ABB SPS-48V User manual

Page 1
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SPS –48V Slimline Power Shelf
Models: J2007003L011 - alpha suffixes per Slimline Power System
Brochure
1. Reposition mounting ears as required - 1 screw each. Torque to 25 in-lb (2.8 Nm) - Phillips screwdriver.
2. Attach shelf to the frame using a minimum of four screws (two on each side) - 12-24 (provided). Torque to 35 in-lb
(4 Nm) - 5/16” socket.
L004 - C13 cords (1 or 2). Secure cord with the AC cord retainer (furnished).
L014 - wire to AC terminal blocks. Strip 0.3” (8 mm). Torque to 10 in-lb (1 Nm).
Danger: If blunt cut cords are used ensure AC power is OFF and use appropriate lock-out tag-out procedures
before continuing with ac connections. Follow all local and national wiring rules when connecting to ac mains.
• Sockets - 5/16”, 7/16, etc.
• Screwdrivers - Philips #1 and #2, Flat small
• Wire cutters and strippers
• Cable crimpers
• Torque wrench - 0-65 in-lb (0-10 Nm)
No vertical spacing is required, allow a minimum 2 inch clearance at back of shelf for rectifier airflow.
Refer to Slimline Power System Brochure for details and accessories.
Tools required:
Step
1- Mount Shelf
Step2 - ConnectChassis Ground
and DC Reference (CO) Ground
Chassis Ground -10 AWG min recommended
Lug Landing: #10 double-hole on 5/8-inch center(lug notprovided)
Some applications may rely on frame mounting screwsfor chassis ground,omittingthe chassis ground wire.
Torque 10-32 screws to 30in-lb (3.4 Nm) - 5/16w socket.
DC Reference (CO) Ground -10 AWG min recommended
Strip0.6" (15 mm) and insertwirefullyinto POS RTN block.
Step3 - Connect AC Input
Jl 1111
11111,1,
Caution: Route AC cables to avoid contactwithsharp orrough surfaces that may damageinsulation and cause ashortcircuit.

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DC Reference (CO) Ground
AC Cord Retainer
Chassis Ground options
DC Outputs - GMT style fused (15A max fuses)
Connect outputs and returns to the terminal blocks.
12 AWG max Strip 0.35” (9 mm)
Torque to 4 in-lb (0.45 Nm)
DC Aux Output - optional
Connect Aux output and return to the terminal
blocks.
8 AWG max Strip 0.6” (15 mm)
Insert wires fully into block
Insert small flat screwdriver to open clamp..
Battery
Connect outputs and returns to the terminal blocks.
8 AWG max Strip 0.6” (15 mm)
Insert wires fully into block
Insert small flat screwdriver to open clamp..
CAUTION: Verify battery voltage and polarity with a
voltmeter before proceeding.
Battery
DC Outputs 1-6
GMT style fused DC Outputs 7-12
GMT style fused
GMT style fuses
15A max fuses
DC Aux Output
DC Reference
(CO) Ground
-
Step
4 -
connect
DC
Output
and
Battery,
and
DCReference(CO)
Ground

Page 3
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Connectors are on rear.
1. J1-2 Alarms and Inputs - Connect to office alarms and signals. See Information: Alarm Connections for Details
2. J5 LAN - Connect to Ethernet network.
Step 8 - Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar
Edge Controller Quick Start Guide - Optional
1. Connect 1-Wire Battery Temp and Voltage Monitor to J3
Firmly push the rectifier into the rectifier slot.
Tighten the thumb screw until the rectifier is
seated.
NOTE: When installing a rectifier in a
powered system the RUN LED on the rectifier
will blink until communication with the
controller is established.
Verify that all AC, DC and Alarm connections are complete and secure. Turn on AC input breakers. If there are no
alarms, make required adjustments to the default settings on the controller for this installation.
Verify and edit controller basic configuration parameters per site engineering instructions.
USB Craft Port
J3 1-Wire Battery Temp
Monitor
J2 Alarm inputs
J5 LAN Port J1 Alarm outputs
Signal Connections
Step 5 - Set Jumpers -LAN Port and Relay per Galaxy Pulsar Edge
Controller Quick Start-Guide
Step 6 - Install Controller per Galaxy Pulsar Edge Controller Quick
Start-Guide
Step 7 - Install Signal and Communications Cables
Step 9 - Install Rectifiers
Step 10 - Initial Start Up
Jl 1111
11111,1,
Step 11 - Configure Controller per Galaxy Pulsar Edge Controller Quick
Start-Guide

Page 4
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Rectifiers phase, hot-pluggable,
fan-cooled
Input
Output
2 Feeds
or
Terminal Block
1 Feed
A1
10A 20A
15A -
CC109165610
10A 20A
1. Output Current at 54.5V. Outputs are power limited, not current limited.
See the Slimline Power System Brochure for details.
Alarm connections are on the rear of the shelf - J1 is Alarm Outputs and J2 is Alarm Inputs.
Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.
Connector J1 - Controller Variants J2 - All Controllers
Controller Color 0I5R_D - 5 Alarm
Relays
3C3R - 3 Alarm
Re- lays 9C0R_USB - 9 Inputs Color All
BK Input: SPD Fail
Information: Rectifier Options
single
Vac A
150027894 EP0500-UTEZ:540W 100-120 6.5
100-120 12
CC109165602 EP1000-UTEZ:
1000W
200-240
6
100-120 15
EP1600-UTEZ: 1600W
200-240 7.5
Information: Alarm Connections
Pin/
1 Output: R3 =Rtn Input: PBT /TR
2 BR
Output: R2 = Rtn Input: Hi Ext.Temp.
3 R Output: R1 =Rtn Output: R1 = Rtn
4 0 Output: PMN Rtn Output: PMN Rtn
5 y Output: PMJ Rtn Output: PMJ Rtn
6 G Output: R3 =ACF Input: RTNS
7 BL Output: R2 = RFA Input: Cust.Alrm 1
8 V Output: Rl =BD Output: Rl =BD
9 s Output: PMN Ou t put: PMN
10 w Output: PMJ Output: PMJ
Recommended
AC Breaker
03
Cords
Cll COrd
lOA 15A
20A
Input: Door Open
Input: Surge Protect Fail
Input: Door 2 Open
Input: Ext DC Gail Major
Input: Ext DC Fail Minor
Input: Returns
Input: Retrieve Generator
Input: Battery Fail
Inpu t: Air Conditioner Fail
Input: Ext e rnal Fan Fail
FloatVdc
48-58
48-58
48-58
48-58
48-58
y
s
0
V
w
BL
BR
BK
w
540
1000
1000
1200
1600
Jl 1111
11111,1,
10
20
20
24
32
Input: AUX MA.J
lnput:AirCond. Fail
Input: Door Open
-48V
-48V
-48V

Page 5
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abbpowerconversion.com
These documents are available at abbpowerconversion.com
Document Title
850035894
CC848815341
Pulsar Edge Controller Family Product Manual
Slimline Power System Brochure
Galaxy Pulsar Edge Quick Start Guide

Page 6
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Safety Statements
• Do not install this equipment over combustible surfaces.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified
field-wire conductors.
• All installations - apply the appropriate connector to the correct size conductor as specified by the connector
manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Circuit Breakers and Fuses
• Use only those specified in the equipment ordering guide.
• Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.
• GMT Style Fuses - Use only fuses provided with safety caps.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit
breaker rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the
cabinet AC service ground bus. In huts, vaults, and central offices connect to the system bonding network.

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Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when
working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power
from the bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be
possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and
voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped
with ringer modules, hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.
Disconnect all power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
• Test circuits before touching.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers;.
• Use a personal ESD strap when accessing or removing electronic components.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,
including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic
devices, such as pacemakers. Effects decrease with distance.

Page 8
© 2021 ABB. All rights reserved.
ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard to
purchase orders, the agreed particulars shall prevail. ABB AG does
not accept any responsibility whatsoever for potential errors or
possible lack of information in this document.
We reserve all rights in this document and in the subject matter
and illustrations contained therein. Any reproduction, disclosure
to third parties or utilization of its contents–in whole or in
parts – is forbidden without prior written consent of ABB.
Copyright© 2021 ABB
All rights reserved