ABB Relion 670 series Quick start guide

Relion® 670 series
Busbar protection REB670 2.0 ANSI
Commissioning Manual

Document ID: 1MRK 505 304-UUS
Issued: May 2014
Revision: -
Product version: 2.0
© Copyright 2014 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/)
This product includes cryptographic software written/developed by: Eric Young
([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure would
create a risk for harm to property or persons (including but not limited to personal
injuries or death) shall be the sole responsibility of the person or entity applying the
equipment, and those so responsible are hereby requested to ensure that all measures
are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series and ANSI C37.90.

Table of contents
Section 1 Introduction............................................................................9
This manual..............................................................................................9
Intended audience....................................................................................9
Product documentation...........................................................................10
Product documentation set................................................................10
Document revision history.................................................................11
Related documents............................................................................12
Document symbols and conventions......................................................12
Symbols.............................................................................................12
Document conventions......................................................................13
IEC61850 edition 1 / edition 2 mapping.............................................14
Section 2 Safety information...............................................................23
Symbols on the product..........................................................................23
Warnings.................................................................................................23
Note signs...............................................................................................25
Section 3 Available functions..............................................................27
Main protection functions........................................................................27
Back-up protection functions..................................................................28
Control and monitoring functions............................................................29
Communication.......................................................................................32
Basic IED functions.................................................................................34
Section 4 Starting up...........................................................................37
Factory and site acceptance testing.......................................................37
Commissioning checklist........................................................................37
Checking the power supply.....................................................................38
Energizing the IED..................................................................................38
Checking the IED operation...............................................................38
IED start-up sequence.......................................................................38
Setting up communication between PCM600 and the IED.....................39
Writing an application configuration to the IED.......................................44
Checking CT circuits...............................................................................45
Checking VT circuits...............................................................................46
Using the RTXP test switch....................................................................46
Checking the binary I/O circuits..............................................................47
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Binary input circuits............................................................................47
Binary output circuits.........................................................................47
Section 5 Configuring the IED and changing settings.........................49
Overview.................................................................................................49
Configuring analog CT inputs.................................................................50
Reconfiguring the IED.............................................................................51
Section 6 Establishing connection and verifying the SPA/IEC
communication....................................................................53
Entering settings.....................................................................................53
Entering SPA settings........................................................................53
Entering IEC settings.........................................................................53
Verifying the communication...................................................................54
Verifying SPA communication...........................................................54
Verifying IEC communication............................................................55
Fibre optic loop.......................................................................................55
Optical budget calculation for serial communication with SPA/IEC .......56
Section 7 Establishing connection and verifying the LON
communication....................................................................57
Communication via the rear ports ..........................................................57
LON communication..........................................................................57
The LON Protocol..............................................................................58
Hardware and software modules.......................................................58
Optical budget calculation for serial communication with LON ..............60
Section 8 Establishing connection and verifying the IEC 61850
communication....................................................................63
Overview.................................................................................................63
Setting the station communication..........................................................63
Verifying the communication...................................................................64
Section 9 Testing IED operation..........................................................65
Preparing for test....................................................................................65
Preparing the IED to verify settings...................................................65
Activating the test mode.........................................................................66
Preparing the connection to the test equipment.....................................66
Connecting the test equipment to the IED..............................................67
Releasing the function to be tested........................................................68
Verifying analog primary and secondary measurement.........................69
Testing the protection functionality.........................................................70
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Section 10 Testing functionality by secondary injection........................71
Testing disturbance report......................................................................71
Disturbance recorder (DR).................................................................71
Event recorder (ER) and Event list (EL)............................................72
Differential protection..............................................................................72
Busbar differential protection.............................................................72
General.........................................................................................72
Operation of the differential protection from CTx input.................73
Stability of the busbar differential protection.................................75
Operation of fast open CT detection algorithm.............................76
Operation of slow open CT detection algorithm...........................77
Completing the test.......................................................................79
Check of trip circuits and circuit breakers ....................................79
Current protection...................................................................................79
Four step phase overcurrent protection 3-phase output
OC4PTOC (51_67)............................................................................79
Verifying the settings....................................................................79
Completing the test.......................................................................80
Four step single phase overcurrent protection PH4SPTOC(51).......81
Verifying the settings....................................................................81
Completing the test.......................................................................81
Four step residual overcurrent protection, (Zero sequence or
negative sequence directionality) EF4PTOC (51N/67N)...................81
Four step directional ground fault protection................................82
Four step non-directional ground fault protection.........................82
Completing the test.......................................................................82
Four step negative sequence overcurrent protection NS4PTOC
(46I2).................................................................................................83
Completing the test.......................................................................84
Thermal overload protection, two time constants TRPTTR (49).......84
Checking operate and reset values..............................................84
Completing the test.......................................................................85
Breaker failure protection, phase segregated activation and
output CCRBRF (50BF).....................................................................85
Checking the phase current operate value, Pickup_PH ...............85
Checking the residual (ground fault) current operate value
Pickup_N set below Pickup_PH ....................................................86
Checking the re-trip and back-up times........................................86
Verifying the re-trip mode.............................................................86
Verifying the back-up trip mode....................................................87
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Verifying instantaneous back-up trip at CB faulty condition.........89
Verifying the case RetripMode = Contact .....................................89
Verifying the function mode Current&Contact ..............................89
Completing the test.......................................................................90
Breaker failure protection, single phase version CCSRBRF
(50BF)................................................................................................90
Checking the phase current operate value Pickup_PH ................91
Checking the re-trip and back-up times........................................91
Verifying the re-trip mode.............................................................92
Verifying the back-up trip mode....................................................93
Verifying instantaneous back-up trip at “CB faulty”
condition ......................................................................................93
Verifying the case FunctionMode = Contact .................................93
Verifying the function mode Curr&Cont Check .............................94
Completing the test.......................................................................95
Directional underpower protection GUPPDUP (37)...........................95
Verifying the settings....................................................................95
Completing the test.......................................................................97
Directional overpower protection GOPPDOP (32)............................97
Verifying the settings....................................................................97
Completing the test.......................................................................98
Capacitor bank protection CBPGAPC...............................................98
Verifying the settings and operation of the function......................99
Completing the test.....................................................................103
Voltage protection.................................................................................103
Two step undervoltage protection UV2PTUV (27)..........................103
Verifying the settings..................................................................103
Completing the test.....................................................................104
Two step overvoltage protection OV2PTOV (59)............................105
Verifying the settings..................................................................105
Extended testing.........................................................................106
Completing the test.....................................................................106
Two step residual overvoltage protection ROV2PTOV (59N).........106
Verifying the settings..................................................................106
Completing the test.....................................................................107
Voltage differential protection VDCPTOV (60)................................107
Check of undervoltage levels.....................................................107
Check of voltage differential trip and alarm levels......................109
Check of trip and trip reset timers...............................................111
Final adjustment of compensation for VT ratio differences .......111
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Completing the test.....................................................................111
Loss of voltage check LOVPTUV (27).............................................112
Measuring the operate limit of set values...................................112
Completing the test.....................................................................112
Frequency protection............................................................................113
Underfrequency protection SAPTUF (81)........................................113
Verifying the settings..................................................................113
Completing the test.....................................................................114
Overfrequency protection SAPTOF (81).........................................114
Verifying the settings..................................................................114
Completing the test.....................................................................115
Rate-of-change frequency protection SAPFRC (81).......................115
Verifying the settings..................................................................115
Completing the test.....................................................................116
Multipurpose protection........................................................................116
General current and voltage protection CVGAPC...........................116
Built-in overcurrent feature (non-directional)..............................116
Overcurrent feature with current restraint...................................117
Overcurrent feature with voltage restraint..................................117
Overcurrent feature with directionality........................................118
Over/Undervoltage feature.........................................................119
Completing the test.....................................................................119
Secondary system supervision.............................................................119
Fuse failure supervision FUFSPVC.................................................119
Checking that the binary inputs and outputs operate as
expected ....................................................................................119
Measuring the operate value for the negative sequence
function ......................................................................................120
Measuring the operate value for the zero-sequence
function ......................................................................................121
Measuring the operate value for the dead line detection
function.......................................................................................122
Checking the operation of the dv/dt and di/dt based
function ......................................................................................123
Completing the test.....................................................................123
Fuse failure supervision ..................................................................123
Completing the test.....................................................................124
Control..................................................................................................125
Synchrocheck, energizing check, and synchronizing SESRSYN
(25)..................................................................................................125
Testing the synchronizing function.............................................127
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Testing the synchrocheck check................................................127
Testing the energizing check......................................................130
Testing the voltage selection......................................................131
Completing the test.....................................................................134
Autorecloser for 1/2/3-phase operation SMBRREC (79).................134
Preparation of the verification ....................................................137
Switching the autorecloser for 1/2/3-phase operation
function to Enabled and Disabled ...............................................138
Verifying the autorecloser function SMBRREC (79)...................138
Checking the reclosing conditions .............................................139
Completing the test.....................................................................141
Apparatus control APC....................................................................142
Single command, 16 signals SINGLECMD.....................................142
Interlocking......................................................................................142
Monitoring.............................................................................................143
Gas medium supervision SSIMG....................................................143
Testing the liquid medium supervision for alarm and lock out
conditions...................................................................................143
Completing the test.....................................................................143
Liquid medium supervision SSIML..................................................143
Testing the liquid medium supervision for alarm and lock out
conditions...................................................................................144
Completing the test.....................................................................144
Breaker monitoring SSCBR.............................................................144
Verifying the settings..................................................................145
Completing the test.....................................................................146
Event function EVENT.....................................................................147
Limit counter L4UFCNT...................................................................147
Completing the test.....................................................................147
Metering................................................................................................147
Pulse-counter logic PCFCNT..........................................................147
Function for energy calculation and demand handling
ETPMMTR.......................................................................................148
Verifying the settings..................................................................148
Completing the test.....................................................................149
Station communication.........................................................................150
Multiple command and transmit MULTICMDRCV /
MULTICMDSND..............................................................................150
Remote communication........................................................................150
Binary signal transfer BinSignReceive, BinSignTransm..................150
Basic IED functions...............................................................................151
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Parameter setting group handling SETGRPS.................................151
Verifying the settings..................................................................152
Completing the test.....................................................................152
Exit test mode.......................................................................................152
Section 11 Primary injection testing....................................................153
Operation of the busbar differential protection......................................153
Stability of the busbar differential protection.........................................154
Section 12 Commissioning and maintenance of the fault
clearing system.................................................................157
Commissioning tests.............................................................................157
Periodic maintenance tests...................................................................157
Visual inspection..............................................................................158
Maintenance tests...........................................................................158
Preparation.................................................................................159
Recording...................................................................................159
Secondary injection....................................................................159
Alarm test...................................................................................159
Self supervision check................................................................160
Trip circuit check.........................................................................160
Measurement of service currents...............................................161
Restoring....................................................................................161
Section 13 Troubleshooting.................................................................163
Checking the self supervision signals...................................................163
Checking the self supervision function............................................163
Determine the cause of an internal failure..................................163
Self supervision HMI data................................................................163
Fault tracing..........................................................................................164
Internal fault indications...................................................................164
Using front-connected PC...............................................................165
Repair instruction..................................................................................167
Repair support......................................................................................168
Maintenance.........................................................................................168
Section 14 Glossary............................................................................169
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8

Section 1 Introduction
1.1 This manual
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
during the testing phase. The manual provides procedures for the checking of external
circuitry and energizing the IED, parameter setting and configuration as well as
verifying settings by secondary injection. The manual describes the process of testing
an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
1.2 Intended audience
This manual addresses the personnel responsible for commissioning, maintenance and
taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well experienced
in using protection equipment, test equipment, protection functions and the configured
functional logics in the IED.
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1.3 Product documentation
1.3.1 Product documentation set
IEC07000220-4-en.vsd
Planning & purchase Engineering Installing Commissioning Operation Maintenance Decommissioning Deinstalling & disposal
Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the
various tools available within the PCM600 software. The manual provides instructions
on how to set up a PCM600 project and insert IEDs to the project structure. The
manual also recommends a sequence for the engineering of protection and control
functions, LHMI functions as well as communication engineering for IEC
60870-5-103, IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in the chronological order in which the IED should be installed.
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Introduction
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Commissioning Manual

The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
during the testing phase. The manual provides procedures for the checking of external
circuitry and energizing the IED, parameter setting and configuration as well as
verifying settings by secondary injection. The manual describes the process of testing
an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and
setting of the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The application manual contains application descriptions and setting guidelines sorted
per function. The manual can be used to find out when and for what purpose a typical
protection function can be used. The manual can also provide assistance for calculating
settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data, sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during normal
service.
The communication protocol manual describes the communication protocols supported
by the IED. The manual concentrates on the vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to
the IED. The manual should be used in conjunction with the corresponding
communication protocol manual.
The cyber security deployment guideline describes the process for handling cyber
security when communicating with the IED. Certification, Authorization with role
based access control, and product engineering for cyber security related events are
described and sorted by function. The guideline can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during normal
service.
1.3.2 Document revision history
Document revision/date History
-/May 2014 First release
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1.3.3 Related documents
Documents related to REB670 Identify number
Application manual 1MRK 505 302-UUS
Commissioning manual 1MRK 505 304-UUS
Product guide 1MRK 505 305-BUS
Technical manual 1MRK 505 303-UUS
Type test certificate 1MRK 505 305-TUS
670 series manuals Identify number
Operation manual 1MRK 500 118-UUS
Engineering manual 1MRK 511 308-UUS
Installation manual 1MRK 514 019-UUS
Communication protocol manual, DNP3 1MRK 511 301-UUS
Communication protocol manual, IEC 61850
Edition 2
1MRK 511 303-UUS
Accessories guide 1MRK 514 012-BUS
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
1.4 Document symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could result
in personal injury.
The caution hot surface icon indicates important information or
warning about the temperature of product surfaces.
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The caution icon indicates important information or warning related to
the concept discussed in the text. It might indicate the presence of a
hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand
that under certain operational conditions, operation of damaged equipment may result
in degraded process performance leading to personal injury or death. It is important
that the user fully complies with all warning and cautionary notices.
1.4.2 Document conventions
• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push
button icons.
For example, to navigate between the options, use and .
• HMI menu paths are presented in bold.
For example, select Main menu/Settings.
• LHMI messages are shown in Courier font.
For example, to save the changes in non-volatile memory, select Yes and press
.
• Parameter names are shown in italics.
For example, the function can be enabled and disabled with the Operation setting.
• Each function block symbol shows the available input/output signal.
• the character ^ in front of an input/output signal name indicates that the
signal name may be customized using the PCM600 software.
• the character * after an input/output signal name indicates that the signal
must be connected to another function block in the application configuration
to achieve a valid application configuration.
• Logic diagrams describe the signal logic inside the function block and are
bordered by dashed lines.
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• Signals in frames with a shaded area on their right hand side represent
setting parameter signals that are only settable via the PST or LHMI.
• If an internal signal path cannot be drawn with a continuous line, the suffix -
int is added to the signal name to indicate where the signal starts and continues.
• Signal paths that extend beyond the logic diagram and continue in another
diagram have the suffix ”-cont.”
• Dimensions are provided both in inches and mm. If it is not specifically mentioned
then the dimension is in mm.
1.4.3 IEC61850 edition 1 / edition 2 mapping
Table 1: IEC61850 edition 1 / edition 2 mapping
Function block name Edition 1 logical nodes Edition 2 logical nodes
AEGPVOC AEGGAPC AEGPVOC
AGSAL SECLLN0
AGSAL
AGSAL
ALMCALH ALMCALH
ALTIM ALTIM
ALTMS ALTMS
ALTRK ALTRK
BCZSPDIF BCZSPDIF BCZSPDIF
BCZTPDIF BCZTPDIF BCZTPDIF
BDCGAPC SWSGGIO BDCGAPC
BRCPTOC BRCPTOC BRCPTOC
BTIGAPC B16IFCVI BTIGAPC
BUSPTRC_B1 BBSPLLN0
BUSPTRC
LLN0
BUSPTRC
BUSPTRC_B2 BUSPTRC BUSPTRC
BUSPTRC_B3 BUSPTRC BUSPTRC
BUSPTRC_B4 BUSPTRC BUSPTRC
BUSPTRC_B5 BUSPTRC BUSPTRC
BUSPTRC_B6 BUSPTRC BUSPTRC
BUSPTRC_B7 BUSPTRC BUSPTRC
BUSPTRC_B8 BUSPTRC BUSPTRC
BUSPTRC_B9 BUSPTRC BUSPTRC
BUSPTRC_B10 BUSPTRC BUSPTRC
BUSPTRC_B11 BUSPTRC BUSPTRC
BUSPTRC_B12 BUSPTRC BUSPTRC
Table continues on next page
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