Abb Relion 615 series User manual

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RELION® PROTECTION AND CONTROL

615 series

Installation Manual

Document ID: 1MRS756375

Issued: 2021-12-21

Revision: T

Product version: 5.0 FP1

This document and parts thereof must not be reproduced or copied without written permission from

ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized

purpose.

The software or hardware described in this document is furnished under a license and may be used,

copied, or disclosed only in accordance with the terms of such license.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product names

mentioned in this document may be trademarks or registered trademarks of their respective holders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

www.abb.com/relion

Disclaimer

The data, examples and diagrams in this manual are included solely for the concept or product

description and are not to be deemed as a statement of guaranteed properties. All persons responsible

for applying the equipment addressed in this manual must satisfy themselves that each intended

application is suitable and acceptable, including that any applicable safety or other operational

requirements are complied with. In particular, any risks in applications where a system failure and/or

product failure would create a risk for harm to property or persons (including but not limited to

personal injuries or death) shall be the sole responsibility of the person or entity applying the

equipment, and those so responsible are hereby requested to ensure that all measures are taken to

exclude or mitigate such risks.

This product has been designed to be connected and communicate data and information via a network

interface which should be connected to a secure network. It is the sole responsibility of the person

or entity responsible for network administration to ensure a secure connection to the network and

to take the necessary measures (such as, but not limited to, installation of firewalls, application of

authentication measures, encryption of data, installation of anti virus programs, etc.) to protect the

product and the network, its system and interface included, against any kind of security breaches,

unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB is not

liable for any such damages and/or losses.

This document has been carefully checked by ABB but deviations cannot be completely ruled out. In

case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than

under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or

damage resulting from the use of this manual or the application of the equipment.

Conformity

This product complies with following directive and regulations.

Directives of the European parliament and of the council:

• Electromagnetic compatibility (EMC) Directive 2014/30/EU

• Low-voltage Directive 2014/35/EU

• RoHS Directive 2011/65/EU

UK legislations:

• Electromagnetic Compatibility Regulations 2016

• Electrical Equipment (Safety) Regulations 2016

• The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment

Regulations 2012

These conformities are the result of tests conducted by the third-party testing in accordance with

the product standard EN / BS EN 60255-26 for the EMC directive / regulation, and with the product

standards EN / BS EN 60255-1 and EN / BS EN 60255-27 for the low voltage directive / safety regulation.

The product is designed in accordance with the international standards of the IEC 60255 series.

Safety information

Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been

disconnected.

Non-observance can result in death, personal injury or substantial property damage.

Only a competent electrician is allowed to carry out the electrical installation.

National and local electrical safety regulations must always be followed.

The frame of the protection relay has to be carefully earthed.

When the plug-in unit has been detached from the case, do not touch the inside of the case.

The relay case internals may contain high voltage potential and touching these may cause

personal injury.

The protection relay contains components which are sensitive to electrostatic discharge.

Unnecessary touching of electronic components must therefore be avoided.

Whenever changes are made in the protection relay, measures should be taken to avoid

inadvertent tripping.

Contents

1 Introduction..............................................................................................11

1.1 This manual............................................................................................................................................. 11

1.2 Intended audience................................................................................................................................. 11

1.3 Product documentation....................................................................................................................... 12

1.3.1 Product documentation set................................................................................................ 12

1.3.2 Document revision history...................................................................................................12

1.3.3 Related documentation........................................................................................................13

1.4 Symbols and conventions.................................................................................................................... 13

1.4.1 Symbols................................................................................................................................... 13

1.4.2 Document conventions........................................................................................................ 14

2 Environmental aspects........................................................................... 15

2.1 Sustainable development.................................................................................................................... 15

2.2 Disposal of a protection relay ............................................................................................................15

3 Unpacking, inspecting and storing....................................................... 17

3.1 Removing transport packaging.......................................................................................................... 17

3.2 Inspecting product and delivery items............................................................................................. 18

3.2.1 Identifying product............................................................................................................... 18

3.2.2 Checking delivery items....................................................................................................... 18

3.2.3 Inspecting product................................................................................................................18

3.2.4 Returning a product damaged in transit..........................................................................18

3.3 Storing..................................................................................................................................................... 18

4 Mounting...................................................................................................19

4.1 Checking environmental conditions and mounting space........................................................... 19

4.2 Detaching and installing plug-in unit................................................................................................ 19

4.2.1 Detaching plug-in unit..........................................................................................................19

4.2.2 Installing plug-in unit........................................................................................................... 20

4.2.3 Sealing plug-in unit...............................................................................................................24

4.2.4 Securing handle..................................................................................................................... 25

4.3 Mounting protection relay...................................................................................................................26

4.3.1 Required tools........................................................................................................................26

4.3.2 Flush mounting protection relay .......................................................................................26

4.3.3 Semi-flush mounting protection relay .............................................................................29

4.3.4 Semi-flush mounting protection relay inclined ..............................................................32

4.3.5 Rack mounting protection relay ........................................................................................33

4.3.6 Wall mounting protection relay .........................................................................................35

Contents

8 615 series

Installation Manual

4.3.7 Rack mounting protection relay and test switch RTXP into 19” equipment

frame ................................................................................................................................. 38

4.3.8 Rack mounting protection relay into combiflex 19" equipment frame (Type

RHGT 19" 4U variant C) .................................................................................................. 39

4.3.9 Mounting lens sensors for an arc protection system ...................................................42

4.3.10 Replacing a Strömberg SP_J40 series relay by a 615 series IED..................................43

4.3.11 Replacing two Strömberg SP_J3 series relays by a 615 series IED............................. 44

4.3.12 Replacing a Strömberg SP_J3/J6 series relay in 19" rack by a 615 series IED...........46

4.3.13 Replacing a Strömberg SP_J6 series relay by a 615 series IED.................................... 47

4.3.14 Replacing three BBC S_ series relays by a 615 series IED............................................. 49

4.3.15 Replacing a SPA 300 series relay by a 615 series IED..................................................... 51

4.3.16 Replacing a SPA 300 series relay in 19" rack by a 615 series IED..................................53

5 Connecting...............................................................................................54

5.1 Required tools........................................................................................................................................54

5.2 Connecting wires ................................................................................................................................. 54

5.2.1 Connecting ring-lug type wires..........................................................................................54

5.3 Connecting protective earthing ........................................................................................................ 55

5.4 Connecting analog signals..................................................................................................................56

5.4.1 Connecting current and voltage inputs............................................................................56

5.4.2 Connecting RTD and mA inputs......................................................................................... 63

5.4.3 Connecting protection relay with a test switch ............................................................ 63

5.4.4 Shielding RTD/mA instrument cables...............................................................................63

5.5 Connecting binary signals...................................................................................................................66

5.6 Connecting power supply................................................................................................................... 69

5.7 Connecting communication............................................................................................................... 69

5.8 Energizing protection relay ................................................................................................................70

6 Removing, repairing and exchanging....................................................71

6.1 Product lifecycle.....................................................................................................................................71

6.2 Checking protection relay information............................................................................................. 71

6.3 Removing protection relay ................................................................................................................. 72

6.4 Sending protection relay for repair .................................................................................................. 72

6.5 Exchanging protection relay .............................................................................................................. 72

7 Technical data..........................................................................................74

7.1 Case and HMI display variants............................................................................................................75

7.1.1 Front side of the protection relay......................................................................................75

7.1.2 Rear side of the protection relay .......................................................................................78

7.2 Dimensions.............................................................................................................................................79

7.3 Degree of protection of flush-mounted protection relay............................................................ 80

Contents

615 series

Installation Manual