ABB Emax2 User manual

Lifting Devices - Emax2 Retrofill Circuit Breakers 600A-5000A
For AK/AKR/WP Emax2 Retrofill Breakers in AKD5/6/8/10 Switchgear
Lifting Instructions Manual - AK/AKR/WP Retrofill Breakers

Contents
2 Lifting Devices - Emax2 Retrofill Circuit Breakers 600A-5000A ©2020
2TSA451029P0000 Rev-B
1. General Precautions 3
2. Service and Support 3
3. Acronyms 3
3. Table 1 - Retrofill Breakers 4
4. Table 2 - Lifting Devices 5
5. Lifting Instructions - AKD5 Emax2 600A Retrofill Breaker 6
6. Lifting Instructions - AKD5 Emax2 1600A Retrofill Breaker 7
7. Lifting Instructions - AKD5 Emax2 2000A Retrofill Breaker 8
8. Lifting Instructions - AKD5 Emax2 3000A-4000A Retrofill Breakers 9
9. Lifting Instructions - AKD6/8/10 Emax2 600A - 2000A Retrofill Breakers 10
10. Lifting Instructions - AKD6 Emax2 (3200A-4000A) Retrofill Breakers 11
11. Lifting Instructions - AKD8/10 Emax2 (3200A - 5000A) Retrofill Breakers 12

General Precautions
1. Do not place hands or fingers on the lifting hooks or lifting bars
once the Kit is lifted.
2. Do not manipulate or guide the Kit by holding anywhere on the lifting
hooks or spreader bars.
3. Strictly use the handle or grips provided on each Kits for guidance
while the breaker is loaded inside the switch gear.
4. Watchout for the pinch points while engaging the lifting hooks.
3 ©2020 Lifting Devices - Emax2 Retrofill Circuit Breakers 600A-5000A
2TSA451029P0000 Rev-B
Service and Support
Service and support are available from ABB Inc USA.
Email: [e-mail]
Phone: [phone]
Acronyms
CiC : Cradle in Cradle
DR : Direct Replacement
OEM : Original Equipment Manufacturer
RF : Retrofill
WP : WavePro
BTM : Bottom
VER : Vertical
HOR : Horizontal

AKD10 OEM BTM VER WPS-08/WPH 08 Emax2.2 DR (800A)
AKD10 BTM VER WPX-08/WPS 16/WPH 16 Emax2.2 DR (800A/1600A)
AKD10 OEM BTM VER WPX-08/WPS 16/WPH 16 Emax2.2 DR (800A/1600A)
DESCRIPTION
AKD5 AK50 (1600A)Emax2.2 CiC 2TSE431931R1000
AKD5 Emax2.2 DR 2000AAKT50 ( ) 2TSE431929R1000
AKD5 Emax4.2 CiC AK75 (3000A)
AKD5 Emax6.2 CiC AK100 (4000A)
2TSE431931R1000
2TSE431932R1000
AKD6 Emax2.2 DR AKR30 800A ( )
AKD6 OEM Emax2.2 DR AKR30 800A ( )
AKD6 Emax2.2 DR AKR50 1600A ( )
AKD6 OEM Emax2.2 DR AKR50 1600A ( )
AKD6 Emax2.2 DR AKRT50 2000A ( )
AKD6 OEM Emax2.2 DR AKRT50 2000A ( )
AKD8 BTM VER AKR-30/30HEmax2.2 DR (800A)
AKD8 BTM HOR AKR-30L/50/50HEmax2.2 DR (800A/1600A)
AKD8 BTM HOR AKR-30/30HEmax2.2 DR (800A)
AKD8 BTM VER AKR-30L/50/50HEmax2.2 DR (800A/1600A)
AKD8 BTM VER AKRT-50HEmax2.2 DR (2000A)
AKD8 BTM HOR AKRT-50HEmax2.2 DR (2000A)
AKD10 BTM VER WPS-08/WPH 08 Emax2.2 DR (800A)
LIFTING DEVICE
AKD10 WPS-20 Emax2.2 DR (2000A)
AKD10 OEM WPS-20 Emax2.2 DR (2000A)
ILLUSTRATION
TABLE 1 -
Retrofill Breakers
©2020 B 6 Lifting Devices - Emax2 Retrofill Circuit reakers 00A-5000A 4
2TSA451029P0000 Rev-B
AKD6 Emax4.2 DR AKR75 3200A ( )
AKD6 Emax4.2 DR AKR100 4000A ( )
AKD6 Emax4.2 DR AKR100 00A (36 )

LIFTING DEVICE
TABLE 2 - Lifting Devices
TYPE
DESCRIPTION
LiftingBar AKD5-10/OEM, RF kits upto 2000A (AK50)
LiftingBar AKD5/8/10 OEM, 3000A-4000A, AK50, (AK100)
LiftingBar AKD 8/10 AKR-125 WP 5000A5/ AK100, ,
PART DESCRIPTION
ILLUSTRATION ITEM NO. QUANTITY
SPREADER BAR
LIFTING HOOK
STEEL PLAIN WASHER
A - 0.281”, B - 0.75”,
C - 0.063”
STEEL DRIVE RIVET
A -7/16”, B - 1/4”,
C - 1/2”
HOIST LABEL
1
2
4
2
1
B
A
C
1
2
3
4
5
5 ©2020 Lifting evices - Emax2 Retrofill Circuit reakers 00A-5000A D B 6
2TSA451029P0000 Rev-B
Lifting Devices can be ordered through customer support by choosing the appropriate
part numbers provided in Column 1 from Table 2.
Note:

Lifting Instructions - AKD5 Emax2 600A Retrofill Breaker
A
Retrofi ll
Breaker
Fig. 1A
1. For A se KD5 AK25 Emax1.2 Retrofill Breaker, u
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill .Breaker
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 1C.
. the steady6 While lifting hold and Retrofill Breaker
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered and
the of AKD6 switchgearlined up easily with rail slots .
. Once the is resting in the rail lots, 7 Retrofill Breaker s
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
Fig. 1A
*
* Refer Table 2
Fig. 1B
Fig. 1C
Lifting evices - Emax2 Retrofill ircuit reakers 600A-5000A ©2020 D C B 6
2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 1600A Retrofill Breaker
Retrofill
Breaker
Fig. 2A
B
Fig. 2B
Fig. 2C
1. For A se KD5 AK50 Emax2.2 Retrofill Breaker, u
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 2C.
. the steady6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 s Retrofill Breaker
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
©2020 Lifting evices - Emax2 Retrofill Circuit reakers 00A-5000A 7D B 6
2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 2000A Retrofill Breaker
A
Retrofill
Breaker
Fig. 3A Fig. 3B
Fig. 3C
1. For A se KD5 AKT50 Emax2.2 Retrofill Breaker, u
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 3C.
. the steady 6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 ofill Breaker sRetr
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
Lifting evices - Emax2 Retrofill ircuit reakers 00A-5000A ©2020 D C B 6 8
2TSA451029P0000 Rev-B

Lifting Instructions - AKD5 Emax2 3000A-4000A Retrofill Breakers
Fig. 4A
B
Retrofill
Breaker
Fig. 4B
Fig. 4C
1. For A se KD5 AK75/100 Emax2.2 Retrofill Breaker, u
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 4C.
. the steady 6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 Retrofill Breaker s
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
9 ©2020 Lifting evices - Emax2 Retrofill ircuit reakers 00A-5000A D C B 6
2TSA451029P0000 Rev-B

Lifting Instructions - AKD6/8/10 Emax2 600A - 2000A Retrofill Breakers
A
Retrofill
Breaker
Fig. 5A Fig. 5B
Fig. 5C
1. For A se KD6, 8 & 10 small frames Emax2.2 Retrofill ker, uBrea
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 5C.
. the steady 6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 Retrofill Breaker s
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
©2020 D C B 6 Lifting evices - Emax2 Retrofill ircuit reakers 00A-5000A 10
2TSA451029P0000 Rev-B

Lifting Instructions - AKD6 Emax2 (3200A-4000A) Retrofill Breakers
B
Retrofill
Breaker
Fig. 6A Fig. 6B
Fig. 6C
1. For A se KD6 AKR75/100 Emax4.2 Retrofill , uBreaker
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 6C.
. the steady 6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 Retrofill Breaker s
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
©2020 Lifting evices - Emax2 Retrofill ircuit reakers 00A-5000A D C B 611
2TSA451029P0000 Rev-B

Lifting Instructions - AKD8/10 Emax2 (3200A - 5000A) Retrofill Breakers
Retrofill
Breaker
Fig. 7A
C
Fig. 7B
Fig. 7C
1. For A se KD8 & 10 large frames Retrofill Breaker, u
lifting device A as shown in Table 2 along with a
for ing.suitable hoist lift
2. Make sure the lifting device is secured and locked
with the hoist.
3. Lifting hooks (Item no.2, Table 2) can open in/out
within an angle of 7 in the vertical plane
± ° .
4. Lifting hooks can be engaged on the spreader bar
(Item no.1, Table 2) using any one of the two slots as per
the location of the hooking points in the Retrofill Breaker.
. Make sure that the 5 hooks are engaged in the slots
provided as shown in fig. 7C.
. the steady 6 While lifting hold Retrofill Breaker and
c it ontinue to guide , while checking both sides and
both underneath, so that sets of pins can be lowered
the of AKD6 switchgearand lined up easily with rail slots .
. Once the is resting in the rail lots, 7 Retrofill Breaker s
lifting hooks and munhook the ove the hoisting apparatus
out of the way.
Lifting Instructions
* Refer Table 2
*
Lifting evices - Emax2 Retrofill Circuit reakers 00A-5000A ©2020 d B 6 12
2TSA451029P0000 Rev-B

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City: Senatobia, Zip: 38668
U in ted States (US)
You can find the address of your local
sales organisation on the ABB home page.
http://new.abb.com/low-voltage/service/service-breakers-switches
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