ABB Relion 615 series Instructions for use

Relion® 615 series
Motor Protection and Control
REM615
Application Manual

Document ID: 1MRS756885
Issued: 03.07.2009
Revision: A
Product version: 2.0
© Copyright 2009 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used, copied, or disclosed only in accordance with the terms of such
license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB representative.
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa, Finland
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-6 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international
standards of the IEC 60255 series.

Table of contents
Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................5
Related documentation..................................................................6
Document symbols and conventions..................................................6
Safety indication symbols..............................................................6
Document conventions..................................................................7
Functions, codes and symbols......................................................7
Section 2 REM615 overview............................................................9
Overview.............................................................................................9
Product version history..................................................................9
PCM600 and IED connectivity package version............................9
Operation functionality......................................................................10
Optional functions........................................................................10
Physical hardware............................................................................10
Local HMI.........................................................................................11
LCD.............................................................................................12
LEDs............................................................................................13
Keypad........................................................................................13
Web HMI...........................................................................................13
Authorization.....................................................................................14
Communication.................................................................................15
Section 3 REM615 variants............................................................17
REM615 variant list..........................................................................17
Presentation of standard configurations...........................................17
Standard configuration................................................................18
Terminal diagrams.......................................................................20
Connection diagrams...................................................................21
Standard configuration C for motor protection with current and
voltage based protection and measurements functions...................22
Applications.................................................................................22
Functions.....................................................................................22
Default I/O connections..........................................................23
Functional diagrams....................................................................24
Functional diagrams for protection.........................................25
Table of contents
REM615 1
Application Manual

Functional diagrams for disturbance recorder and
supervision functions..............................................................32
Functional diagrams for control and interlocking....................34
Section 4 Requirements for measurement transformers................39
Current transformers........................................................................39
Current transformer requirements for non-directional
overcurrent protection..................................................................39
Current transformer accuracy class and accuracy limit
factor......................................................................................39
Non-directional overcurrent protection...................................40
Example for non-directional overcurrent protection................41
Section 5 IED physical connections...............................................43
Inputs................................................................................................43
Energizing inputs.........................................................................43
Phase currents.......................................................................43
Residual current.....................................................................43
Phase voltages.......................................................................43
Residual voltage.....................................................................44
Auxiliary supply voltage input......................................................44
Binary inputs................................................................................44
Optional light sensor inputs.........................................................45
Outputs.............................................................................................46
Outputs for tripping and controlling..............................................46
Outputs for signalling...................................................................46
IRF...............................................................................................47
Section 6 Glossary.........................................................................49
Table of contents
2REM615
Application Manual

Section 1 Introduction
1.1 This manual
Application Manual contains application descriptions and setting guidelines sorted
per function. The manual can be used to find out when and for what purpose a
typical protection function can be used. The manual can also be used when
calculating settings.
1.2 Intended audience
This manual addresses the protection and control engineer responsible for
planning, pre-engineering and engineering.
The protection and control engineer must be experienced in electrical power
engineering and have knowledge of related technology, such as communication
and protocols.
1MRS756885 A Section 1
Introduction
REM615 3
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1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
Engineering Manual contains instructions on how to engineer the IEDs. The
manual provides instructions on how to use the different tools for IED engineering.
It also includes instructions on how to handle the tool component available to read
disturbance files from the IEDs on the basis of the IEC 61850 definitions. It further
introduces the diagnostic tool components available for IEDs and the PCM600 tool.
Installation Manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in chronological order in which the IED should be installed.
Commissioning Manual contains instructions on how to commission the IED. The
manual can also be used as a reference during periodic testing. The manual
provides procedures for energizing and checking of external circuitry, setting and
configuration as well as verifying settings and performing directional tests. The
Section 1 1MRS756885 A
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chapters are organized in chronological order in which the IED should be
commissioned.
Operation Manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for monitoring, controlling and
setting the IED. The manual also describes how to identify disturbances and how to
view calculated and measured network data to determine the cause of a fault.
Service Manual contains instructions on how to service and maintain the IED. The
manual also provides procedures for de-energizing, de-commissioning and disposal
of the IED.
Application Manual contains application descriptions and setting guidelines sorted
per function. The manual can be used to find out when and for what purpose a
typical protection function can be used. The manual can also be used when
calculating settings.
Technical Manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
Communication Protocol Manual describes a communication protocol supported
by the IED. The manual concentrates on vendor-specific implementations.
Point List Manual describes the outlook and properties of the data points specific to
the IED. The manual should be used in conjunction with the corresponding
Communication Protocol Manual.
Some of the manuals are not available yet.
1.3.2 Document revision history
Document revision/date Product version History
A/03.07.2009 2.0 First release
Download the latest documents from the ABB web site http://
www.abb.com/substationautomation.
1MRS756885 A Section 1
Introduction
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1.3.3 Related documentation
Name of the document Document ID
Modbus Communication Protocol Manual 1MRS756468
DNP3 Communication Protocol Manual 1MRS756709
IEC 60870-5-103 Communication Protocol Manual 1MRS756710
IEC 61850 Engineering Guide 1MRS756475
Installation Manual 1MRS756375
Operation Manual 1MRS756708
Technical Manual 1MRS756887
1.4 Document symbols and conventions
1.4.1 Safety indication symbols
This publication includes icons that point out safety-related conditions or other
important information.
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader to important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood
that operation of damaged equipment could, under certain operational conditions,
Section 1 1MRS756885 A
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result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.
1.4.2 Document conventions
• Abbreviations and acronyms in this manual are spelled out in Glossary.
Glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Information.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks, for example:
The corresponding parameter values are "On" and "Off".
• IED input/output messages and monitored data names are shown in Courier
font, for example:
When the function starts, the START output is set to TRUE.
1.4.3 Functions, codes and symbols
Table 1: REM615 Functions, codes and symbols
Functionality IEC 61850 IEC 60617 IEC-ANSI
Protection
Three-phase non-directional
overcurrent protection, low stage,
instance 1
PHLPTOC1 3I> (1) 51P-1 (1)
Three-phase non-directional
overcurrent protection, instantaneous
stage, instance 1
PHIPTOC1 3I>>> (1) 50P/51P (1)
Directional earth-fault protection, low
stage, instance 1 DEFLPDEF1 I0> → (1) 67N-1 (1)
Non-directional earth fault protection,
using calculated I0 EFHPTOC1 I0>> 51N-2
Three-phase undervoltage protection,
instance 1 PHPTUV1 3U< (1) 27 (1)
Positive-sequence undervoltage
protection PSPTUV1 U1< 47U+
Negative-sequence overvoltage
protection NSPTOV1 U2>47O-
Negative-sequence overcurrent
protection for motors, instance 1 MNSPTOC1 I2>M (1) 46M (1)
Negative-sequence overcurrent
protection for motors, instance 2 MNSPTOC2 I2>M (2) 46M (2)
Table continues on next page
1MRS756885 A Section 1
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Functionality IEC 61850 IEC 60617 IEC-ANSI
Loss of load supervision LOFLPTUC1 3I< 37
Motor load jam protection JAMPTOC1 Ist> 51LR
Motor start-up supervision STTPMSU1 Is2t n< 49,66,48,51LR
Phase reversal protection PREVPTOC I2>> 46R
Thermal overload protection for motors MPTTR1 3Ith>M 49M
Circuit breaker failure protection CCBRBRF1 3I>/I0>BF 51BF/51NBF
Master trip, instance 1 TRPPTRC1 Master Trip (1) 94/86 (1)
Master trip, instance 2 TRPPTRC2 Master Trip (2) 94/86 (2)
Arc protection, instance 1 ARCSARC1 ARC (1) 50L/50NL (1)
Arc protection, instance 2 ARCSARC2 ARC (2) 50L/50NL (2)
Arc protection, instance 3 ARCSARC3 ARC (3) 50L/50NL (3)
Control
Circuit-breaker control CBXCBR1 I ↔ O CB I ↔ O CB
Disconnector position indication,
instance 1 DCSXSWI1 I ↔ O DC (1) I ↔ O DC (1)
Disconnector position indication,
instance 2 DCSXSWI2 I ↔ O DC (2) I ↔ O DC (2)
Disconnector position indication,
instance 3 DCSXSWI3 I ↔ O DC (3) I ↔ O DC (3)
Earthing switch indication ESSXSWI1 I ↔ O ES I ↔ O ES
Emergency start-up ESMGAPC1 ESTART ESTART
Condition Monitoring
Circuit-breaker condition monitoring SSCBR1 CBCM CBCM
Trip circuit supervision, instance 1 TCSSCBR1 TCS (1) TCM (1)
Trip circuit supervision, instance 2 TCSSCBR2 TCS (2) TCM (2)
Current circuit supervision CCRDIF1 MCS 3I MCS 3I
Fuse failure supervision SEQRFUF1 FUSEF 60
Motor runtime counter MDSOPT1 OPTS OPTM
Measurement
Disturbance recorder RDRE1 - -
Three-phase current measurement,
instance 1 CMMXU1 3I 3I
Sequence current measurement CSMSQI1 I1, I2, I0I1, I2, I0
Residual current measurement,
instance 1 RESCMMXU1 I0In
Three-phase voltage measurement VMMXU1 3U 3U
Residual voltage measurement RESVMMXU1 U0Vn
Sequence voltage measurement VSMSQI1 U1, U2, U0U1, U2, U0
Three-phase power and energy
measurement PEMMXU1 P, E P, E
Section 1 1MRS756885 A
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Section 2 REM615 overview
2.1 Overview
REM615 is a dedicated motor protection and control IED (intelligent electronic
device) designed for the protection, control, measurement and supervision of
asynchronous motors in manufacturing and process industry. REM615 is a member
of ABB’s Relion® product family and part of its 615 protection and control product
series. The 615 series IEDs are characterized by their compactness and
withdrawable design.
Re-engineered from the ground up, the 615 series has been designed to unleash the
full potential of the IEC 61850 standard for communication and interoperability
between substation automation devices. Once the standard configuration IED has
been given the application-specific settings, it can directly be put into service.
The 615 series IEDs support a range of communication protocols including IEC
61850 with GOOSE messaging, IEC 60870-5-103, Modbus® and DNP3.
2.1.1 Product version history
Product version Product history
2.0 Product released
2.1.2 PCM600 and IED connectivity package version
• Protection and Control IED Manager PCM600 Ver. 2.0 SP2 or later
• REM615 Connectivity Package Ver. 2.5 or later
• Parameter Setting
• Firmware Update
• Disturbance Handling
• Signal Monitoring
• Lifecycle Traceability
• Signal Matrix
• Communication Management
• Configuration Wizard
• Label Printing
• IED User Management
1MRS756885 A Section 2
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REM615 9
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Download connectivity packages from the ABB web site http://
www.abb.com/substationautomation
2.2 Operation functionality
2.2.1 Optional functions
• Arc protection
• Modbus TCP/IP or RTU/ASCII
• IEC 60870-5-103
• DNP3 TCP/IP or serial
2.3 Physical hardware
The IED consists of two main parts: plug-in unit and case. The plug-in unit content
depends on the ordered functionality.
Table 2: Plug-in unit and case
Main unit Slot ID Content options
Plug-in
unit
- HMI Small (4 lines, 16 characters)
Large (8 lines, 16 characters)
X100 Auxiliary power/BO
module
48-250 V DC/100-240 V AC; or 24-60 V DC
2 normally-open PO contacts
1 change-over SO contact
1 normally-open SO contact
2 double-pole PO contacts with TCS
1 dedicated internal fault output contact
X110 BIO module 8 binary inputs
4 signal output contacts
X120 AI/BI module 3 phase current inputs (1/5A)
1 residual current input (1/5A or 0.2/1A)1)
4 binary inputs
Case X130 AI/BI module 3 phase voltage inputs (100, 110, 115 or 120 V)
1 residual voltage input (100, 110, 115 or 120 V)
4 binary inputs
X000 Optional communication
module
See the technical manual for details about different
types of communication modules.
1) The 0.2/1A input is normally used in applications requiring sensitive earth-fault protection and
featuring core-balance current transformers.
Rated values of the current and voltage inputs are basic setting parameters of the
IED. The binary input thresholds are selectable within the range 18…176 V DC by
adjusting the binary input setting parameters.
Section 2 1MRS756885 A
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The connection diagrams of different hardware modules are presented in this manual.
See the installation manual for more information about the case and
the plug-in unit.
Table 3: Number of physical connections in standard configurations
Conf. Analog channels Binary channels
CT VT BI BO
C 4 51) 12 10
1) One of the five channels reserved for future applications
2.4 Local HMI
A070704 V2 EN
Figure 2: LHMI
The LHMI of the IED contains the following elements:
1MRS756885 A Section 2
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• Display
• Buttons
• LED indicators
• Communication port
The LHMI is used for setting, monitoring and controlling.
2.4.1 LCD
The LHMI includes a graphical LCD that supports two character sizes. The
character size depends on the selected language. The amount of characters and
rows fitting the view depends on the character size.
Table 4: Characters and rows on the view
Character size Rows in view Characters on row
Small, mono-spaced (6x12
pixels)
5 rows
10 rows with large screen
20
Large, variable width (13x14
pixels)
4 rows
8 rows with large screen
min 8
The display view is divided into four basic areas.
12
3 4
A070705 V2 EN
Figure 3: Display layout
1Header
2 Icon
3 Content
4 Scroll bar (displayed when needed)
Section 2 1MRS756885 A
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2.4.2 LEDs
The LHMI includes three protection indicators above the display: Ready, Start and
Trip.
There are also 11 matrix programmable alarm LEDs on front of the LHMI. The
LEDs can be configured with PCM600 and the operation mode can be selected
with the LHMI, WHMI or PCM600.
2.4.3 Keypad
The LHMI keypad contains push-buttons which are used to navigate in different
views or menus. With push-buttons you can give open or close commands to one
primary object, for example, a circuit breaker, disconnector or switch. The push-
buttons are also used to acknowledge alarms, reset indications, provide help and
switch between local and remote control mode.
A071176 V1 EN
Figure 4: LHMI keypad with object control, navigation and command push-
buttons and RJ-45 communication port
2.5 Web HMI
The WHMI enables the user to access the IED via a web browser. The supported
web browser version is Internet Explorer 7.0 or later.
WHMI is disabled by default.
WHMI offers several functions.
• Alarm indications and event lists
• System supervision
• Parameter settings
1MRS756885 A Section 2
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• Measurement display
• Disturbance records
• Phasor diagram
The menu tree structure on the WHMI is almost identical to the one on the LHMI.
A070754 V3 EN
Figure 5: Example view of the WHMI
The WHMI can be accessed locally and remotely.
• Locally by connecting your laptop to the IED via the front communication port.
• Remotely over LAN/WAN.
2.6 Authorization
The user categories have been predefined for the LHMI and the WHMI, each with
different rights and default passwords.
The default passwords can be changed with Administrator user rights.
User authorization is disabled by default but WHMI always uses
authorization.
Section 2 1MRS756885 A
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14 REM615
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