ABB ProcessMaster FEM630 User manual

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ABB ME ASUREMENT & A NALY TI C S | I NTERFACE DESCR I PTIO N | COM/FEM630/E/MB - EN REV. A
ProcessMaster Wafer FEM630
Electromagnetic flowmeter
EtherNet/IP, Modbus TCP, Webserver
Valid from firmware version 01.09.00
Measurement made easy
Introduction
This manual describes how to configure an Ethernet
connection for the following electromagnetic
flowmeters:
•ProcessMaster Wafer FEM630
For more information
Additional documentation on ProcessMaster,
HygienicMaster FEX600 series is available for
download free of charge at www.abb.com/flow.
Alternatively, simply scan this code:
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ProcessMaster
Wafer FEM630

2
PROCESSMASTER WAFER FEM630 |COM/FEM630/E/MB - EN RE V. A
Contents
1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General information and instructions . . . . . . . . . . . . . . . . . . . . . . . . 3
Notes on data safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Supported Ethernet-based communication protocols . . . . . . . . 3
EtherNet/IP defined in IEEE 802.03 . . . . . . . . . . . . . . . . . . . . . . . . . 3
Webserver – Secure http (https) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Secured protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unsecured protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Connecting Ethernet to the flowmeter . . . . . . . . . . . . . . . . . . 4
Ethernet card – Port function assignment and color-coding . . . . . . . . . . 4
Power over Ethernet (PoE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparing the EtherNet Cat5e cable . . . . . . . . . . . . . . . . . . . . . . . . . 6
How to connect the shielding of the Ethernet cable . . . . . . . . . . . . . . . 6
M12 plug (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RJ45 connector (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wiring with different network topologies . . . . . . . . . . . . . . . . . . . . . 8
Parameterization for start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ethernet card status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Webserver for device configuration. . . . . . . . . . . . . . . . . . . 11
Flowmeter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Computer settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 Web page access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Webpage certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
7 Device to network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Device profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Menu Structure in HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 Set the IP-Address and Local Host name. . . . . . . . . . . . . . . . 16
IP address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
11 EtherNet/IP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12 EtherNet/IP interface details . . . . . . . . . . . . . . . . . . . . . . . 22
13 EtherNet/IP unit overview. . . . . . . . . . . . . . . . . . . . . . . . . 29
14 Ethernet card firmware update . . . . . . . . . . . . . . . . . . . . . 30
Cyber Security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3
1 Safety
General information and instructions
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the product
may only be performed by trained specialist personnel who
have been authorized by the plant operator accordingly. The
specialist personnel must have read and understood the
manual and must comply with its instructions.
For additional information or if specific problems occur that
are not discussed in these instructions, contact the
manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise or
legal relationship.
Modifications and repairs to the product may only be
performed if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function
testing, repair and maintenance of electrical products.
Notes on data safety
This product is designed to be connected to and to
communicate information and data via a network interface.
It is the operator’s sole responsibility to provide and
continuously ensure a secure connection between the product
and your network or any other network (as the case may be).
Operator shall establish and maintain any appropriate
measures (such as but not limited to the installation of
firewalls, application of authentication measures, encryption of
data, installation of antivirus programs) to protect the product,
the network, its system and the interface against any kind of
security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information.
ABB Automation Products GmbH and its affiliates are not liable
for damages and/or losses related to such security breaches,
any unauthorized access, interference, intrusion, leakage and/
or theft of data or information.
2 Supported Ethernet-based
communication protocols
EtherNet/IP defined in IEEE 802.03
•Cyclic/implicit communication is supported
• Process variables, diagnostic values and Device Status
Information are accessible
• For device configuration a Webserver or Modbus TCP is
available, providing full access to all parameter.
Webserver – Secure http (https)
Use the Webserver or Modbus TCP to configure all of the device
parameters.
Modbus TCP
The common Modbus registers are accessible through Ethernet
via Modbus TCP Protocol. Access to all Registers allows for
device configuration.
3 Security
Secured protocols
Webserver https:
• Security modes
• Used ports by Webserver: TCP 443
• Security is based on .x509 Certificates
• Protocol could be deactivated via HMI if not needed.
Unsecured protocols
Use the HMI menu to enable or disable the protocols:
• Ethernet/IP – use ports TCP 44818, UDP 2222
• Modbus TCP – use port TCP 502.
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4 Connecting Ethernet to the flowmeter
Ethernet card – Port function assignment and color-coding
The Flowmeter has two slots for the components that follow:
• Slot A: Ethernet card (part number 3KQZ400037U0100)
• Slot B: Power over Ethernet (PoE) card (part number 3KQZ400039U0100)
Figure 1 Ethernet card
A B
X1
X2
X3
X4
X5
X6
X7
X8
RD+
RD-
TD+
TD-
RD+
RD-
TD+
TD-
Port 1
Port 2
Port/Pin Color code on the Ethernet card plug
Port 1 X1 White/orange
Port 1 X2 Orange
Port 1 X3 White/green
Port 1 X4 Green
Port 2 X5 White/blue
Port 2 X6 Blue
Port 2 X7 White/brown
Port 2 X8 Brown
The color code is in accordance with EIA/TIA 568B.
For the functionality assigned to each pin of the Ethernet card
ports, refer to Figure 1.
The Ethernet card has two connection ports. These ports are
not independent.
The internal switch allows for a daisy-chain or ring topology.
The Ethernet card supports one IP address (IPv4).
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5
Power over Ethernet (PoE)
The PoE card Bsupplies power through the Ethernet
connection, so that an external 24 V DC power supply for the
flowmeter is not required. The PoE card (B) converts the 37 to
57 V supply from the Ethernet cable to 24 V DC. This 24 V DC is
available from terminals V3 and V4 and connects to terminals 1+
and 2+, supplying power to the flowmeter. Each port supports
PoE.
The specification is in accordance with IEEE 802.3at/af. PoE
Class 0.
Dependent on how power is supplied over the Ethernet cable,
there are four possible configurations for connecting to the
ports of the PoE card.
Port/Pin Verion 1 Version 2 Version 3 Version 4
Port 1 X1 RD+ & Pwr+ Spare RD+ Pwr+
Port 1 X2 RD- & Pwr+ Spare RD- Pwr+
Port 1 X3 TD+ & Pwr- Spare TD+ Pwr-
Port 1 X4 TD- & Pwr- Spare TD- Pwr-
Port 2 X5 Spare RD+ & Pwr+ Pwr+ RD+
Port 2 X6 Spare RD- & Pwr+ Pwr+ RD-
Port 2 X7 Spare TD+ & Pwr- Pwr- TD+
Port 2 X8 Spare TD- & Pwr- Pwr- TD-
CAUTION
When using PoE, make sure that the PoE card and the red
and blue wires within the transmitter’s termination area are
in place and connected correctly.
Terminal V3 connects to Terminal 1+ and Terminal V4
connects to terminal 2-.
When using PoE, do not connect any other external supply
power to the transmitter's power supply Terminals 1+, 2-.
Cable in
Cable out
How to operate the Ethernet card port plugs
A
B
1
2
3
4
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6
…Connecting Ethernet to the flowmeter
Preparing the EtherNet Cat5e cable
1= 90 mm (3.54 in)
2= 39 mm (1.54 in)
3= 60 mm (2.36 in)
4= Tin 10 mm of the end of the braided shield of the cable
How to connect the shielding of the Ethernet
cable
Connect the outer shield of the Ethernet cable to the screw
terminal A.
M12 plug (option)
Various options for M12 plugs are available from the model
code:
• Flowmeter equipped with 1 x M12 (with 4 wires, connecting to
Port 1)
• Flowmeter equipped with 2 x M12 (with 4 wires each,
connecting to Port 1 &2)
• Flowmeter equipped with 1 x M12 (with 8 wires, connecting to
Port 1 &2)
These options allow for connection to different network
topologies:
Topology 4 wires 4 wires 4 wires 8 wires
1 x M12 (4 wires) 2 x M12 (4 wires) 1 x M12 (8 wires)
Star Y Y Y
Ring or daisy-
chain
N Y N
PoE N N Y
For the internal wiring inside the transmitter and the related
pinout within the M12 Plug, refer to table below:
Wiring inside the transmitter
M12
Connector pin
Color Ethernet card
port/pin
34
21
M12 plug with 4 wires
1Yellow Port 1 X1
2Orange Port 1 X2
3White Port 1 X3
4Blue Port 1 X4
46
5
8
7
3
21
M12 plug with 8 wires
1White Port 1 X1
2Blue Port 1 X2
3Brown Port 1 X3
4Green Port 1 X4
5Pink Port 2 X5
6Yellow Port 2 X6
7Grey Port 2 X7
8Red Port 2 X8
1
2
3
4
A
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WARNING
There are limitations of the M12 plug in combination with a
hazardous-area-design flowmeter.
No Ex
Area
ATEX/IEX
Zone 2
Div 2
Ethernet cable directly connected to
Ethernet card terminals
Y Y Y
Ethernet cable connected to M12
plug at transmitter housing
Y Y N
WARNING
When using the M12 Plug in combination with a hazardous-
area-design Flowmeter, a retainer clip must be put in place.
A– Retaining clip
RJ45 connector (option)
Various Options for RJ45 connection are available from the
Modelcode. The RJ45 connector is equipped with a certain
length of Ethernet cable – as per model code.
The flowmeter is shipped with the Ethernet cable fitted to the
terminals inside the transmitter:
• Flowmeter equipped with 1 x RJ45 (with 4 wires, connecting
to Port 1)
• Flowmeter equipped with 2 x RJ45 (with 4 wires each,
connecting to Port 1 and 2)
• Flowmeter equipped with 1 x RJ45 (with 8 wires, connecting
to Port 1 and 2)
These options allow for connection to different network
topologies:
Topology 4 wires 4 wires 4 wires 8 wires
1 x RJ45
(4 wires)
2 x RJ45 (4 wires) 1 x RJ45
(8 wires)
Star Y Y Y
Ring or
daisy-chain
N Y N
PoE N N Y
For the internal wiring inside the transmitter and the related
pinout within the RJ45 connector, refer to table below:
Wiring inside the transmitter
Color Ethernet card
port/pin
RJ45 with 4 wires Yellow Port 1 X1
Orange Port 1 X2
White Port 1 X3
Blue Port 1 X4
RJ45 with 8 wires White/orange Port 1 X1
Orange Port 1 X2
White/green Port 1 X3
Green Port 1 X4
White/blue Port 2 X5
Blue Port 2 X6
White/brown Port 2 X7
Brown Port 2 X8
WARNING
There are limitations of the RJ45 plug in combination with a
hazardous-area-design flowmeter.
No Ex
Area
ATEX/IEX
Zone 2
Div 2
Ethernet cable with RJ45 connector
fitted at transmitter housing
Y Y N
A
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8
…Connecting Ethernet to the flowmeter
Wiring with different network topologies
A– Daisy-chain
B– Ring
C– Star
Topology No. Ethernet
cables connected
No. wires in
Ethernet cable
PoE Port Pin Function Cable
Star
1 4 No 1
X1 RD+ yellow
X2 RD- orange
X3 TD+ white
X4 TD- blue
1 8 No
1
X1 RD+ white / orange
X2 RD- orange
X3 TD+ white / green
X4 TD- green
2
X5 Spare 1+ white / blue
X6 Spare 1- blue
X7 Spare 2+ white / brown
X8 Spare 2- brown
1 4 Yes 1
X1
Recommendation:
use cable with 8 wires
X2
X3
X4
1 8 Yes
1
X1 RD+ white / orange
X2 RD- orange
X3 TD+ white / green
X4 TD- green
2
X5 Spare 1+ white / blue
X6 Spare 1- blue
X7 Spare 2+ white / brown
X8 Spare 2- brown
Ring or daisy-chain
2 4*No
1
X1 RD+ yellow
X2 RD- orange
X3 TD+ white
X4 TD- blue
2
X5 RD+ yellow
X6 RD- orange
X7 TD+ white
X8 TD- blue
* If you use 8-wire cables, 4 wires will not be connected.
A B C
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9
Parameterization for start-up
On initial start, do the steps that follow:
1 Make sure that the transmitter is connected to the Ethernet.
2 Log on to the flowmeter and set the parameters:
a Set DHCP Client to enabled.
b Make sure that the flowmeter IP address (host IP address)
is set.
c Set Webserver Access to Full.
d Set EtherNet IP Access to Full.
e Set Display Tag to Bus Address.
Communication
Ethernet
General
Internet layer
DHCP client enabled
Host IP address 192.168.1.122
Subnet mask
Webserver
Access Full
Ethernet IP
Access Full
Display
Language
Contrast
Operator Page 1
Operator Page 2
Autoscroll
Flow Format
Date Format
Display Tag
Bus Address (Ethernet address)
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…Installation
Ethernet card status LEDs
The 6 LEDs on the Ethernet card indicate the status of each port and the network.
To enable card status indication in the upper HMI Line, navigate to Display > Display Tag > Ethernet Status.
LED Status HMI display Description
A Port 1 ON Network connection (link up)
OFF No network
B Activity 1 Flashing or ON Traffic
OFF No traffic
C Port 2 ON Network connection (link up)
OFF No network
D Activity 2 Flashing or ON Traffic
OFF No traffic
EModule Status (Mod) Green, ON Mod showing <G> continously Device ready for Operation. Working
properly
Green, flashing (1 Hz) Mod changing between <G> and < > Standby. Device not configured yet
Green/ red, flashing (1Hz) Device performs "Power-On" Test
Red, flashing (1 Hz) Mod changing between <R> and < > Simple Error, which can be fixed
Red, ON Mod showing <R> continously Major Error. Non removable serious
error
OFF Mod showing < > continously No Power
FNetwork Status (Net) Green, ON Net showing <G> continously Connected. Device has at least one
established connection
Green, flashing (1 Hz) Net changing between <G> and < > No Connection. Device did not
establish any connections, but was
assigned an IP address
Green/red, flashing (1 Hz) Device performs "Power-On" Test
Red, ON Net showing <R> continously Dublicated IP address. Device has
detected that the device IP address
is already in use
OFF Mod showing < > continously No supply voltage or IP Address.
Red, flashing (1 Hz) Mod changing between <R> and < > Connection timeout
Note
For card status indication in the upper HMI Line, navigate to Display > Display Tag > Ethernet Status.
B
A
C
D
E F
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