ABB EL6010 User manual

Continuous Gas Analyzers EL6010
Operator’s Manual 42/2430 EN Rev. 1

Continuous Gas Analyzers EL6010
Operator’s Manual
Publication No. 42/2430 EN Rev. 1
Edition 07.04

2 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1
Contents
Page
Preface 4
Guideline for Installation and Operation 5
General Safety Precautions 6
Special Safety Instructions for Operating the EL6010 Gas Analyzer 7
Chapter 1 Preparation for Installation
Installation Location Requirements 8
Gas Inlet and Outlet Conditions 9
Items Delivered 10
Analyzer Data Sheet 10
Control Unit: Dimensional Diagram 11
Analyzer Unit: Dimensional Diagram 12
Chapter 2 Install the Gas Analyzer
Unpack and Install the Gas Analyzer 13
Connect the Gas Lines 15
Connect Electrical Lines – Safety Precautions 16
Control Unit: Electrical Connections 17
Connection Analyzer Unit – Control Unit 18
Further Electrical Connections 19
Power Supply Connection 20
Chapter 3 Gas Analyzer Operation
Readout 21
Operation 22
Menu 23
Chapter 4 Start the Gas Analyzer
Check the Installation 24
Start the Gas Analyzer 26
Chapter 5 Set Parameters
Fundamentals 27
Test Gas Concentration 28
Filter 28
EL6010-Uras14: Measuring Range 29
EL6010-Magnos106: Measuring Range 30
EL6010-Caldos17: Measuring Range 31
Limit Parameters 32
Modbus Parameters 33
Factory and User Settings 34

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 3
Contents
Page
Chapter 6 Calibrate the Gas Analyzer
Calibration Verification 35
Test Gases 35
EL6010-Uras14: Notes for Calibration 35
EL6010-Caldos17: Notes for Calibration 36
EL6010-Magnos106: Notes for Calibration 36
Calibrate Sample Component 37
Perform Calibration Reset 39
EL6010-Uras14: Measure Calibration Cell 40
Pressure Correction 41
Drift Reading 42
Chapter 7 Inspection and Maintenance
Inspection 43
Check Gas Path Seal Integrity 44
Chapter 8 Status Messages, Troubleshooting
Blinking Screen 45
Status Messages 46
Troubleshooting 48
Call for Service 49
Chapter 9 Gas Analyzer Shutdown and Packing
Gas Analyzer Shutdown 50
Gas Analyzer Packing 51
Appendix
Application and Design 52
Analyzer Units 53
Control Unit 54
EL6010-Uras14: Metrological Data 55
EL6010-Magnos106: Metrological Data 56
EL6010-Caldos17: Metrological Data 57
Declaration of Conformity 58
EC Type Examination Certificate 65
Electrical Equipment in Explosion Hazard Zones:
Legal Principles 70
Electrical Equipment in Explosion Hazard Zones:
Installation Instructions 71
Electrical Equipment in Explosion Hazard Zones:
Maintenance and Repair Instructions 72
Index 73

4 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1
Preface
Content of the
Operator’s Manual
This operator’s manual contains all the information you will need to safely and
efficiently install, start-up, operate and maintain the EL6010 gas analyzer.
Note the information on the “Analyzer Data Sheet” shipped with every EL6010
gas analyzer.
Identifies safety information to be heeded during gas analyzer
operation in order to avoid risks to the user.
Identifies specific information on operation of the gas analyzer as well
as on the use of this manual.
Analyzer
Indicates specific information for individual gas analyzers
EL6010-Uras14, EL6010-Magnos106 and EL6010-Caldos17.
1, 2, 3, ... Identifies reference numbers in figures.
Display Identifies a display on the screen.
Display Identifies a blinking display on the screen.
Symbols and Fonts
Used in the Manual
×Ø
Enter
Back
Identifies function keys.
Additional Informa-
tion on the Internet
Additional information on ABB Analytical products and services is available on the
Internet at http://www.abb.com/analytical.
This operator’s manual is protected by copyright. The right is reserved to pursue civil or criminal penalties
if this publication is translated, reproduced (electronic, mechanical, photocopying, recording, etc.), stored
in information retrieval systems or networks or transmitted in any form without the permission of the
copyright holder.

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 5
Guideline for Installation and Operation
Basic Steps The following basic steps should be followed when installing and operating the
EL6010 gas analyzer.
Step Action See Page
Follow safety precautions 6, 7
1 Prepare the installation 8
2 Unpack the gas analyzer 13
3 Check gas path seal integrity 13
4 Install the gas analyzer 14
5 Connect the gas lines 15
6 Connect the electrical leads 16
7 Check the installation 24
8 Purge the gas path 26
9 Start the gas analyzer 26
10 Set the parameters 27
11 Calibrate the gas analyzer 35

6 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1
General Safety Precautions
Requirements for
Safe Operation
In order to operate in a safe and efficient manner, the EL6010 gas analyzer should
be properly handled and stored, correctly installed and set-up, properly operated
and carefully maintained.
Personnel
Qualifications
Only persons familiar with the installation, set-up, operation and maintenance of
comparable equipment and certified as being capable of such work should work
on the EL6010 gas analyzer.
Special Information
and Precautions
These include
•The content of this operator’s manual.
•The safety information affixed to the EL6010 gas analyzer.
•Safety precautions for the installation and operation of electrical devices.
•Safety precautions for working with gases, acids, condensates, etc.
•Regulations, standards and guidelines for explosion protection.
National Regulations The regulations, standards and guidelines cited in this operator’s manual are
applicable in the Federal Republic of Germany. The applicable national regulations
should be followed when the EL6010 gas analyzer is used in other countries.
EL6010 Gas Analyzer
Safety and Safe
Operation
The EL6010 gas analyzer is designed and tested in accordance with EN 60950:
1992/A11:1997, “Safety of Information Technology Equipment” and has been
shipped ready for safe operation.
To maintain this condition and to assure safe operation, read and follow the safety
information identified with the symbol in this operator’s manual. Failure to do so
can put persons at risk and can lead to EL6010 gas analyzer damage as well as
damage to other systems and instruments.
Additional
Information
If the information in this operator’s manual does not cover a particular situation,
ABB Service is prepared to supply additional information as needed.
Contact your local ABB service representative or
ABB Service, Telephone: [phone], Fax: [phone],
E-mail: callcenter[email protected]

42/24-30 EN Rev. 1 EL6010 Gas Analyzer in Category 2G Operator’s Manual 7
Special Safety Instructions for Operating the EL6010 Gas Analyzer
Observe Safety
Precautions
Before starting any work on the EL6010 gas analyzer, observe all explosion-
protection safety precautions.
Do Not Work Where
There is a Risk of
Explosion
While there is a risk of explosion, do not work on current-bearing components,
except intrinsically safe circuits, and do not work with equipment that poses an
ignition hazard.
Potential Compen-
sation Connection
The connection to the local potential compensation point must be made before all
other connections.
Risks of a
Disconnected
Protective Lead
The EL6010 gas analyzer can be hazardous if potential compensation is inter-
rupted inside or outside the gas analyzer or if the potential compensation connec-
tion is interrupted.
Risks Involved in
Opening the Covers
Current-bearing components can be exposed when covers or parts are removed,
even if this can be done without tools. Current can be present at some connection
points.
Risks Involved in
Working with an
Open EL6010 Gas
Analyzer
The EL6010 gas analyzer must be disconnected from all power sources before
being opened for any work. All work on an gas analyzer that is open and con-
nected to power should only be performed by trained personnel who are familiar
with the risks involved.
While connected to power, the EL6010 gas analyzer housing should only be
opened when the surrounding environment does not pose an explosion threat.
Charged Capacitors The EL6010-... analyzer unit capacitors require 10 minutes to discharge after the
system is disconnected from all power sources. Observe the safety precautions
indicated on the housing.
In the capacitors of the EL6010-CU control unit dangerous energies can be stored
even after separation from the voltage source. The control unit housing must not
be opened if the surrounding atmosphere is an explosion risk. Observe the
warning advice on the housing cover on this subject.
Sample Gas Supply
Cutoff
When working with flammable and toxic sample gases, shut off the sample gas
supply and purge the sample gas path with nitrogen before opening the EL6010-...
analyzer unit housing.
When Safe Operation
Can no Longer be
Assured
If it can be assumed that safe operation is no longer possible, the EL6010 gas
analyzer should be taken out of service and protected against inadvertent use.
The possibility of safe operation is excluded:
•If the gas analyzer is visibly damaged
•If the gas analyzer no longer operates
•After prolonged storage under adverse conditions
•After severe transport stresses

8 EL6010 Gas Analyzer in Category 2G Operator’s Manual 42/24-30 EN Rev. 1
Chapter 1 Preparation for Installation
Installation Location Requirements
Installation Location The gas analyzer should not be mounted outdoors.
Short Gas Paths Install the gas analyzer as close as possible to the sampling location.
Locate the gas conditioning and calibration assemblies as close as possible to the
gas analyzer.
Adequate
Air Circulation
Provide for adequate natural air circulation around the gas analyzer. Avoid heat
buildup.
Protection from
Adverse Conditions
Protect the gas analyzer from:
•Cold
•Direct sunlight and heat
•Large temperature variations
•Strong air currents
•Accumulations of dust and dust infiltration
•Corrosive atmospheres
•Vibration
Air pressure range 600 to 1250 hPa
Relative humidity max. 75 %
during storage and shipping –25 to +65 °C
EL6010-Caldos17 +5 to +50 °C
EL6010-Magnos106 +5 to +50 °C
Environmental
Conditions
Ambient temperature
in operation
EL6010-Uras14 +5 to +45 °C
Note: The explosion protection is not impaired if the gas analyzer is operated at
temperatures less than +5 °C and down to –20 °C. However in this temperature
range the compliance with the metrological data cannot be guaranteed.