ABB RARIC User manual

xx02000677.jpg
RARIC
Shaft current protection
• Sensitive protection for bearings of large rotating machines
• Operates for shaft currents larger than 0,3 - 0,8 A AC, depend-
ing on the diameter of the shaft
• Fundamental or third harmonic operating principle
• AC or DC powered, galvanically isolated
• Shaft current transformer with test winding
• Can be applied to shafts with diameters up to 2960 mm
• Settable time delay
• Trip relay with heavy duty contacts and indicating flag
• Test switch
Features
User’s guide
1MRK 502 001-UEN
Revision: A
Issued January 2003
Data subject to change
without notice

1MRK 502 001-UEN
Page 2 RARIC
Shaft current protection
Contents Page
1 APPLICATION........................................................................... 3
2DESIGN........................................................................................ 4
2.1 The RARIC protection ..................................................... 4
2.2 The ILDD shaft current transformer.............................. 5
3 MODE OF OPERATION........................................................... 6
4 RECEIVING, STORAGE AND INSTALLATION................. 8
4.1 Receiving............................................................................ 8
4.2 Storage................................................................................ 8
4.3 Installation......................................................................... 8
5 SETTING, TESTING AND COMMISSIONING.................... 9
5.1 Setting................................................................................. 9
5.2 Testing and commissioning.............................................. 9
5.2.1 Injection test............................................................ 9
5.2.2 Primary test............................................................. 9
6 MAINTENANCE ........................................................................ 9
7 TECHNICAL DATA ................................................................ 10
8DIAGRAMS............................................................................... 12
9 DIMENSION ILDD .................................................................. 15
10 MOUNTING ............................................................................. 16

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 3
An emf is induced in the shaft of the generators due to the magnetic dis-
similarities in the armature field. The emf normally contains a large
amount of harmonics. Both the wave-shape and the magnitude of the
induced voltage depend on the type and size of the machine and they also
vary with the loading.
Normally, the induced voltage will be in the range 0.5 to 2 volts for turbo-
generators and 10 to 30 volts for hydro-generators.
To prevent the rotor from being electrically charged, the shaft of the turbo-
generators is usually grounded via a slip-ring on the prime mover side. For
hydro-generators, the water in the turbine provides a connection to
ground. If the bearing pedestal at the other side of the rotor is grounded,
the induced voltage will be impressed across the thin oil-film of the bear-
ing. Due to the low impedance of the loop formed by the shaft, the bearing
and the ground structure, a breakdown of the oil-film insulation may give
rise to a heavy current which leads to destruction of the bearing.
Consequently, the bearing pedestal furthest from the prime mover is usu-
ally insulated from ground and the insulation should be supervised by a
suitable protection. Severe damage on the bearings is not expected to
occur if the shaft current is less than one ampere.
Shaft current protection RARIC with a special current transformer ILDD
is used to detect currents that can damage the bearings of a generator. The
relay can be used for generators with shaft diameter up to 2960 mm.
Min operate current is 0.3 to 0.8 ampere, depending on the diameter of the
shaft.
The RARIC protection is available in two versions:
Version 1 has a linear frequency characteristic and operates on the funda-
mental and harmonic components in the shaft current.
Version 2 has a damping filter for the fundamental frequency and operates
on the harmonics in the shaft current. This version is used when the shaft
current transformer is exposed to a large fundamental frequency leakage
flux.
1
APPLICATION

1MRK 502 001-UEN
Page 4 RARIC
Shaft current protection
The RARIC protection is built up of a test switch, terminal bases, plug-in
modules and connection parts of type COMBIFLEX. The test switch and
the terminal bases are screwed to two apparatus bars. The plug-in modules
are inserted and screwed to the terminal bases. All internal connections are
made on the rear of the terminal bases with COMBIFLEX socket leads.
Leads with a 10 A COMBIFLEX socket at one end are used for external
connections to the relay bases and leads with 20 A socket are used for con-
nections to the test switch.
Fig. 1 shows the components of the RARIC protection and the connec-
tions to the measuring and test windings of the ILDD shaft-current trans-
former. The numbers below refer to the numbering of the components in
Fig. 1.
1. Test switch RTXP 18
When a test handle RTXH 18 is inserted into the test switch, the trip
and alarm circuits are opened. A relay test apparatus can be con-
nected to terminals 3B and 4B on the test handle to inject current into
the test winding A - B.
2. Damping filter RXTFB 4 (only for RARIC, Version 2)
contains capacitors, reactors and resistors. One parallel resonance
and one series resonance circuit in the filter gives the frequency char-
acteristic shown in Fig. 4.
3. Overcurrent relay RXIK1
is the measuring unit of RARIC. The operating value of RXIK 1 is
steplessly settable 0.5 - 2 mA. The current input circuit has an resist-
ance of 82 ohms and contains an RC circuit to suppress high fre-
quency disturbance signals. The output circuit contains an impulse
holding function which ensures operation also when intermittent
input current signals are received.
4. Time relay RXKL 1
is a static relay with scale 30 ms to 99 h. The setting determines the
delay of the trip signal.
5. Auxiliary relay RXME 18
has heavy-duty contacts which can be used in signal and tripping cir-
cuits. The relay is fitted with a red flag to indicate operation.
The flag is manually reset by means of a resetting knob in the cover.
6. Power supply unit RXTUB 2
is an AC/DC converter which contains a transformer, full-wave recti-
fier and smoothing capacitors. The unit supplies auxiliary voltage to
the relays in RARIC.
The output DC voltage is 24 volts (± 12 V).
RARIC is also available with a DC/DC converter RXTUG 22H for
DC auxiliary voltage supply.
2 DESIGN
2.1 The RARIC protection

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 5
Fig. 1 Basic circuit for RARIC.
The ILDD shaft-current transformer is of special design with high quality
core steel, where the number of secondary turns and the core cross-sec-
tional area are optimized to the diameter of the transformer to get the low-
est possible primary operate current when connected to the RXIK 1 relay.
The measuring and the test windings are covered with cotton tape and then
embedded in a circular shaped U-profile for mechanical protection and
magnetic screening. The profile with the core and the windings is then
embedded in resin.
The transformer is split up in two parts for sizes with inner diameter up to
and including 2 000 mm. For larger diameters, the transformer is split up
in four parts. When the parts are jointed, the steel sheets of the core are
interleaved with an overlap of about 30 mm.
The measuring winding, with 400 - 800 turns depending on the diameter
of the transformer, is evenly distributed on the parts of the core. When the
transformer parts are mounted together, the parts of the measuring wind-
ing must be connected to the terminals S, see Fig. 2. The pilot-wires to the
RARIC protection are connected to terminals S1 -S2, see Fig. 2.
The test winding has four turns and is connected to terminals marked
A and B.
ALARM
TRIP 17A
16A
1
-
+++
0
100V
110V
220V
18A
2A 1A
1:
9A
10A 11A 12A
5
3
6
4
+ 0 -
2
3A3B
4A4B
S1
S2
B
A
1
Ι
Ι
Ι
502001
-5
2.2 The ILDD shaft current transformer

1MRK 502 001-UEN
Page 6 RARIC
Shaft current protection
Fig. 2 Shaft current transformer ILDD with diameter D up to 2000 mm.
The ILDD shaft current transformer encompasses the rotor shaft and func-
tions in principle like a cable current transformer. The measuring winding,
which is connected to the RARIC protection, contains from 400 up to 800
turns, depending on the diameter of the transformer. When the current in
the measuring winding exceeds the operate value of the overcurrent relay
RXIK 1, it operates and tripping is given after the delay set on time relay
RXKL 1.
If the shaft current is intermittent, for example due to intermittent break-
down of the insulation of the oil film in the bearing, pulses are fed to
RXIK 1. If these pulses exceed the operating value of the relay, and the
intervals between the pulses are shorter than 0.9 s, the contacts of the out-
put relay will be continuously closed.
The impedance of the current measuring circuit in RXIK 1 is about 80
ohms. Hence, for Version 1, the operate voltage is about 40 mV at the low-
est setting 0.5 mA of RXIK 1.
Fig. 3 shows the maximum primary operate current at 50 - 60 Hz for
RARIC, Version 1, at relay settings 0.5 and 1 mA as function of the inner
diameter of the ILDD transformer.
Fig. 4 shows the operate voltage for RARIC, Version 2, as function of the
frequency. The curves in both figures are valid for sinusiodal currents and
max. 5 ohms pilot-wire resistance between the transformer and the protec-
tion.
Max 70
38
50
D±5
AQTrafoAB
B
A
S2
S1S
en02000670.vsd
S
3 MODE OF OPERATION

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 7
Fig. 3 Primary operate current at relay setting 0.5 resp. 1 mA as func-
tion of the inner diameter of ILDD.
The filter in Version 2 rejects the fundamental voltage by more than 70:1.
Fig. 4 Operate voltage of RARIC, Version 2 as function of frequency.
Rated frequency = 50 Hz.
502001
-1
7
6
1
0,5
0,1
0,04
(V)
30 50 100 150 500
I = 1 mA
s
I = 0,5 mA
s
f (Hz
)
502001
-2

1MRK 502 001-UEN
Page 8 RARIC
Shaft current protection
Remove the protection from the transport case and make a visual inspec-
tion for transport damages. Check that all screws are firmly tightened and
all relay elements are securely fastened.
Check on the rating plate of the relay units that the delivered relay has cor-
rect data as regards auxiliary voltage, frequency etc. Check against the list
of apparatus that all units are included.
If the relay is to be stored before installation this must be done in a dry and
dust-free place, preferably in the original transport case.
The RARIC protection can be placed in a 19" equipment frame for mount-
ing in a 19" rack in a cubicle. The relay can also be placed in a relay case
type RHGX.
On delivery, all internal connections in the protection are ready made.
External connections (dotted lines on the circuit diagrams) are made with
leads with 20 A COMBIFLEX sockets to the RTXP 18 test switch and
with 10 A sockets to the relay terminal bases.
The ILDD shaft current transformer should be mounted around the shaft at
a place where any possible current through the bearing is flowing in the
shaft. This means that it should be mounted at the rotor side of any bearing
or slip-ring. To avoid disturbances the transformer shall be mounted on the
turbine side of the machine which is free from field bars and at maximum
distance from the end of the stator winding. See Fig. 12 and Fig. 13 for
recommended mounting.
Screened cable, with twisted pairs and with the screen grounded only at
the relay side is recommended for the connections between the protection
and the shaft current transformer.
An inner diameter of the transformer 20 - 50 mm larger than the shaft
diameter is suitably selected. Large diameter of the transformer has a neg-
ative influence on the sensitivity of the protection and it also increases the
risk of stray fluxes entering the CT core.
The width of the transformer in axial direction is 38 mm for inner diame-
ters up to 2 000 mm and 42 mm for inner diameters above 2 000 mm.
An axial distance of at least 250 mm is required for assembling the trans-
former sections on the shaft.
Mounting details are not included in the delivery, since they must be
designed to suit the specific machine. Examples on mounting supports,
which can be used in most cases, are showned in Fig. 14.
4 RECEIVING, STORAGE AND INSTALLATION
4.1 Receiving
4.2 Storage
4.3 Installation

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 9
The setting of the overcurrent relay RXIK 1 is suitably decided after
checking the magnitude of the stray current to the relay when the genera-
tor is running at load. In case of induced stray currents, a setting 50%
higher than the setting which gives unwanted operation is recommended.
The time delay set on time relay RXKL 1 should with margin override the
time delay of the phase short-circuit back-up impedance or overcurrent
protection. A normal setting is 3 s.
Set the overcurrent relay and the time relay according to the above. Insert
the RTXH 18 test handle into the RTXP 18 test switch.The primary oper-
ating current of the protection is tested by injecting current of rated fre-
quency into test winding A - B of the shaft current transformer from test
terminals 3B - 4B on the handle. The test winding has four turns, hence
the primary operate shaft current is four times the injected operate current.
Observe that for RARIC Version 2, rated frequency is 150 or 180 Hz. For
this version, the relay shall not operate at lowest setting when 3 V rated
frequency voltage is applied to relay terminals 107:231 - 241, (see Fig. 4).
Without altering the settings, interchange the leads to the test terminals
and check the operate value. It can be different from the earlier measured
value. Both values should be recorded for comparison at future tests.
Set the injection current to 2 times the operate value and check the time
delay.
Connect a brush via a test lead to an ammeter and then further to ground
via a series connected adjustable resistor, 0 - 30 ohms. When the machine
is running, press the brush against the shaft near the insulated bearing and
reduce the resistance until the relay operates. Record the operate current.
Check the external connections for the trip and alarm signals.
Under normal conditions RARIC requires no special maintenance.
The covers should be installed in place and the hole for the current setting
knob should be blanked off with a plastic plug.
Maintenance testing at regular intervals, say every second years, should be
made. The testing is suitably made by injection of current to the test wind-
ing, since this also checks the ILDD transformer and the wiring up to the
protection.
5 SETTING, TESTING AND COMMISSIONING
5.1 Setting
5.2 Testing and commissioning
5.2.1 Injection test
5.2.2 Primary test
6 MAINTENANCE

1MRK 502 001-UEN
Page 10 RARIC
Shaft current protection
Table 1: Basic data
Current setting range (RXIK) 0.5-2 mA, 50-60 Hz
Operate shaft current at setting
0.5 mA and transformer diameters
160-3000 mm Version 1: 0.3-0.8 A, 50-60 Hz Version 2: 0.3-0.8 A, 150 Hz
Reset ratio > 99%
Filter characteristic, version 2 The filter rejects the fundamental by 70:1
Input impedance 80 ohm resistive
Overload capacity
shaft diameter < 700 mm
shaft diameter 700-1600 mm
shaft diameter 1610-2500 mm
shaft diameter > 2500 mm
50 A shaft current continuously and 200 A in 1 s
65 A shaft current continuously and 250 A in 1 s
75 A shaft current continuously and 300 A in 1 s
100 A shaft current continuously and 400 A in 1 s
Auxiliary rated voltage 100, 110 and 220 V, 50-60 Hz or 24-250 V DC
Power consumption from aux.voltage
AC supply
DC supply Approx. 2 VA before and 8 VA after operation Approx. 3 W before and 7 W after operation
Time setting range (RXKL) 30 ms-99 h
Permissible ambient temperature -5 to +55 °C
Permissible range auxiliary voltage
supply 80-110 % of rated voltage
Table 2: Electromagnetic compability tests
Power frequency test (SS 436 15 03) 0,5 kV, class PL4
Fast transient test (SS 436 15 03) 4-8 kV, class PL4
1 MHz burst test (IEC 60255-22-1) 2.5 kV, class III
Table 3: Insulating tests (IEC 60255-5)
Dielectric test 2 kV, 50 Hz, 1 min
Impulse voltage test 5.0 kV, 1.2/50 µs, 0.5 J
Table 4: Contact data
Trip circuits (RXME 18)
Max system voltage within a
contact set 450 V dc, 400 V ac
Current-carrying capacity for already
closed contact 55 A for 200 ms
30 A for 1 s
6 A continuously
Making and conducting capacity,
L/R < 10 ms 30 A for 200 ms
20 A for 1 s
Breaking capacity,
max. 250 Vac, PF > 0.1 20 A
Breaking capacity, dc, L/R < 40 ms 20 A at 24 V
18 A at 48 V
3 A at 110 V
1 A at 220 V
7 TECHNICAL DATA

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 11
Alarm circuits (RXKL1, RXTUG22H/RXIK1)
Max. system voltage within a
contact set 250/250 V dc
250/250 V ac
Current-carrying capacity for already
closed contact 30/– A for 200 ms
15/10 A for 1 s
5/4 A continuously
Making and conducting capacity,
L/R < 10 ms 30/20 A for 200 ms
10/10 A for 1 s
Breaking capacity, dc, L/R < 40 ms 2/1,5 A at 24 V
1/0,5 A at 48 V
0,4/0,2 A at 110 V
0,2/0,1 A at 220 V
7DEOH Weights and dimensions
Weight
RARIC , version 1
RARIC , version 2
ILDD
4 kg
5 kg
10 + 80(D - 300) / 2300 kg
where D is the inner diameter in mm
Dimension
RARIC , version 1
RARIC , version 2
ILDD
4U 24C
4U 36C
See Fig. 11
Table 4: Contact data

1MRK 502 001-UEN
Page 12 RARIC
Shaft current protection
Fig. 5 Circuit diagram 7429 010-AD for RARIC, RK 649 101-AD, Ver-
sion 1, with AC/DC-converter RXTUB 2
Fig. 6 Circuit diagram 7429 010-BA for RARIC, RK 649 101-BA, Ver-
sion 1, with DC/DC-converter RXTUG 22H
8 DIAGRAMS
7429010-AD
31
18 22
I
28
41
21
4B 4A
16A 16B
1A 1B
18A 18B
I
U
126 127 128
118116117
11B 11A
10B 10A
9B 9A
12B 12A
313
21 11
24-250V
I
I
1)
2)
+++-
101
107
113
119
313
RTXP 18
RXTUG 22H
RXIK 1
RXKL 1
RXME 18
1) TRIPPING OF CB:S ETC.
2) ALARM ETC.
24C
4S
3)
-+
3) LOSS OF EL
+
17A 17B 17
27
101 16
26
316
318
317
25
27
26
16
14
15
15
17
13
11
12
16
119
21 11
107
101
2A 2B
113
3B 3A
101
101 107 113 119
313
7429010-BA

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 13
Fig. 7 Circuit diagram 7429 010-FC for RARIC, RK 649 101-FC, Ver-
sion 2,
with AC/DC-converter RXTUB 2.
Fig. 8 Terminal diagram 7429 010-ADA for RARIC, RK 649 101-AD,
Version 1.
7429010-FC
S1
S2
A
B
I
TRIPPING ETC.
ALARM ETC.
+
220V 110V
++-
SHAFT CURRENT PROTECTION
100V
0V
RARIC
16A
113:25
101 1A 18A
3B
101
4B
+
-
4A
3A
101
107:16
2A 319:26
17A
107:31
107:41
101 12A 11A 10A 9A
7429 010-ADA

1MRK 502 001-UEN
Page 14 RARIC
Shaft current protection
Fig. 9 Terminal diagram 7429 010-BAA for RARIC, RK 649 101-BA,
Version 1
Fig. 10 Terminal diagram 7429 010-FCA for RARIC, RK 649 101-FC,
Version 2
S1
S2
A
B
I
TRIPPING ETC.
ALARM ETC.
LOSS OF EL
+++++- -
24-250V
SHAFT CURRENT PROTECTION
RARIC
16A
119:25
107:316
107:318
107:317 101 1A 18A 107:116 107:118
3B
101
4B
+
-
4A
3A
101
113:16
2A 313:26
17A
113:31
113:41
101
U<
7429 010-BAA
S1
S2
A
B
TRIPPING ETC.
ALARM ETC.
+
220V 110V
++-
100V
0V
RARIC
16A
125:25
101 1A 18A
3B
101
4B
+
-
4A
3A
101
119:16
2A 331:26
17A
107:231
107:241
101 12A 11A 10A 9A
I
7429 010-FCA
I
SHAFT CURRENT PROTECTION

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 15
Fig. 11 Dimensions of the shaft current transformer ILDD. The measur-
ing windings of the two halves are interconnected via the termi-
nals S. All dimensions are in mm.
Transformer with D ≤ 2000 mm has the cross-section dimensions accord-
ing to Alt. 1.
Transformer with D > 2000 mm is split up in four parts and has the cross-
section according to Alt. 2.
9 DIMENSION ILDD
Max 70
38
50
Alt. 1
42
65
Max 85
Alt. 2
D±5
AQTrafoAB
B
A
S2
S1S
en02000669.vsd
S

1MRK 502 001-UEN
Page 16 RARIC
Shaft current protection
Fig. 12 Recommended mounting of the shaft current transformer ILDD
on hydro generators
Fig. 13 Recommended mounting of the shaft current transformer ILDD
on turbo generators
10 MOUNTING
RARIC
Oil film
Bearing housing
Insulation
Rotor
Turbine
Shaft current transformer ILDD
en03000001.vsd
RARIC
Generator
Turbine
Earthing
Shaft current transformer ILDD
Insulation
Bearing
Oil film
Bearing
en03000002.vsd

RARIC
Shaft current protection 1MRK 502 001-UEN
Page 17
The transformer should be mounted with 4 supports. One of the alterna-
tives 1, 2 or 3 can normally be used. Except the supporting bar all details
are the same for all alternatives. Site weldings indicated for alternative 1
applies to all alternatives.
Fig. 14 Examples of mounting supports.
en03000004.
tif