ABB Sentry BSR10 Instruction manual

—
SAFETY PRODUCTS
Connection diagrams
Sentry safety relays

CONNECTION DIAGRAMS SENTRY
2
—
Important information
Sentry connection diagrams
The connection diagrams in this document are only general recommendations from ABB.
The conditions of a specific application could make alternative connections more suitable.
With regards to the stated functional safety levels, they apply under the assumption that
the installation complies with all other relevant functional safety requirements in EN ISO
13849-1/-2, such as product selection, product placement, cable installation, environmen-
tal effects on the system etc.
ABB does not accept any liability and/or responsibility whatsoever for any errors or lack of
information in this document. It is the responsibility of the machine builder to make a risk
assessment and make sure the appropriate functional safety levels are achieved.

CONNECTION DIAGRAMS SENTRY
3
—
Table of contents
Sentry connection diagrams
04 BSR10 general
05 BSR10 as Pluto expansion
06 BSR10 with Inca1
07 BSR11 general
08 BSR11 as Pluto expansion
09 BSR11/BSR10 as expansion relay
10 BSR23 general
11 BSR23 to Pluto Q0 and Q2 outputs
12 BSR23 to Pluto Q0 and Q1 outputs
13 BSR23 as expansion relay
14 SSR10 general
15 SSR10 with Smile
16 SSR10 with Smile and Reset
17 SSR10 with Compact pilot devices
18 SSR10 with LneStrong
19 SSR10 with Eden OSSD
20 SSR10 with Magne 4 OSSD
21 SSR10 with Orion3 Extended
22 SSR10 with JSHD4-2-AB
23 SSR10 with JSHD4-2-AL
24 SSR10/USR10 with HD5-S-104 and -102
25 SSR10/USR10 with HD5-S-111
26 SSR10 with bypass from a JSHD4
27 SSR10 with time limited bypass
28 SSR10 expansion TSR10
29 SSR10 expansion BSR11
30 SSR10M general
31 SSR20 general
32 SSR20 with JSTD25F/H
33 SSR20 with JSTD25K
34 SSR20 with JSTD1-A
35 SSR20 with JSHD4-2-AJ-A
36 SSR20M general
37 SSR20M with JSTD1-A
38 SSR32 general
39 SSR42 general
40 TSR10 general
41 TSR10 pre-reset
42 TSR10 inching
43 TSR20 general
44 TSR20M general
45 USR10 general
46 USR10 with Inca1 and Smile EA
47 USR10 as expansion
48 USR10 with MKey8
49 USR10 with MKey9
50 USR10 with Sense7
51 USR10 multi-reset
52 USR10 3-phase connection
53 USR10 with bumper
54 USR10 with safety mat
55 USR10 with safety edge
56 USR10 with JSTD25F/H
57 USR22 general

CONNECTION DIAGRAMS SENTRY
4Back to table of contents
Jokab Safety
BSR10SENTRY ON
OUT
X4
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
5Back to table of contents
A
B
A
B
Safety outputs PLUTO
Jokab Safety
BSR10SENTRY ON
OUT
X4 Jokab Safety
BSR10SENTRY ON
OUT
X4
A
B
A
B
Safety outputs
Jokab Safety
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
6Back to table of contents
Jokab Safety
BSR10SENTRY ON
OUT
X4
INCA 1
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
7Back to table of contents
Jokab Safety
BSR11SENTRY ON
OUT
X4
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
8Back to table of contents
A
B
A
B
Safety outputs PLUTO
A
B
A
B
Safety outputs
Jokab Safety
BSR11SENTRY ON
OUT
X4 Jokab Safety
BSR11SENTRY ON
OUT
X4
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
9Back to table of contents
A
B
Relay output
A
B
A
B
Jokab Safety
BSR11/BSR10SENTRY
Jokab Safety
BSR11/BSR10SENTRY
Jokab Safety
BSR11/BSR10SENTRY
Transistor output
Negative voltage
Transistor output
Positive voltage
A
B
Jokab Safety
BSR11/BSR10SENTRY
Transistor output
with 0V supervison/control
Positive voltage
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
10 Back to table of contents
Jokab Safety
BSR23SENTRY
CH1
OUT
CH2
Jokab Safety
BSR23SENTRY
CH1
OUT
CH2
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
11 Back to table of contents
A
B
A
B
Safety outputs
PLUTO
Jokab Safety
BSR23SENTRY
CH1
OUT
CH2
Stat. input test
A
B
A
B
Safety outputs
Jokab Safety
BSR23SENTRY
CH1
OUT
CH2
Stat. input test
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
12 Back to table of contents
A
B
A
B
Safety outputs
PLUTO
Jokab Safety
BSR23SENTRY
CH1
OUT
CH2
Stat. input test
Cable to external cabinet
Cable to external cabinet
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
13 Back to table of contents
A
B
Relay output
A
B
A
B
Jokab Safety
BSR23SENTRY
Transistor output
Negative voltage
Transistor output
Positive voltage
A
B
Test input
Test
Jokab Safety
BSR23SENTRY
Test input
Test
Jokab Safety
BSR23SENTRY
Test input
Test
Jokab Safety
BSR23SENTRY
Test input
Test
Transistor output
with 0V supervison/control
Positive voltage
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
14 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
M
A
A)
M
A
CH1 CH2
Jokab Safety
OSSD 1 OSSD 2
CH1 CH2 CH1 CH2
CH1 CH2 CH1 CH2
B) C)
D) E)
F)
Note: It is the responsibility of the machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
15 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
M
A
E-STOP BUTTON INCA/SMILE
SMILE 11 EA
Jokab Safety
CH1 CH2
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
16 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
M
A
SMILE 11 EA
Jokab Safety
CH1 CH2
SMILE 11 RA
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
17 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
M
A
Jokab Safety
CH1 CH2
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
18 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
Jokab Safety
CH1 CH2
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
19 Back to table of contents
M12-3H M12-3H
OSSD out1 +24V OSSD in1 OSSD in2
Info
OSSD out2 0V
Info
Adam M12-8
OSSD-Info
Eva
General Code
OSSD out1 +24V OSSD in1 OSSD in2
Info
OSSD out2 0V
Info
Adam M12-8
OSSD-Info
Eva
General Code
+24V OSSD1 0V OSSD2
Info
Adam M12-5
OSSD-Info
Eva
General Code
JSOP-1
SSR10SENTRY CH1
MODE
CH2
M
A
CH1 CH2
Jokab Safety
SSR10SENTRY CH1
MODE
CH2
M
A
CH1 CH2
Jokab Safety
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products

CONNECTION DIAGRAMS SENTRY
20 Back to table of contents
SSR10SENTRY CH1
MODE
CH2
M
A
CH1 CH2
Jokab Safety
PLe
According to
EN ISO 13849-1
Note: The stated PL is only valid if all relevant requirements according to EN ISO 13849-1/-2 are met. It is the responsibility of the
machine builder to make a risk assessment and make sure that the appropriate functional safety levels are achieved.
Safety Products