ABB ACS1000i air-cooled User manual

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SYSTEM DRIVES
ACS1000i air-cooled
User manual
OWNING ORGANIZATION
ABB Switzerland Ltd.
DATE
2022-03-17
STATUS
Approved
SECURITY LEVEL
Public
DOCUMENT KIND
User manual
DOCUMENT ID.
3BHS206977 E01
REV.
J
LANG.
en
PAGE
1/146
© Copyright 2009 ABB All rights reserved.

PRODUCT
ACS1000i
DOCUMENT KIND
User manual
DOCUMENT ID.
3BHS206977 E01
REV.
J
LANG.
en
PAGE
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Legal disclaimer
This document contains information about one or more ABB products and may include a description of or
a reference to one or more standards that are relevant to the ABB products. The presence of any such
description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document include all the features of the described or referenced standard. In order to
determine the specific features included in a particular ABB product, the product specifications for the
particular ABB product apply.
The buyer acknowledges the proprietary and confidential nature of the information contained in this
document and agrees that all rights to and concerning the information contained in this document remain
vested in ABB, in particular with regard to any intellectual property rights. Nothing contained herein shall
oblige ABB to furnish any particular information to the buyer.
The information in this document is subject to change without notice and should not be construed as a
binding declaration of ABB. ABB assumes no responsibility for any errors or omissions in this document.
Products described or referenced in this document are designed to be connected with networks and
provide information and data through network interfaces. The products must be connected to a secure
network. It is the sole responsibility of the buyer of the products to provide and continuously ensure a
secure connection between the product and the system network and/or any other networks that may be
connected to the product. ABB is in no event liable for the security of the network used by buyer.
The buyer of the product must establish and maintain appropriate measures, including, but not limited
to, the installation of firewalls, application of authentication measures, encryption of data, installation of
antivirus programs, and so on, to protect these products, the network, its system, and interfaces against
security breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or
information. Any liability of ABB in this regard is excluded.
ABB may perform functionality testing on the products and may release updates. However, it is the sole
responsibility of the buyer of the product to ensure that any product updates or other major system
updates (to include but not limited to code changes, configuration file changes, third-party software
updates or patches, hardware change out, and so on) are compatible with the security measures
implemented. The buyer of the product must verify that the system and associated products function as
expected in the environment in which they are deployed. ABB has no obligations in this regard.
In no event shall ABB be liable for any damages inclusive but not limited to indirect, special, incidental or
consequential damages of any nature or kind whatsoever arising from the use of this document, nor shall
ABB be liable for any damages inclusive but not limited to indirect, special, incidental or consequential
damages arising from the use of any software or hardware described in this document.
This document and parts thereof must be kept strictly confidential and must not be reproduced or copied
without the prior written permission from ABB, and the contents thereof must not be disclosed or made
available to any third party nor used for any unauthorized purpose.
The software or hardware described in this document may be furnished under a license and may be used,
copied, or disclosed only in accordance with the terms of such license.
—
Trademarks
ABB is a registered trademark of ASEA BROWN BOVERI LTD.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2009 ABB
All rights reserved

CONTENTS
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Contents
1. About this manual................................................................................................................... 3
1.1. Equipment covered by this manual ........................................................................................3
1.2. Structure of the user documentation ....................................................................................3
1.3. Terms and definitions ............................................................................................................... 4
1.4. Related documents ....................................................................................................... 6
1.5. Target groups and required qualification.............................................................................7
1.5.1. Handling.............................................................................................................................7
1.5.2. Mechanical installation...................................................................................................7
1.5.3. Electrical installation.......................................................................................................7
1.5.4. Operation...........................................................................................................................7
1.5.5. Maintenance..................................................................................................................... 8
1.6. User’s responsibilities............................................................................................................... 8
1.7. Intended use of equipment ..................................................................................................... 8
1.8. Quality certificates and applicable standards.................................................................... 9
1.9. Items covered by delivery ........................................................................................................10
1.10. Identifying the delivery ............................................................................................................10
2. Important safety information ........................................................................................... 11
2.1. Safety standards........................................................................................................................ 11
2.2. Safety messages........................................................................................................................ 11
2.3. Product safety labels ................................................................................................................12
2.4. General safety instructions.....................................................................................................13
2.5. The 7 steps that save lives.......................................................................................................14
2.6. Possible residual risks ..............................................................................................................16
2.7. Main circuit breaker protection device ................................................................................ 17
2.7.1. Safety and protection requirements ........................................................................18
2.7.2. Minimum requirements for MCB and MCB control...............................................18
2.8. Maintenance recommendation............................................................................................. 20
3. Power electronics and cabinet features ............................................................................ 21
3.1. Overview ......................................................................................................................................21
3.2. Main components of the drive system ............................................................................... 22
3.3. Power supply configurations ................................................................................................ 23
3.3.1. Main power supply configurations .......................................................................... 23
3.3.2. Auxiliary power supply configurations.................................................................... 24
3.4. Drive topology........................................................................................................................... 25
3.4.1. Overview.......................................................................................................................... 25
3.4.2. Terminal compartment ................................................................................................27
3.4.3. Control compartment and terminal compartment ............................................. 28
3.4.4. Transformer and rectifier compartment................................................................ 29
3.4.5. Rectifier ........................................................................................................................... 29
3.4.6. Grounding switch .........................................................................................................30
3.4.7. Trapped key interlock (option).................................................................................. 32
3.4.8. Protection IGCTs ........................................................................................................... 32
3.4.9. Inverter............................................................................................................................. 33
3.4.10. Filter ................................................................................................................................. 33
3.4.11. Cooling system.............................................................................................................. 34

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3.4.12. Optional Braking Chopper ......................................................................................... 38
3.5. Cabinet design...........................................................................................................................41
3.5.1. Mechanical design.........................................................................................................41
3.5.2. Additional cabinets ...................................................................................................... 42
3.6. Door locking system................................................................................................................ 43
3.6.1. Optional cabinets ......................................................................................................... 43
3.7. Arc resistant design (optional) .............................................................................................44
3.7.1. Internal arc classification ............................................................................................44
3.7.2. Power compartment doors........................................................................................ 45
3.7.3. Associated protection requirement......................................................................... 45
3.8. Space heaters............................................................................................................................46
4. Control system...................................................................................................................... 47
4.1. Overview ..................................................................................................................................... 47
4.2. Main components ....................................................................................................................48
4.2.1. Local control panel .......................................................................................................48
4.2.2. AMC circuit board .........................................................................................................49
4.3. I/O interfaces ............................................................................................................................ 53
4.3.1. IOEC I/O modules......................................................................................................... 53
4.3.2. Serial communication interface (fieldbus)............................................................. 58
4.3.3. Pulse encoder interface NTAC (option)...................................................................58
5. Transportation, storage and disposal ...............................................................................59
5.1. Safety ......................................................................................................................................... 59
5.2. Transport conditions............................................................................................................... 59
5.3. Unpacking and inspection ..................................................................................................... 59
5.4. Lifting and transportation ..................................................................................................... 59
5.4.1. General notes on transportation ............................................................................60
5.4.2. Using a crane .................................................................................................................60
5.4.3. Using rollers ................................................................................................................... 62
5.5. Storage........................................................................................................................................ 63
5.5.1. Storage conditions....................................................................................................... 63
5.5.2. Storing the drive ........................................................................................................... 63
5.5.3. Storage and handling of spare parts ......................................................................64
5.6. Disposal of packaging materials and components ........................................................64
6. Mechanical installation ........................................................................................................65
6.1. Safety ......................................................................................................................................... 65
6.2. Overview of installation work................................................................................................ 65
6.3. General notes on installation ................................................................................................ 65
6.3.1. Dimensions and clearances ....................................................................................... 65
6.3.2. Cabinet roof ................................................................................................................... 65
6.3.3. Fire protection............................................................................................................... 65
6.3.4. Cable duct material...................................................................................................... 65
6.4. Preparing the floor................................................................................................................... 66
6.5. Fixing the cabinet to the floor ..............................................................................................66
6.6. Installing the fans..................................................................................................................... 67
6.6.1. Additional cabinet compartments............................................................................72
7. Electrical installation ........................................................................................................... 73
7.1. Safety ......................................................................................................................................... 73
7.2. Overview of installation work................................................................................................ 73
7.3. Cable requirements ................................................................................................................. 73

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7.4. Ground cable connection and cable shield connections ............................................... 74
7.5. Power cables, ground cables and equipotential bonding conductor ........................ 75
7.5.1. Safety ........................................................................................................................... 75
7.5.2. Determining the cable length.................................................................................... 75
7.5.3. MV cable entry from top ............................................................................................. 76
7.5.4. MV cable entry from bottom ..................................................................................... 79
7.5.5. Connecting the cables................................................................................................. 82
7.6. Auxiliary power, control and serial communication cables ...........................................84
7.6.1. Preparing the cable entry and the cables...............................................................84
7.6.2. Preparing cables for cable entries with cable glands ......................................... 85
7.6.4. Connecting additional cabinets................................................................................ 86
7.7. Final checks................................................................................................................................ 86
8. Commissioning ..................................................................................................................... 87
8.1. Overview ..................................................................................................................................... 87
8.1.1. Required qualification ............................................................................................... 87
8.1.2. Commissioning procedure ....................................................................................... 87
8.1.3. Commissioning checklist .......................................................................................... 87
8.1.4. Customer assistance ................................................................................................. 87
8.1.5. Customer acceptance ................................................................................................ 87
8.2. Commissioning checklists .....................................................................................................88
8.2.1. Mechanical installation checklist ..............................................................................88
8.2.2. Electrical installation checklist ..................................................................................88
8.2.3. Main circuit breaker (MCB) checklist........................................................................89
8.2.4. Motor checklist.............................................................................................................. 89
8.2.5. Insulation tests checklist ............................................................................................89
8.2.6. Power supply checklist ................................................................................................89
8.2.7. Miscellaneous checklist...............................................................................................90
9. Operation............................................................................................................................... 91
9.1. Safety ..........................................................................................................................................91
9.2. Overview ......................................................................................................................................91
9.3. Operating conditions ...............................................................................................................91
9.4. Local operator panel.................................................................................................................91
9.5. Status messages ...................................................................................................................... 93
9.5.1. Start sequence of the drive ......................................................................................94
9.5.2. Stop sequence of the drive ...................................................................................... 95
9.5.3. Emergency off sequence of the drive ...................................................................96
9.6. Starting the drive ....................................................................................................................96
9.6.1. Checks before starting the drive ..............................................................................96
9.6.2. Starting the drive remotely ........................................................................................ 97
9.6.3. Starting the drive locally ............................................................................................. 97
9.7. Stopping the drive ...................................................................................................................99
9.8. Emergency-off .......................................................................................................................... 99
9.8.1. Initiating an emergency-off ..................................................................................... 100
9.8.2. Starting the drive after an emergency-off ........................................................... 100
10. CDP control panel ............................................................................................................... 101
10.1. Overview ....................................................................................................................................101
10.2. CDP control panel functions................................................................................................ 102
10.3. CDP control panel modes..................................................................................................... 102
10.3.1. Identification mode.................................................................................................... 102
10.3.2. Actual signals mode................................................................................................... 103

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10.3.3. Parameters mode ......................................................................................................110
10.3.4. Functions mode ...........................................................................................................115
10.4. Local and remote control ......................................................................................................118
10.4.1. Local control..................................................................................................................118
10.4.2. Remote control.............................................................................................................118
10.5. Operational commands......................................................................................................... 119
10.5.1. Setting the direction of rotation.............................................................................. 119
10.5.2. Entering a reference value ......................................................................................... 121
11. Preventive and corrective maintenance........................................................................... 123
11.1. General information................................................................................................................123
11.1.1. Required qualification ................................................................................................123
11.1.2. Maintenance schedule................................................................................................123
11.1.3. Logbook .........................................................................................................................123
11.1.4. Spare parts ....................................................................................................................123
11.2. Identifying electrical equipment ........................................................................................ 124
11.2.1. Device identification .................................................................................................. 124
11.2.2. Cables and wires......................................................................................................... 124
11.2.3. Understanding wiring diagrams ............................................................................ 124
11.3. Alarm / fault indications........................................................................................................125
11.3.1. Messages .......................................................................................................................125
11.3.2. Error message levels ...................................................................................................125
11.3.3. Fault handling.............................................................................................................. 126
11.3.4. Standard troubleshooting procedure ....................................................................127
11.4. Removing the CDP control panel........................................................................................ 128
11.5. LEDs and switches on circuit boards................................................................................ 129
11.5.1. AMC circuit board ....................................................................................................... 129
11.5.2. IOEC I/O modules....................................................................................................... 130
11.6. Corrective maintenance......................................................................................................... 131
11.6.1. Safety .......................................................................................................................... 131
11.6.2. De-energizing the drive locally .................................................................................132
11.6.3. Grounding......................................................................................................................133
11.6.4. Grounding switch is not released ......................................................................... 134
11.6.5. Checking the release conditions for the grounding switch ...........................135
11.6.6. Visual checks on the drive..........................................................................................137
11.6.7. Cleaning the drive ......................................................................................................137
11.6.8. Checking wire and cable connections................................................................... 138
11.6.9. Cleaning and replacing filter mats......................................................................... 138
11.6.10. Inspecting and replacing batteries........................................................................ 140
11.6.11. Replacing a fan unit ................................................................................................ 142

FIGURES
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Figures
Figure 1–1 Delivered items ............................................................................................. 10
Figure 2–1 Product warning label examples
(label placement depends on the drive) ........................................................................ 12
Figure 2–2 Drive system overview ................................................................................... 17
Figure 2–3 MCB opening timing diagram .................................................................... 19
Figure 3–1 ACS1000i air-cooled ...................................................................................... 21
Figure 3–2 Block diagrams of the drive ....................................................................... 22
Figure 3–3 Drive overview with power supplies .......................................................... 23
Figure 3–4 ACS1000i air-cooled with combined input disconnector and
grounding switch ........................................................................................................... 25
Figure 3–5 ACS1000i air-cooled with grounding switch ............................................ 26
Figure 3–6 Terminal compartment with input disconnector (A) and
without input disconnector (B) .................................................................................... 27
Figure 3–7 Control compartment with open door ...................................................... 28
Figure 3–8 Transformer and rectifier compartment with combined input
disconnector (A) and with grounding switch (B) ....................................................... 29
Figure 3–9 Switchgear of the drive .............................................................................. 30
Figure 3–10 Grounding switch unlocked lamp (1) ......................................................... 31
Figure 3–11 Grounding the drive ..................................................................................... 31
Figure 3–12 Trapped key interlocking system (1).......................................................... 32
Figure 3–13 Three-level voltage source inverter principle ........................................... 33
Figure 3–14 Voltage and current waveforms at drive output ...................................... 33
Figure 3–15 Fan configurations and air flow ............................................................... 34
Figure 3–16 Fan groups - AC and EC fans .................................................................... 35
Figure 3–17 Fan groups - EC fans only ........................................................................ 35
Figure 3–18 Operating times of the AC fan units during continuous drive
operation (A) and Intermittent drive operation (B) .................................................... 36
Figure 3–19 Operating principles of redundant EC fans ........................................... 37
Figure 3–20 ACS1000i with braking chopper (1) ........................................................... 38
Figure 3–21 Principle diagram ...................................................................................... 38
Figure 3–22 Braking chopper design ........................................................................... 39
Figure 3–23 ACS1000i with an additional cabinet (1) ................................................... 42
Figure 3–24 Door locks .................................................................................................. 43
Figure 3–25 IAC label example ....................................................................................... 44

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Figure 3–26 Door bolts .................................................................................................... 45
Figure 3–27 Optional space heaters ...............................................................................46
Figure 4–1 Block diagram of control system with customer interface (A),
control system (B) and power electronics (C) ............................................................. 47
Figure 4–2 Control compartment .................................................................................48
Figure 4–3 AMC circuit board ........................................................................................49
Figure 4–4 Direct torque control ..................................................................................50
Figure 4–5 PID control mode ........................................................................................ 52
Figure 4–6 IOEC interfaces overview ........................................................................... 53
Figure 4–7 IOEC module ................................................................................................ 56
Figure 4–8 IOEC module identification ....................................................................... 57
Figure 4–9 NTAC-02 pulse encoder interface ................................................................ 58
Figure 5–1 Transporting the cabinet by crane (lift spreader example) ................... 61
Figure 5–2 Moving the drive with rollers ..................................................................... 62
Figure 5–3 Moving the drive backwards or forwards ................................................. 62
Figure 6–1 Position of mounting holes .......................................................................... 66
Figure 6–2 Leveling the drive .......................................................................................... 66
Figure 6–3 Fixing the cabinet to the floor .................................................................... 67
Figure 6–4 Cutouts in drive roof - back (A) and front (B) .......................................... 67
Figure 6–5 Standard fan installation ............................................................................ 68
Figure 6–6 Lifting point locations on fan unit .............................................................. 69
Figure 6–7 Large fan installation .................................................................................... 70
Figure 6–8 Small fan installation over a roof cutout for a large fan .......................... 71
Figure 6–9 Fan installation material .............................................................................. 71
Figure 6–10 Bolt location at the back of a fan unit ...................................................... 72
Figure 7–1 Grounding the drive system ....................................................................... 74
Figure 7–2 Top cable entry – installation material ...................................................... 76
Figure 7–3 Bolt locations for cable entry box on terminal compartment
roof (A is the back and B is the front of the compartment) ..................................... 77
Figure 7–4 Insulating barrier placement for top cable entry .................................... 78
Figure 7–5 Bottom cable entry – Installation material ............................................... 79
Figure 7–6 Bolt locations on terminal compartment roof for the
galvanized steel plate ................................................................................................... 80
Figure 7–7 Bracket location on insulating barrier ...................................................... 81
Figure 7–8 Insulating barrier placement for bottom cable entry ............................... 81
Figure 7–9 Power cable terminals in a terminal compartment without an
input disconnector (A) and a terminal compartment with an input
disconnector (B) ............................................................................................................... 82

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Figure 7–10 Bolted busbar connections ...................................................................... 83
Figure 7–11 Cable entry from top (A), from bottom (B) ............................................... 84
Figure 7–12 Top entry for auxiliary power and control cables .................................... 85
Figure 7–13 Preparing control cables for cable glands ................................................ 85
Figure 7–14 Shield grounding point for encoder cable ..............................................86
Figure 9–1 Local operator panel ..................................................................................... 92
Figure 10–1 CDP control panel ...................................................................................... 101
Figure 10–2 Control panel - Actual signals mode ....................................................... 105
Figure 10–3 Control panel - Parameters mode ............................................................ 112
Figure 10–4 Control panel - Functions mode ............................................................... 116
Figure 11–1 Device identification .................................................................................. 124
Figure 11–2 AMC circuit board ..................................................................................... 129
Figure 11–3 IOEC module ............................................................................................... 130
Figure 11–4 Location of I/O modules and fuses ....................................................... 134
Figure 11–5 Cleaning and replacing filter mats N ...................................................... 139
Figure 11–6 Control compartment – battery location .............................................. 140
Figure 11–7 Control compartment - replacing the batteries ..................................... 141
Figure 11–8 Lifting point locations on fan unit ........................................................... 143

TABLES
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Tables
Table 1–1 Terms and definitions ............................................................................................................... 4
Table 1–2 Maintenance ................................................................................................................................ 6
Table 1–3 Technical data ............................................................................................................................. 6
Table 1–4 Schematics .................................................................................................................................. 6
Table 1–5 Specifications and guidelines................................................................................................. 6
Table 1–6 Serial communication interfaces ........................................................................................... 6
Table 1–7 Encoder......................................................................................................................................... 6
Table 1–8 Standards..................................................................................................................................... 9
Table 3–1 Braking ratings .........................................................................................................................40
Table 3–2 ABB arc resistant classes .......................................................................................................44
Table 4–1 IOEC module configuration - analog inputs..................................................................... 54
Table 4–2 IOEC module configuration - analog outputs.................................................................. 54
Table 4–3 IOEC module configuration - digital inputs ..................................................................... 54
Table 4–5 24 V internal voltage supply.................................................................................................. 55
Table 4–4 IOEC module configuration - digital inputs ..................................................................... 55
Table 4–6 IOEC module identification .................................................................................................. 57
Table 6–1 Fan configurations ..................................................................................................................68
Table 10–1 Parameter groups .................................................................................................................110
Table 11–1 Filter mat specifications ..................................................................................................... 138

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1. About this manual
1.1. Equipment covered by this manual
This manual covers a standard drive and provides generic information on the drive. The
manual does not claim to cover all variations and details of the drive, nor to consider all
eventualities that may arise during installation, commissioning, operation and
maintenance of the drive.
If the drive is adapted to specific customer needs or applications, and handling, installation
and operation of the drive are affected by these modifications, information on these
modifications is provided in the appropriate documentation (eg, layout drawings, wiring
diagrams, technical data, engineering notes).
If information is required beyond the instructions in this manual, refer the matter to ABB.
1.2. Structure of the user documentation
The documentation for a standard drive consists of this document and the following
project-specific appendices.
NOTE – These appendices are NOT included in this document.
–Appendix A - Additional manuals provides manuals about additional equipment
delivered with the drive (such as project-specific options such as pulse encoder or
fieldbus interfaces), or information on modifications of the standard drive.
–Appendix B - Technical data contains the technical data sheets of the drive.
–Appendix C - Mechanical drawings provides the outline drawings of the drive. The
drawings are generated according to the customer-specific project.
–Appendix D - Wiring diagrams contains the circuit diagrams with information on device
identification, cross-reference and device identification conventions. The diagrams are
generated according to the customer-specific project.
“Setting of protective devices” is generated according to the customer-specific project.
–Appendix E - Parts list produced for each project and contains all information to
identify a component.
–Appendix F - Test reports and certificates provides the test reports of the drive.
Quality certificates, and codes and standards the drive complies with are added if
necessary for the project.
–Appendix G - Signal and parameter table includes descriptions of actual signals,
control and status words, and control parameters and their default settings.

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1.3. Terms and definitions
For the purposes of this document, the following terms apply. Some of these terms are
unique to ABB and might differ from the normal usage.
Table 1–1 Terms and definitions
Term Definition
ACS1000i ACS1000i fully integrated air-cooled drive with input transformer.
AMC circuit board Application and Motor Controller
The digital signal processor is the heart of the control system of the drive.
Cluster A cluster is a synonym for a group of hardware modules of the drive
control system.
CDP Control and display panel
Basic user interface for operating and monitoring the drive when local
operating mode is selected.
DDCS Distributed drive control system
DDCS is an acronym for a serial communication protocol designed for data
transfer via optical fibers.
Drive Short form for ACS1000i drive
Drive system The drive system includes all equipment used to convert electrical into
mechanical power to give motion to the machine.
DriveBus Communication link dedicated for ABB drives
DriveDebug DriveDebug is part of ABB’s DriveWare® software tools for drives using the
DDCS communications protocol. DriveDebug runs on computers with
Windows® operating systems. DriveDebug is a specialist’s tool used to
diagnose, tune and troubleshoot ABB drives.
DriveWindow DriveWindow is a DriveWare® product. DriveWindow is a 32 bit Windows®
application for commissioning and maintaining ABB drives equipped with
optical communication links.
Equipment Frequency converter and related equipment
EMC Electromagnetic compatibility
All measures to suppress electromagnetic disturbances caused by
different electrical equipment in the same electromagnetic environment,
and to strengthen the immunity of the equipment to such disturbances.
Ground Earth
To ground The conducting path (eg, conductor) between the electric equipment (eg,
frequency converter) and the earth. The electric equipment is connected to
the earth, eg, by a grounding set or a grounding switch.
INU Inverter unit of the drive. The INU converts the DC voltage to the required
AC motor voltage and frequency.
IOEC module The IOEC module is an active input and output device for digital and
analog signals.
Line voltage RMS voltage of the main power supply of the drive

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MCB Main circuit breaker
The MCB is a major protection device of the drive and is the main
connection and disconnection point between the main power supply and
the drive.
Molykote Brand name for lubricants
PCB Printed circuit board
PCC Point of common coupling
The PCC is the point in the electrical power supply system where the
responsibility of the utility changes to the industrial customer. The utility
is responsible to provide clean voltage and current with respect to
harmonic distortion up to the PCC. The industrial customer is responsible
not to distort voltage and current by its electrical systems.
PID controller Proportional-integral-derivative controller
Control loop feedback system for controlling process variables (eg,
pressure, flow)
PE Protective earth
PPCS Power plate communication system
PPCS is an acronym for a serial communication protocol designed for data
transfer via optical fibers between AMC circuit board and INTerface circuit
boards.
PPE Personal protective equipment
PTW Permit to work
RTD Resistance temperature detector or device
The RTD is a temperature sensor where the change in electrical resistance
is used to measure the temperature.
Supervisory signal Indicates the operating condition of a circuit or device.
SW Software
TC Short form for terminal compartment of the drive
UPS Uninterruptible power supply
Zero speed threshold Used in the manual to indicate that the drive has reached the value “zero
speed” that is set in a parameter. The value can be set in the range of 0 and
maximum speed (the unit for the speed is rpm).
Table 1–1 Terms and definitions (continued)
Term Definition

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1.4. Related documents
Table 1–2 Maintenance
Title ABB ID
ACS1000i preventive maintenance schedule 3BHS855276 E01
Table 1–3 Technical data
Title ABB ID
Technical data from DriveSmart.
Configuration software for medium voltage drives
Table 1–4 Schematics
Title ABB ID
Layout drawing Project-specific
Table 1–5 Specifications and guidelines
Title ABB ID
Retrofit guideline 3BHS301179 E01
Input circuit breaker engineering guideline 3BHS104785 E01
Induction motor specification 3BHS260163 E01
Power cable specification 3BHS189994 E01
Power cables engineering guideline 3BHS542290 E01
Auxiliary power and control cables guideline 3BHS813742 E01
Mechanical interlock 3BHS261596 E01
Transformer protection relay settings application settings 3BHS217968 E01
Table 1–6 Serial communication interfaces
Title ABB ID
Ethernet - NETA-21 remote monitoring tool user manual 3AUA0000096939
Modbus - NMBA-01 installation and start-up guide 3AFY58919772
Profibus - NPBA-12 installation and start-up guide 3BFE64341588
DeviceNet - NDNA-02 installation and start-up guide 3AFY58919829
Table 1–7 Encoder
Title ABB ID
Installation and start-up guide for the pulse encoder module NTAC-0x 3AFY58919730

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1.5. Target groups and required qualification
The drive presented in this manual is part of an industrial environment where voltages are
present that contain a potential hazard of electric shock and / or burn. For this reason, only
personnel who have a thorough knowledge of the drive and the industrial environment and
have obtained the required qualification should handle, install, operate, or maintain
the drive.
The manual addresses personnel who are responsible for unpacking, transportation,
installation, operation and maintenance of the drive. The personnel must carry out the
below listed tasks in a manner that does not cause physical harm or danger, and ensures
the safe and reliable functioning of the drive.
IMPORTANT! Commissioning of the drive must only be performed by qualified and
certified ABB personnel.
1.5.1. Handling
The personnel must be skilled and experienced in unpacking and transporting
heavy equipment.
1.5.2. Mechanical installation
The personnel must be qualified to prepare the installation site according to the site and
equipment requirements and to perform the installation accordingly.
1.5.3. Electrical installation
The personnel must have a sound knowledge of the relevant electrical codes and
specifications covering low and medium voltage equipment, be experienced with electrical
wiring principles and know the electrical symbols typically used in wiring diagrams.
1.5.4. Operation
The personnel include all persons who operate the drive from the local operator panel of the
drive. The personnel must know the functions of the operator panel, be adequately trained
for the drive, and know the driven process. Special knowledge of frequency converter
technology is not required.

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1.5.5. Maintenance
The personnel include all persons who
– Are qualified to carry out preventive and corrective maintenance on drive as described
in this manual
– Are thoroughly familiar with the drive
– Have a sound knowledge of the relevant electrical codes and specifications covering low
and medium voltage equipment
– Are able to assess the hazards associated with the energy sources of the drive and act
correspondingly
– Know the safe shutdown and grounding procedures for the drive system
1.6. User’s responsibilities
It is the responsibility of those in charge of the drive to ensure that each person involved in
the installation, operation or maintenance of the drive has received the appropriate
training and has thoroughly read and clearly understood the instructions in this manual and
the relevant safety instructions.
1.7. Intended use of equipment
Those in charge of the drive must ensure that the drive is only used as specified in the
contractual documents, operated under the conditions stipulated in the technical
specifications and on the rating plate of the drive, and serviced in the intervals specified by
ABB.
Use of the drive outside the scope of the specifications is not permitted.
Intended equipment use also implies that only spare parts recommended and approved by
ABB must be used.
Unauthorized modifications and constructional changes of the drive are not permitted.

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1.8. Quality certificates and applicable standards
The following certificates and conformity declarations are available with ABB:
– ISO 9001 and ISO 14001 certificates stating that ABB Switzerland Ltd has implemented
and maintains a management system which fulfills the requirements of the normative
standards
– EC declaration of conformity
– List of standards the drive complies with
ANSI/ESD S8.1-2021, “ESD Association Standard for the Protection of Electrostatic
Discharge Susceptible Items - Symbols”
Table 1–8 Standards
Standard Title
ANSI Z535.6 American national standard for product safety information in product
manuals, instructions, and other collateral materials
ANSI/ESD S8.1 2021 - ESD Association Standard for the Protection of Electrostatic Discharge
Susceptible Items - Symbols”
ISO 3864-2 2004 (E) - Graphical symbols – Safety colors and safety signs – Part 2: Design
principles for product safety labels
ISO 7010 2011 (E) - Graphical symbols - Safety colours and safety signs - Registered
safety sign
EN 50110 European standard code for electrical work safety
ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1: General
principles for design, section 6.2.6 Category 3
IEC 60204-1 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
IEC 60721-3-1 Classification of environmental conditions: Classification of groups of
environmental parameters and their severities; Storage
IEC 60721-3-2 Classification of environmental conditions - Part 3-2: Classification of groups
of environmental parameters and their severities - Transportation and
Handling
IEC 60721-3-3 Classification of environmental conditions - Part 3: Classification of groups of
environmental parameters and their severities - Section 3: Stationary use at
weather-protected location
IEC 62477-2 Safety requirements for power electronic converter systems and equipment –
Part 2: Power electronic converters from 1 000 V AC or 1 500 V DC up to
36 kV AC or 54 kV DC
IEC 81346-1 Industrial systems, installations and equipment and industrial products -
Structuring principles and reference designations - Part 1: Basic rules

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1.9. Items covered by delivery
Referring to Fig. 1–1, a delivery typically has the following items:
– Drive that is shipped in sea freight or airfreight packaging.
– Optional components and cabinets
– Set of door keys attached to lifting rail
– Set of door keys inside the drive
– Rating label
– Box with USB stick, which contains the user manual and related documents.
– Strain relief rails
– Air exhaust hood
– Redundant fan unit (option)
– Set of bolts, nuts and washers
Figure 1–1 Delivered items
For a complete list of the items in the delivery, see the shipping note.
1.10. Identifying the delivery
The drive and accessories are identified by the type code printed on the rating label.
The label provides information on the type of drive, the rated voltage, the frequency and the
current of the main and the auxiliary power supply.
1) Drive
2) Cable entry box
3) Fans
4) Input disconnector lever
5) Rating label
6) Door keys
7) Box with USB stick
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