 2000 m (6562 ft), these grounding systems are permitted: TN-S (center-
grounded wye), TT, and IT (ungrounded or high-resistance symmetrically grounded).
For the installation requirements for corner-grounded systems at this altitude, contact
your local ABB representative.
Surrounding air temperature -15 … +50 °C (5 … 122 °F). No frost permitted. The rated output current must be
derated by 1% for each 1 °C (1.8 °F) above 40 °C (104 °F).
Relative humidity 5 … 95%. No condensation permitted. Maximum permitted relative humidity is 60% in
the presence of corrosive gases.
Contamination levels
(IEC 60721-3-3: 2002)
Chemical gases: Class 3C2.
Solid particles: Class 3S2. No conductive dust permitted.
Vibration (IEC 60068-2) Max. 1 mm (5 … 13.2 Hz), max. 7 m/s2(13.2 … 100 Hz) sinusoidal
Shock/Drop (ISTA) Not permitted
CE UL RCM EAC KC EIP green WEEE TÜV Nord

16
Related documents
Declarations of Conformity
Document Code (English)
ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual 3AXD50000044794
ACS580 standard control program firmware manual 3AXD50000016097
ACx-AP-x assistant control panels user’s manual 3AUA0000085685
Drive composer PC tool user's manual 3AUA0000094606

EU Declaration of Conformity
Machinery Directive 2006/42/EC
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
x
xxxxxxxxxxxxxxxxxxxxxxxxxxx
We
Manufacturer:
Address:
Phone:
Frequency converter
with regard to the safety functions
The following harmonized standards have been applied:
EN 61800-5-2:2007
EN 62061:2005
+ AC:2010 + A1:2013 + A2:2015
EN ISO 13849-1:2015
EN ISO 13849-2:2012
EN 60204-1:2018
The following other standards have been applied:
IEC 61508:2010, parts 1-2
IEC 61800-5-2:2016
Helsinki, March 30, 2021
Signed for and on behalf of:
Tuomo Tarula
Local Division Manager, ABB Oy
Document number 3AXD10000302783
Name and address: Jussi Vesti, Hiomotie 13, 00380 Helsinki, Finland.
Harri Mustonen
Product Unit Manager, ABB Oy
Functional safety of electrical / electronic / programmable electronic safety-
related systems
Adjustable speed electrical power drive systems – Part 5-2: Safety
requirements - Functional
The product(s) referred in this Declaration of conformity fulfil(s) the relevant provisions of other European Union Directives which are
notified in Single EU Declaration of conformity 3AXD10000497690.
Person authorized to compile the technical file:
Hiomotie 13, 00380 Helsinki, Finland.
[phone]
declare under our sole responsibility that the following product:
ACS580-01
- Safe Torque Off
- Safe stop 1 (SS1-t, with FSPS-21 PROFIsafe module, +Q986)
is in conformity with all the relevant safety component requirements of EU Machinery Directive 2006/42/EC, when the listed safety function
is used for safety component functionality.
Adjustable speed electrical power drive systems – Part 5-2: Safety
requirements - Functional
Safety of machinery – Functional safety of safety-related electrical, electronic
and programmable electronic control systems
Safety of machinery – Safety-related parts of control systems. Part 1: General
requirements
Safety of machinery – Safety-related parts of the control systems. Part 2:
Validation
Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
ABB Oy

Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx
We
Manufacturer:
Address:
Phone:
Frequency converter
with regard to the safety functions
The following harmonized standards have been applied:
EN 61800-5-2:2007
EN 62061:2005
+ AC:2010 + A1:2013 + A2:2015
EN ISO 13849-1:2015
EN ISO 13849-2:2012
EN 60204-1:2018
The following other standards have been applied:
IEC 61508:2010, parts 1-2
IEC 61800-5-2:2016
Helsinki, March 30, 2021
Signed for and on behalf of:
Tuomo Tarula
Local Division Manager, ABB Oy
Document number 3AXD10001329534
Product Unit Manager, ABB Oy
Person authorized to compile the technical file:
Name and address: Jussi Vesti, Hiomotie 13, 00380 Helsinki, Finland.
Harri Mustonen
The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in
a single declaration of conformity 3AXD10001325742.
Functional safety of electrical / electronic / programmable electronic safety-
related systems
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
Safety of machinery – Safety-related parts of control systems. Part 1: General
requirements
Safety of machinery – Safety-related parts of the control systems. Part 2:
Validation
Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
is in conformity with all the relevant safety component requirements of the Supply of Machinery (Safety) Regulations 2008, when the listed safety
function is used for safety component functionality.
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
Safety of machinery – Functional safety of safety-related electrical, electronic and
programmable electronic control systems
declare under our sole responsibility that the following product:
ACS580-01
- Safe Torque Off
- Safe stop 1 (SS1-t, with FSPS-21 PROFIsafe module, +Q986)
ABB Oy
Hiomotie 13, 00380 Helsinki, Finland.
[phone]