ABB SWIFTI CRB 1100 Specification sheet

SWIFTI CRB 1100
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Unboxing the cobot - Get Started Guide
Version 1.0
TM

Before you start
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01
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ABB Service
Get support for your region via chat, email or phone.
https //to.abb/KgwLVwp9
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Free online video tutorials
For a detailed video guide on how to get started, access our
online tutorial here: https //to.abb/K-TEQmUN
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Product manual
You can also access product manuals for further information.
Please contact your local ABB sales team to set up account or
obtain manuals in other languages. https //to.abb/Eit6XNgF

Preparation
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Things to know before getting started
IMPORTANT- The weight of the CRB 1100 robot is 21.1 kg. To
ensure safe installation, we recommend that a trained
person, with knowledge of mechanical and electrical
installation/maintenance/repair work, assembles this
cobot
You also need
- Wrenches or hex key fits for M3, M4 and M12 screw
- A 0.4mm or smaller) and a 1.4mm slotted screw driver
- A table with holes for fixing M12 screws and locating pins.
02 Step 1 | Preparation
Holes for pins and screws size: mm)


What’s inside the boxes?
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01 SWIFTI CRB 1100 Manipulator
Lead-through device
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03 Accessories, incl. screws, cables etc.
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02 OmniCore C30 cobot controlle
FlexPendant and laser scanne
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04 Documents and labels
Keep the printed documents and labels for further service.
++
Step 1 | Preparation 03

04 Step 2 | Hardware set up
Mounting the cobot
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Example: Table mounting
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01 Lift the manipulator
IMPORTANT- When lifting
the cobot from the
packaging, grasp the cobot
at the lower arm and swing,
as shown in the image.
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02 Transport the manipulator
Make sure the intended
mouting platform or
foundation is stable and
flat.

—
03 Tighten the screws
Yo can find fo r screws
and two pins in the
controller packaging box
Use the pins to fix the cobot
position
Insert the fo r screws at the
cobot base. Tighten each
screw.
—
04 Place the controller
Lift the controller from C30
box and place it on an
appropriate table.
Ens re the height, weight
and stability of the table
Mo nt the covers if they are
available. In this case, yo
also need to pl g in the
Ethernet, FlexPendant cable
and power cable which are
mo nted on the covers
Insert the cable pins to a
connector and attach it to
X15 port. Connect the
FlexPendant cable to X4
port.
05
Step 2 | Hardware set up

06 Step 2 | Hardware set up
Mounting the cobot
—
Lead-through device
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01 Mount the adapter
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03 Insert the lead-through device
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02 Mount the device base
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04 Lock the lead-through device
Stroke 0.5
Do not over tighten.
You can find the adapter in the packaging box or design an adapater based on requirement
See Cobot product manual for dimension details.
Screws in red not included in package

Mounting the cobot
—
Laser scanner
Step 2 | Hardware set up 07
275°
IMPORTANT- ABB does not provide PLC in the packaging box. Prepare your own PLC and ensure
the PLC supports PROFIsafe and can act as a master.
Monitoring scope
PLC
—
Mount the laser scanner and PLC
Scanner model: SICK® microScan3 Core
Refer to the SICK® microScan3 instruction manuals for detailed mounting instructions.

Connect cables
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08
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Cables
1. 3HAC066153-00
2. 3HAC061139-00
3. 3HAC067446-00X
4. FlexPendant cabl
5. 3HAC078069-00
6. Auto stop cable
Step 2 | Hardware set up
Controller - manipulator
Auto stop
Power
12
3
4
5
6
You can also connect X4 port from the front if covers are mounted.
Connect pins 1 and 2 of the X19 port when connecting the CP/CS cable.
Connect pins 9 and 16 of the X14 port when connecting the Auto stop cable.

Connect cables
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—
02 Lead-through device
Connect the cable to the
lead-through device and to
the R2.C2 port on the robot
arm
Cable article number:
3HAC077018-00
(connected to R2.C2
—
01 Controller - Manipulator
Connect Ethernet floor
cable to the R1.C2 port on
the robot base, and to I/O
and X19 ports on the
controller
Ethernet floor cabl
article number
3HAC077020-001
Lead-through device
Connect pins 3 and 4 of the X19 port when connecting the
Ethernet floor cable.
You can also connect the LAN port if the Ethernet switch
port is not available.
09
Step 2 | Hardware set up
LAN
ETHERNET SWITCH

Connect cables
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PLC
PROFIsafe
PROFIsafe
Power
Laser scanner
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01 Controller
Connect corresponding cable to WAN port
02 PLC
Connect corresponding cable to the PLC as required.
03 Laser scanner
Connect corsponding cables to ports XF1 and XD1.
10 Step 2 | Hardware set up
IMPORTANT- ABB does not provide PLC in the package. Prepare your own PLC and ensure the
PLC supports PROFIsafe and can act as a master.

Safety
—
—
01 Emergency stop button
Press the emergency stop
button immediately if a
person is at risk in the
working area of the cobot,
or if the cobot causes harm
to equipment.
IM ORTANT- Emergency
stop button should not be
used for stopping the robot
in normal use, as this can
cause excessive wear on the
brakes.
—
02 Brake release button
To release the brake, switch
off motors, press the
release button on the robot
base
IM ORTANT- When
releasing the holding
brakes, the robot axes
may move very quickly and
sometimes in unexpected
ways.
Make sure no personnel is
near or beneath the robot.
11
Step 2 | Hardware set up
You need to know this before switching on the robot

Switch on the robot
—
—
01 Press the button
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02 FlexPendant
Follow the instruction on
the FlexPendant screens,
and press the enabling
device to switch on the
FlexPendant.
12 Step 2 | Hardware set up

Configure Lead-through
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—
03 Select installation direction
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01 Using FlexPendant, tap Settings — 02 Tap Lead-through Device
—
04 Set force threshold (if required)
Stroke 0.5
You can also define other installation directions by clicking Advanced installation in the
Installation page.
13
Step 3 | Software set up

Move the robot
—
With Lead-through enabled
14 Step 3 | Software set up
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01 Check Lead-through
Use FlexPendant, click on the quick setting menu on the top right and open the jog interface

Ensure the Lead-through button is On.

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02 Move the cobot
Grab the lead-through device to move the robot arm to a suitable position.
You must press and hold the enabling device to move the cobot. The lead-through device works
only when the cobot is in Manual mode
IMPO TANT: Switch off Lead-through after finished moving the cobot
15
Step 3 | Software set up

Get started with FlexPendant
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01 Hard buttons
a - Emergency sto
b - Thumb button
(enable/disable
lead-through
c - Shortcut button
d - Joystic
e - Shortcut button
f - USB port and reset
button
g - Enabling device
1 - Mechanical uni
2 - Linear / Reorien
3 - Axis 123 / Axis 45
4 - User shortcut #
5 - Quick setting
6 - User shortcut #
7 - User shortcut #
8 - Start program
9 - User shortcut #
10 - Step to previou
11 - Stop progra
12 - Step to next
a
b
c
dg
e
f
7 8 9
10 11 12
1 2 3
45 6
Step 3 | Software set up
16

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02 User interface
1 - Operator me age
2 - Event lo
3 - Statu & Quick etting
4 - Application
5 - Home butto
6 - Open application
7 - Control pane
8 - Quick etting
1 2 3
4
56
7 8
Wizard
17
Step 3 | Software set up

FlexPendant Apps
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18 Step 3 | So tware set up
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Calibration
The Calibration APP allows
you to define your own tools
and work objects
You could also use the
prepared files of a supplier
to add a gripper.
Calibration
—
Wizard Easy Programming
You can program your
application using Wizard.
The intuitive user interface
enables you to program the
cobot without prior
knowledge or experience.
Wizard

Configure collaborative safety
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01 PLC
Open PLC configuration
software and set up the
communication among
controller, PLC and laser
scanne
IMPOR AN - The PLC
must be configured in the
192.168.10.XXX segment
and has been uploaded
with the GSD files of the
controller and laser
scanner
Refer to the OmniCore
operating manual and
PLC configuration manual.
—
02 Laser scanner
Download software Safety
Designer® from SiCK®
official website and open
it
Set up the
communication among
controller, PLC and laser
scanner, and define
protection fields
IMPOR AN - The laser
scanner must be
configured in the
192.168.10.XXX segment
Refer to SICK®
microScan3 instruction
manuals.
PLC software example
19
Step 2 | Software set up
Device tree
Project File Menu
Editing area
PLC
Find more information in online tutorials.