ABB ACS880-11 User manual

—
ABB DRIVES
ACS880-11…, ACS880-31…, ACH580-31…
and ACQ580-31…+C135 drives with flange
mounting kit
Supplement

ACS880-11…, ACS880-31…,
ACH580-31… and
ACQ580-31…+C135 drives with
flange mounting kit
Supplement
3. Mechanical installation
3AXD50000349838 Rev B
EN
Original instructions
EFFECTIVE: 2022-03-16
Table of contents

Table of contents
1 Introduction to the supplement
7Contents of this chapter ......................................................................................
7Applicability .........................................................................................................
7Target audience ..................................................................................................
7Purpose of the supplement .................................................................................
8Related documents .............................................................................................
2 Hardware description
11Contents of this chapter ......................................................................................
11Product overview ................................................................................................
11Layout and mounting position .............................................................................
12Example: tilted position, frame R3 ...............................................................
13Example: upright position, frames R6 and R8 .............................................
13Degree of protection ...........................................................................................
16Special requirements ...................................................................................
16Ordering codes ...................................................................................................
3 Mechanical installation
17Contents of this chapter ......................................................................................
17Safety instructions ...............................................................................................
18Examining the installation site ............................................................................
18Additional requirements for cabinet installations ................................................
19Required tools .....................................................................................................
19Moving the drive ..................................................................................................
19Unpacking and examining the delivery ...............................................................
19Transport package contents .........................................................................
20Frame R3 ..........................................................................................
21Frames R6 and R8 ...........................................................................
21Flange mounting kit package contents ........................................................
22Frame R3 ..........................................................................................
23Frames R6 and R8 ...........................................................................
24Mounting template ............................................................................
25Installing the drive ...............................................................................................
25Free space requirements .............................................................................
26Installing drives above one another .............................................................
27Installation procedure ..........................................................................................
27Frame R3 .....................................................................................................
27Installing the gasket (IP21 [UL Type 1]) ............................................
Table of contents 5

27Installing the auxiliary fan (IP21 [UL Type 1]) ...................................
29Installing the flange ...........................................................................
34Frames R6 and R8 .......................................................................................
34Installation procedure .......................................................................
4 Dimension drawings
41Contents of this chapter ......................................................................................
42Frame R3, IP21 (UL Type 1) ...............................................................................
43Attaching points and opening dimensions, frame R3, ..................................
44Frame R6, IP 21 (UL Type 1) ..............................................................................
45Hood .............................................................................................................
46Attaching points and opening dimensions, frame R6 ...................................
47Frame R8, IP21 (UL Type 1) ...............................................................................
48Hood .............................................................................................................
49Attaching points and opening dimensions, frame R8 ...................................
Further information
6 Table of contents

1
Introduction to the supplement
Contents of this chapter
This chapter describes the supplement.
Applicability
This supplement applies to the following drives with flange mounting kits:
• ACS880-11 and ACS880-31
• ACH580-31 and ACQ580-31.
Target audience
This supplement is intended for people who plan the installation and install the drive
with the flange mounting kit. Read the supplement before you work on the drive. You
are expected to know the fundamentals of electricity, wiring, electrical components and
electrical schematic symbols.
The supplement is written for readers worldwide. Both SI and imperial units are shown.
Purpose of the supplement
This supplement tells you how to install the drive mechanically onto an opening in a
mounting plate with the flange mounting kit.
Introduction to the supplement 7

Related documents
CodeDrive hardware manuals and guides
3AXD50000349838ACS880-11…, ACS880-31…, ACH580-31… and ACQ580-31…+C135
drives with flange mounting kit supplement
3AXD50000181506ACS880-11…+C135, ACS880-31…+C135, ACH580-31…+C135 and
ACQ580-31…+C135 frame R3 flange mounting kit quick installation guide
3AXD50000133611ACS880-11…+C135, ACS880-31…+C135, ACH580-31…+C135 and
ACQ580-31…+C135 frames R6 and R8 flange mounting kit quick install-
ation guide
3AXD50000045932ACS880-11 drives hardware manual
3AXD50000803026ACS880-11 drives quick installation and start-up guide
3AXD50000045933ACS880-31 drives hardware manual
3AXD50000803033ACS880-31 drives quick installation and start-up guide
3AXD50000037066ACH580-31 drives hardware manual
3AXD50000803040ACH580-31 drives quick installation and start-up guide
3AXD50000045935ACQ580-31 drives hardware manual
3AXD50000803057ACQ580-31 drives quick installation and start-up guide
You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents.
The code below opens an online listing of the manuals applicable to this product.
ACS880-31 manualsACS880-11 manuals
8 Introduction to the supplement

ACQ580-31 manualsACH580-31 manuals
Introduction to the supplement 9

10

2
Hardware description
Contents of this chapter
This chapter describes the flange mounting kit.
Product overview
The flange mounting kit contains brackets for attaching the drive onto a mounting plate.
The heatsink of the drive can be located in the cooling air channel, and the front part of
the drive on the other side of the mounting plate.
Layout and mounting position
The flange-mounted drive is installed in a tilted or an upright position depending on the
drive type.
Hardware description 11

￭Example: tilted position, frame R3









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Side flange bracket4Mounting plate1
Bottom flange bracket5Top flange bracket2
Drive heatsink in the cooling air channel6Lifting hole3
12 Hardware description

￭Example: upright position, frames R6 and R8


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




Hood (in the cooling air channel;
required for UL Type 12)
1
Top flange bracket2
Mounting plate3
Lifting hole4
Drive heatsink in the cooling air
channel
5
Side flange bracket6
Drive front side7
Bottom flange bracket8
Degree of protection
Degree of protection in flange mountingDegree of protection of the drive
BackFront
P55 (UL Type 12)IP20 (UL Open Type)IP21 (UL Type 1) without cover
P55 (UL Type 12)IP21 (UL Type 1)IP21 (UL Type 1)
P55 (UL Type 12)P55 (UL Type 12)P55 (UL Type 12)
Hardware description 13

Front views of ACS880-11 and ACS80-31 frame R6 are shown below.
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14 Hardware description

Front view of ACH580-31 frame R6 is shown below.
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Hardware description 15

Front view of ACQ580-31 frame R6 is shown below
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8/7\SH
￭Special requirements
For frame sizes R6 and R8, you must install
• gasket into the drive
• hood in UL Type 12 installations.
For frame size R3, you must install
• gasket into the drive
• auxiliary fan for UL Type 1 installations.
Ordering codes
The flange mounting kit is a plus code option (+C135) or can be ordered separately with
these ordering codes.
OrderingFrame size
3AXD50000685974R3
3AXD50000179633R6
3AXD50000164318R8
16 Hardware description

3
Mechanical installation
Contents of this chapter
This chapter generally describes how to mechanically install the drive with the flange
mounting kit.
Safety instructions
Obey the general safety instructions in the hardware manual and the task-specific
instructions in this supplement.
Wear protective gloves and long sleeves. Some parts have sharp edges.
Mechanical installation 17

WARNING!
For frame sizes R6 and R8: Use the lifting eyes of the drive when you lift the drive.
Do not tilt the drive. The drive is heavy and its center of gravity is high. An
overturning drive can cause physical injury.
Examining the installation site
Make sure that the installation site complies with these requirements:
• The installation site has sufficient ventilation to prevent overheating of the drive.
See section Losses, cooling data and noise in the hardware manual for the required
air flow in the cooling air channel and in the front part of the drive.
•The operation conditions of the drive agree with the specifications in section Ambient
conditions in the hardware manual.
• The mounting plate is vertical, not flammable and strong enough to hold the weight
of the drive module.
• The material below the installation is not flammable.
• There is enough free space above and below the drive for cooling air flow, service
and maintenance. There is enough free space in front of the drive for operation,
service and maintenance. See section Free space requirements (page 25) and
section Dimensions, weights and free space requirements in the hardware manual.
Additional requirements for cabinet installations
Make sure that the cooling air gratings of the drive will not be covered. Make sure that
the required cooling air flow is achieved. In a totally closed cabinet with no forced
ventilation, a fan for circulating the air inside the cabinet may be needed.
18 Mechanical installation
4

Required tools
To install the drive mechanically, you need the following tools:
• drill with suitable bits
• screwdriver set (Torx, flat and/or Phillips, as appropriate)
• socket set (metric)
• tape measure, if you will not be using the provided mounting template.
Moving the drive
Move the drive in its transport package to the installation site. Use a pallet truck when
you move a heavy drive package.
Unpacking and examining the delivery
￭Transport package contents
The flange mounting kit package is tied with straps onto the drive package (frame R3),
packed under the cardboard cover (frames R6 and R8), or sent separately. Make sure
that all items are present and there are no signs of damage. Read the data on the type
designation label of the drive to make sure that the drive is of the correct type.
Mechanical installation 19

Frame R3
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








DescriptionItemDescriptionItem
Cardboard sleeve5Mounting template1
Package cushion6PET straps2
Foam cushion7Printed quick guides and manuals,
multilingual residual voltage warning
sticker
3
Drive with factory installed options8Cardboard tray4
To unpack:
• Cut the straps (2).
• Remove the tray (4) and sleeve (5).
• Remove the cover protecting film.
• Lift the drive (8).
20 Mechanical installation
4