ABB SPS-48V User manual

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Document – CC848904251
SPS -48V Slimline Power Shelf
Models: J2007003L002 – alpha suffixes per Slimline Power System
Brochure
QUICK START GUIDE
Battery CB - some models
No vertical spacing is required, allow a minimum 2 inch clearance at back of shelf for rectifier airflow.
Refer to Slimline Power System Brochure for details and accessories.
• Wire cutters and strippers • Torque wrench - 0-65 in-lb (0-10 Nm) • Screwdrivers - Philips #1 and #2, Flat small
• Cable crimpers • Sockets - 5/16”, 7/16, etc.
Tools required:
Step 2 – Connect Chassis Ground and DC Reference (CO) Ground
Lug Landings: #10 double-hole on 5/8-inch center (lugs not provided)
Some applications may rely on frame mounting screws for chassis ground, omitting the chassis ground wire.
Some applications may use the Chassis Ground strap, using a single wire for both chassis ground and DC
reference ground.
Minimum 10 AWG wire is recommended.
Torque 10-32 screws to 30 in-lb (3.4 Nm) - 5/16” socket.
Step 1 – Mount Shelf
1. Reposition mounting ears as required - 1 screw each.
Torque to 25 in-lb (2.8 Nm) - Phillips screwdriver.
2. Attach shelf to the frame using a minimum of four screws (two on each side) - 12-24 (provided).
Torque to 35 in-lb (4 Nm) - 5/16” socket.

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Step 3 – Connect AC Input
Connect AC cords - 1 or 2 C13 cords
Secure cord with the furnished AC retention clamps.
Danger: If blunt cut cords are used ensure AC power is OFF and use appropriate lock-out tag-out procedures
before continuing with ac connections. Follow all local and national wiring rules when connecting to ac
mains.
CAUTION: Route AC cables to avoid contact with sharp or rough surfaces that may damage insulation and cause a
short circuit.
Chassis Ground strap
Furnished with shelf
DC Reference (CO) Ground
Chassis Ground options
AC Retention Clamp
Furnished with shelf
Step 4 – Connect DC Output and Batteries
CAUTION:Verify battery voltage and polarity with a voltmeter before proceeding.
Note:RETURN must be externally connected to DC Reference (CO) ground.
DC Outputs
12 AWG Max Strip 0.35” (9 mm)
15 A Max GMT style Fuse
Torque to 4 in-lb (0.45 Nm)
Battery connections
Strip 0.6” (15 mm)
Push wire in fully
8 AWG Max
Use flat screw driver
to open clamp
OS Alarm - some models
Insert wire, tighten screw
10 AWG max

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Step 5 – Connect Open String Alarm – Some Models - Optional
Connect OS Alarm as directed in site installation instructions.
J2 Alarm inputs
J1 Alarm outputs
J5 LAN Port
J3 1-Wire Battery
Temp Monitor
USB Craft Port
Signal Connections
Step 6 – Set Jumpers – LAN Port and Relay per Galaxy Pulsar Edge Controller
Quick Start Guide
Step 7 – Install Controller per Galaxy Pulsar Edge Controller Quick Start Guide
Step 8 – Install Signal and Communications Cables
Connectors are on rear.
1. J1-2Alarms and Inputs - Connect to office alarms and signals.
See Information: Alarm Connections for Details
2. J5 LAN - Connect to Ethernet network.
Step 9 – Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar
Edge Controller Quick Start Guide – Optional
1. Connect 1-Wire Battery Temp and Voltage Monitor to J3.
Step 10 – Install Rectifiers
Firmly push the rectifier into the rectifier slot.
Tighten the thumb screw until the rectifier is seated.
NOTE: When installing a rectifier in a powered system the RUN LED on the
rectifier will blink until communication with the controller is
established.

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Step 11 – Initial Start Up
Verify that all AC, DC and Alarm connections are complete and secure. Turn on AC input breakers. If there are no
alarms, make required adjustments to the default settings on the controller for this installation.
Step 12 – Configure Controller per Galaxy Pulsar Edge Controller
Quick Start Guide
Verify and edit controller basic configuration parameters per site engineering instructions.
Information: Rectifier Options
Rectifiers
single phase, hot-pluggable, fan-cooled
Input Output
Recommended
AC Breaker
Vac A2 - C13
AC Cords
1 - C13
AC Cord Float Vdc WA1
150027894 EP0500-UTEZ: 540W 100-120 6.5 10A 20A 48-58 540 10
CC109165602 EP1000-UTEZ: 1000W 100-120 12 15A 48-58 1000 20
200-240 610A 15A 48-58 1000 20
CC109165610 EP1600-UTEZ: 1600W 100-120 15 20A 48-58 1200 24
200-240 7.5 10A 20A 48-58 1600 32
1Output Current at 54.5V. Outputs are power limited, not current limited.
Information: Alarm Connections
See the Slimline Power System Brochure for details.
Alarm connections are on the rear of the shelf - J1 is Alarm Outputs and J2 is Alarm Inputs.
Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.
Connector J1 – Controller Variants J2 – All Controllers
Pin
Controller
Color 0I5R_D – 5 Alarm 3C3R – 3 Alarm 9C0R_USB – 9 Inputs Color All
1BK Output: R3 = Rtn Input: PBT/TR Input: Door Open YInput: SPD Fail
2BR Output: R2 = Rtn Input: Hi Ext. Temp. Input: Surge Protect Fail S--
3ROutput: R1 = Rtn Output: R1 = Rtn Input: Door 2 Open OInput: AUX MAJ
4OOutput: PMN Rtn Output: PMN Rtn Input: Ext DC Gail Major VInput: Air Cond. Fail
5YOutput: PMJ Rtn Output: PMJ Rtn Input: Ext DC Fail Minor WInput: Door Open
6GOutput: R3 = ACF Input: RTNS Input: Returns BL -48V
7BL Output: R2 = RFA Input: Cust. Alrm 1 Input: Retrieve Generator BR -48V
8VOutput: R1 = BD Output: R1 = BD Input: Battery Fail BK -48V
9SOutput: PMN Output: PMN Input: Air Conditioner Fail
10 WOutput: PMJ Output: PMJ Input: External Fan Fail

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Specifications and Application
• Specifications and ordering information are in the Slimline Power System Brochure available at
www.abbpowerconversion.com
• External Surge Protective Devices (SPDs) - are required on all AC inputs.
Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.
• Equipment and subassembly ports:
1. are suitable for connection to intra-building or unexposed wiring or cabling;
2. can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated Ground
Plane
(Mesh-Bonding Network or Common Bonding Network).
• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.
• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
Reference Documents
These documents are available at www.abbpowerconversion.com
Document Title
850035894 Galaxy Pulsar Edge Quick Start Guide
CC848815341 Pulsar Edge Controller Family Product Manual
Slimline Power System Brochure

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Safety Statements
• Do not install this equipment over combustible surfaces.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• US or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified field-wire
conductors.
• All installations - apply the appropriate connector to the correct size conductor as specified by the connector
manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Circuit Breakers and Fuses
• Use only those specified in the equipment ordering guide.
• Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating
• GMT Style Fuses - Use only fuses provided with safety caps.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet AC
service ground bus. In huts, vaults, and central offices connect to the system bonding network.

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary
knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working
on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from the
bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages are
present in the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer modules,
hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Use only properly insulated tools.
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.
Disconnect all power input before servicing the equipment. Check for multiple power inputs.
• Wear safety glasses.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.
• Test circuits before touching.
• Be aware of potential hazards before servicing equipment.
• Identify exposed hazardous electrical potentials on connectors, wiring, etc.
• Avoid contacting circuits when removing or replacing covers;.
• Use a personal ESD strap when accessing or removing electronic components.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including
batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as
pacemakers. Effects decrease with distance.

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
Revision Date Description of the change
5.0 08/10/2023 Updated as per ABB template
Change History (excludes grammar & clarifications)

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2023 ABB. All rights reserved. SPS Shelf L002_QSG Rev 5.0
We reserve the right to make technical changes or modify the
contents of this document without prior notice. With regard
to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.
We reserve all rights in this document and in the subject matter and
illustrations contained therein. Any reproduction, disclosure to third
parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
All rights reserved
ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com