ABB CRB 15000 User manual

ROBOTICS
Product manual
CRB 15000

Trace back information:
Workspace 23B version a17
Checked in 2023-06-29
Skribenta version 5.5.019

Product manual
CRB 15000
OmniCore
Document ID: 3HAC077389-001
Revision: L
© Copyright 2021 - 2023 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2021 - 2023 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
9Overview of this manual ...................................................................................................................
13Product documentation ....................................................................................................................
15How to read the product manual ......................................................................................................
171 Safety
171.1 Safety information .............................................................................................
171.1.1 Limitation of liability .................................................................................
191.1.2 Requirements on personnel ......................................................................
201.2 Safety signals and symbols .................................................................................
201.2.1 Safety signals in the manual ......................................................................
221.2.2 Safety symbols on manipulator labels .........................................................
281.3 Robot stopping functions ....................................................................................
291.4 Safety during installation and commissioning .........................................................
311.5 Safety during operation ......................................................................................
331.6 Safety during maintenance and repair ...................................................................
331.6.1 Safety during maintenance and repair .........................................................
341.6.2 Emergency release of the robot axes ..........................................................
351.6.3 Brake testing ..........................................................................................
361.7 Safety during troubleshooting ..............................................................................
371.8 Safety during decommissioning ...........................................................................
392 Manipulator description
392.1 About CRB 15000 ..............................................................................................
402.2 Technical data ..................................................................................................
452.3 Safety data .......................................................................................................
472.4 Working range .................................................................................................
532.5 The unit is sensitive to ESD .................................................................................
553 Installation and commissioning
553.1 Introduction to installation and commissioning .......................................................
563.2 Unpacking .......................................................................................................
563.2.1 Pre-installation procedure .........................................................................
573.2.2 Risk of tipping/stability .............................................................................
603.3 On-site installation ............................................................................................
603.3.1 Brief installation procedure .......................................................................
613.3.2 Lifting the robot ......................................................................................
613.3.2.1 Orienting and securing the robot ...................................................
693.3.3 Manually releasing the brakes ...................................................................
713.3.4 Manually releasing the brakes with the external tool ......................................
753.3.5 Installation of brake release tool .................................................................
773.3.6 Setting the system parameters for an inverted or a tilted robot .........................
803.3.7 Loads fitted to the robot, stopping time and braking distances .........................
813.3.8 Fitting equipment on the robot (robot dimensions) .........................................
903.3.9 Test run after installation, maintenance, or repair ..........................................
913.3.10 Installation of laser scanner ......................................................................
993.4 Electrical connections ........................................................................................
993.4.1 Robot cabling and connection points ..........................................................
1013.4.2 Customer connections on the manipulator ...................................................
1053.5 Arm-side interface .............................................................................................
1053.5.1 Configuring the arm-side interface ..............................................................
1093.5.2 Using the arm-side interface ......................................................................
1103.5.3 Testing the FlexPendant connection ...........................................................
1113.5.4 Working closely with the robot in a safe way ................................................
1143.6 Configuring the software .....................................................................................
1143.6.1 Information about software for the CRB 15000 ..............................................
1173.6.2 Lead-through ..........................................................................................
Product manual - CRB 15000 5
3HAC077389-001 Revision: L
© Copyright 2021 - 2023 ABB. All rights reserved.
Table of contents