ABB Gas Sampling Probe 2 User manual

Gas Sampling Probe 2
Operator’s Manual 42/2312 EN Rev. 8

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Contents
Preamble 4
Specified Use 5
Safety Information 6
Guide for the Installation 8
Preparing for Installation 9
Structure and Function..................................................................................................................................9
Choosing the Sampling Point .....................................................................................................................10
Information on the Installation of the Wall Tube........................................................................................11
Assembly 12
Unpacking and Delivery Form ...................................................................................................................12
Assembling Probe 2....................................................................................................................................13
Electrical Installation 16
Requirements and Procedures for Electrical Connection............................................................................16
Electrical Connections for Probe 2 .............................................................................................................17
Inspection and Maintenance 19
Maintainance of the Filter Element of Probe 2 ...........................................................................................19
Technical Data 20
Probe 2........................................................................................................................................................20
Putting out of Service and Packing 21
Putting out of Service .................................................................................................................................21
Packing for Return......................................................................................................................................22
Index 23

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Contents of this Operator's Manual
This Operator's Manual contains all information required to be able to install, put
into operation, operate and maintain probe 2 with a heated or partially heated
probe tube safely and as specified.
Symbols and Typefaces in the Operator's Manual
WARNING denotes safety instructions which must be followed when
handling the device, in order to prevent danger to user.
NOTE denotes information about particular features with regard to the handling
of the device and the use of this Operator's Manual.
1, 2, 3, ... denotes the reference numbers in the figures.
Spare Parts
You can order spare parts via our service "Parts OnLine". You will find Parts
OnLine on the Internet at "http://www.abb.com/partsonline".
Further Details on the Internet
You will find further details about the products and services of ABB Analyzer
Technology on the Internet at "http://www.abb.com/analytical".
Further Information
If the information in this Operator's Manual does not cover a particular situation,
ABB after sales service will be pleased to provide further information.
Please contact your local service representative. For emergencies, please contact
ABB Service, Telephone: [phone], Telefax: +49-(0)621-
38193129031,
E-mail: automatio[email protected] mailto:[email protected]m
Preamble

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Specified Use
Gas sampling probe 2 is used for the continuous sampling of gases in processes.
Any other application is not compliant with the specified use.
Observation of this Operator’s Manual is also part of the specified use.
Gas sampling probe 2 is particularly suitable for sampling gases with large gas
flows, increased gas pressure, high gas humidity and high dust content.
Specified Use

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Requirements for Safe Operation
In order to operate in a safe and efficient manner the device should be properly
handled and stored, correctly installed and set-up, properly operated and
correctly maintained.
Personnel Qualifications
Only persons familiar with the installation, set-up, operation and maintenance of
comparable devices and certified as being capable of such work should work on
the device.
Special Information and Precautions
These include
The content of this operator's manual,
The safety information affixed to the device,
The applicable safety precautions for installing and operating electrical
devices,
Safety precautions for working with gases, acids, condensates, etc.
National Regulations
The regulations, standards and guidelines cited in this operator's manual are
applicable in the Federal Republic of Germany. The applicable national
regulations should be followed when the device is used in other countries.
Safety Information

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Device Safety and Safe Operation
The device is designed and tested in accordance with EN 61010 Part 1, "Safety
Provisions for Electrical Measuring, Control, Regulation and Laboratory
Instruments" and has been shipped ready for safe operation. To maintain this
condition and to assure safe operation, read and follow the safety information in
this manual. Failure to do so can put persons at risk and can lead to device
damage as well as damage to other systems and devices.
Protective Lead Connection
The protective lead (ground) should be attached to the protective lead connector
before any other connection is made.
Risks of a Disconnected Protective Lead
The device can be hazardous if the protective lead is interrupted inside or outside
the device or if the protective lead is disconnected.
Risks Involved in Opening the Covers
Current-bearing components can be exposed when the covers or parts are
removed, even if this can be done without tools. Current can be present at some
connection points.
Risks Involved in Working with an Open Device
All work on a device that is open and connected to power should only be
performed by trained personnel who are familiar with the risks involved.
When Safe Operation can no Longer be Assured
If it is apparent that safe operation is no longer possible, the device should be
taken out of operation and secured against unauthorized use.
The possibility of safe operation is excluded:
If the device is visibly damaged,
If the device no longer operates,
After prolonged storage under adverse conditions,
After severe transport stresses.

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Basic Steps
NOTE
Please refer to the planning documents for the installation.
Please also refer to the technical data (see chapter "Technical Data" on page 20).
The wall tube must be installed at the sampling point before the probe is installed
(see chapter "Preparing for Installation" on page 9).
Step Action
1 Unpack the supplied parts (see section "Unpacking and Delivery
Form" on page 12).
2 Install the gas sampling probe (see section "Assembling Probe 2" on
page 13).
3 Carry out the electrical connection (see sections
"Requirements and Procedures for Electrical Connection" on page 16
and "Electrical Connections for Probe 2" on page 17).
After you have carried out these steps, probe 2 is operative.
Guide for the Installation

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Structure and Function
Interaction of the Components
The process gas is cleaned of dust particles by means of a ceramic inlet filter in
probe 2. The sample gas is subsequently transferred to the analyzer system via a
sample gas pipe.
Main Components of the Probe 2
1Mounting for the inlet filter
2Ceramic inlet filter (inner filter)
3Sample gas outlet or test gas or purge gas inlet
4Outlet of the heating cable
Electrically heated gas sampling tube
Integrated heating rod for heating from the ceramic inlet filter up to the end
of the sample gas outlet
Additional connection for compressed air, can be used as a test gas/purge
gas connection
Ceramic inlet filter
High retention rate for dust
Good cleaning action with compressed air purging
CHAPTER 1
Preparing for Installation

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Choosing the Sampling Point
Choosing the Sampling Point
Select a sampling point as per the planning documents which is suitable for
extracting a representative sample flow.
Install the wall tube with assembly flange (DN 65, PN 6, Form B to DIN
2573) at the sampling point in such a way that the probe tube can be easily
installed and removed (see the section "Information on the Installation of the
Wall Tube" on page 11).
The probe tube must be easily accessible to allow maintenance work to be
performed.