ABSCO SHEDS AWN33 User manual

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 1
AU: 1800 029 701
NZ: 0800 466 444
[email protected]
www.abscosheds.com.au
Building approval:
Local authority approval must be obtained prior to construction. Once you have selected your site, draw a site
plan and lodge your application together with a copy of the engineering plans located at the back of these
instructions.
Assembly:
The frame is constructed from 80mm x 40mm galvanized steel channel, similar to that used in domestic steel
house framing. All sections are cut to exact lengths, with channel ends pre-punched where necessary to simplify
assembly. If classic cream color channel is supplied, remove the protective plastic coating after assembly.
Channel sections are secured together using 10G x 16mm self drilling tek screws. (Supplied). Roof sheets are
secured to the frame using 10G x 16mm self drilling tek screws with neoprene washers (supplied). Barge capping
is secured together using 3mm pop rivets (supplied).
Construction:
The patio frame can be easily connected to brick or blockwork, using M10 x 75 dynabolts or coach screws, (not
supplied) through the rear beam of the frame. If fixing the frame to existing steel/timber fascia, the fascia to
house connection points may require additional strengthening to support the patio frame. Refer to the attached
engineered drawings 06205-003-AW02 & 06205-003-AW05 for further details.
If you are attaching the patio frame to materials or structures other than those noted above, you should seek
independent engineering advice on how to do so.
Concrete slab or footings
The frame must be secured to a concrete slab or footings, details of which are noted on the attached engineered
drawings. Brackets and dynabolts for securing the frame to either a concrete slab or footings are included in
this kit.
Length: 3.0m
Depth 3.0m
Height: Variable to 3.0m
Wind Rating: W50C (C2)
Slab Size: 3180 x 2910mm
3180mm
2910mm

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 2
COMPONENT PACKING LIST
Check off all components.
FRAME PACK
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT DESCRIPTION
PART
No. CHK
3
FRAME
SECTION
L = 2980mm
C2980 2FRAME
SECTION
L = 100mm
C0100
1
FRAME
SECTION
L = 2770mm
C2770 2
FRAME
SECTION
L = 2850mm
C2850
4
FRAME
SECTION
L = 1470mm
K1470 1
FRAME
SECTION
L = 2810mm
K2810
2
FRAME
SECTION
L = 2834mm
M2834 4
FRAME
SECTION
L = 650mm
P0650
2
FRAME
SECTION
L = 2870mm
J2870
C C
C C
K K
M P
J
C Straight cut to both ends.
J20mm Tab notch on one end only
K20mm Tab notch on both ends
L45mm Lip notch on one end only
M45mm Lip notch on both ends
N20mm Tab notch + 45mm Lip notch
P20mm Tab notch + 45mm Lip notch on both ends
ROne end: 20mm Tab notch + 45mm Lip notch
SSPECIAL NOTCHING, not noted above.
FRAME SECTION IDENTIFICATION GUIDE
The first letter of the part number is used to identify the notching
type. EG. K2940, see below for reference list.
The following digits represent the overall length of the item.
EG. K2940
Part K2940 is a channel that is 2940mm long with a 20mm Tab notch
at each end.
20mm Tab
notch
45mm Lip
notch
20mm Tab
notch
+
45mm Lip
notch
4
5
4
5
2
0
2
0
2
0

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 3
SHEET AND ACCESSORIES
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT DESCRIPTION
PART
No. CHK
4STEEL SHEET
2930 x 773mm 293 1
10G x 16mm WAFER
HD TEK SCREWS
PACK QTY 300
FAST014
PACK17
1
NEOPRENE
WASHER
PACK QTY 135
FAST043
PACK23 1PHILLIPS HEAD DRIVER BIT FAST038
13mm POP RIVET
PACK QTY 100
FAST009
PACK13 4M10 DYNABOLTS FAST015
4MULTIPURPOSE
BRACKET (MPB) BKT17 1INSTRUCTION MANUAL IM
COMPONENT PACKING LIST
Check off all components.
*Note: some lengths may be supplied slightly longer. Simply cut back to required length or notch
and overlap ends where possible.
GUTTER AND TRIM
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT DESCRIPTION
PART
No. CHK
2
* BARGE
CAPPING
L=2930mm
TR06 1
* FASCIA
BOARD
L=2970mm
TR03
2* GUTTER
L=3030mm TR22 2 GUTTER STOP END TR25
1
DOWNPIPE
100 x 75
L = 2900mm
TR10 1
DOWN PIPE
STRAP
L= 450mm
TR29
4
GUTTER
BRACKET RWG06 1DOWNPIPE
DROP RWG17
2
FASCIA
CONNECTION
ANGLE
TR09
PVC DOWNPIPE
45 DEGREE
END
1RWG01
FASCIA
CONNECTION
BRACKET
3

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 4
COMPONENT OVERVIEW
REAR BEAM
(SINGLE)
POSTS (BOXED)
PURLINS (SINGLE)
CENTRE RAFTER (BOXED)
FRONT BEAM (BOXED)
END RAFTER
(SINGLE)
CORNER BRACES
(SINGLE)
SINGLE SECTION TWO SECTIONS
BOXED TOGETHER
JOIN (8) SHADED PIECES ONLY, TO FORM (4) BOXED SECTIONS.
C2980
C0100
C0100
K1470
K1470
M2834
M2834
P0650
P0650
P0650
P0650
J2870
C2850
J2870
C2850
C2980
K2810
C2770

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 5
Guide for Connecting Frame Sections
Absco sheds’ frame assemblies are supplied with
10-16x16 self drilling wafer head phillips drive tek
screws
The wafer head minimises distortion to the sheet
cladding once it is fitted to the frame
Ensure that driver bits used to fasten these screws
is phillips drive, as similar alternatives (EG. Pozi
drive) increases the risk of stripping the head of
these screws.
Some holes are pre-punched in Absco sheds’ frame
sections, however the wide range of positions that
most fasteners are required for means that the
remainder have to be drilled as per the connection
being made
A 3mm drill bit is supplied for pre-drilling holes
where self drilling screws may be more difficult to
establish holes with (EG. Fitment of purlin brackets).
Absco sheds’ frame sections are manufactured
from light gauge steel, enabling for the notched
ends or lengths of one frame section to be spread
over the sides of another frame section, boxed
frame section or H-section.
Absco sheds’ frame sections are designed to nest
into one another to create boxed frame sections
Boxed frame sections are only required in some
parts of the entire frame assembly
Boxed frame sections are fastened together using
the fast014 tek screws supplied at 300mm centres
(unless otherwise stated) along the length of each
boxed frame section.
Some connections are designed to fasten more than two parts together. Connections may also not
feature a defined alignment or physical stop.
For these reasons, focus on arranging all parts of a frame assembly or subassembly together (to
the overall sizes and check measurements nominated) using minimal screws. This allows for easier
adjustment to various connections which may be necessary to achieve the overall dimensions and
check measurements that are nominated.
Fit the remaining screws once the frame assembly or subassembly is assembled as per the overall
dimensions and check measurements that are nominated
Boxing Frame Sections
A B
HIGH SIDE A
HIGH SIDE B
LOW SIDE B
LOW SIDE A FAST014
FAST014
HIGH SIDE HIGH SIDE
(PRINT) (PRINT)
LOW SIDE LOW SIDE

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 6
Use 16mm self drilling tek screws to form boxed sections.
A screwdriver bit is supplied. When installing screws, apply moderate pressure
at a medium drill speed and avoid over-tightening.
STEP 1. Prepare boxed channel sections
Before you commence:
Read these instructions carefully and fully so that an understanding of the steps involved in construc-
tion is obtained. Do this with constant reference to the engineering drawings provided.
Measure and check off all the components prior to commencement. If a discrepancy is discovered,
contact Absco immediately for assistance.
Caution:
Some items may have sharp edges and it is advisable to wear protective gloves when handling them.
Care must also be taken to avoid eye injury when drilling holes. Please wear safety glasses.
Tools required:
Tools required include electric or cordless drill, 10mm masonry drill bit, small shifting spanner, tape
measure, string line, ladder, steel clamps.
Join these to make these
1 x C2770 TO 1 X K2810 = 1 x BOXED CENTRE
RAFTER.
1 x C2850 TO 1 X J2870
1 x C2850 TO 1 X J2870 = 2 x BOXED POSTS
1 x C2980 TO 1 X C2980 = 1 x BOXED FRONT
BEAM

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 7
The roof frame is to be fully assembled on the ground, then lifted into place. Therefore, all wall and
slab fixing points should be pre-drilled in readiness for this procedure. Mark the ends of the rear
beam left & right, to ensure it is positioned correctly when assembling the frame.
The recommended minimum roof slope is one degree. This this represents a fall from the rear to the
front of the awning of 50mm.
Drill 12mm holes in the rear beam as shown below. The holes should be about 150mm either side of
each rafter. Position the rear beam to the desired wall height. Mark wall hole locations and drill 10mm
holes to suit bolts/dynabolts.
When selecting the wall height, remember that the front of the awning will be 50mm lower than the
rear wall height.
Parts required
1 x C2980
2 X C0100
Secure one C0100, 40mm
in from each end, to
strengthen both ends of
the rear beam.
40
LOCATE C0100
IN 40mm
FROM EACH END
.
.
.
STEP 2. Prepare the rear beam
(4) WALL FIXING
POINTS SUPPORT
STRUCTURE 1 x M10 X 75mm
BOLT OR DYNABOLT
AT EACH FIXING POINT.
SIDE
VIEW
1490 1490
ONE
DEGREE
FIXING

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 8
BEND DOWN ONE TAB
FOR EACH POST WITH
A PAIR OF PLIERS.
HEIGHT =
50mm OR 150mm
LESS THAN REAR
WALL HEIGHT
THE POST HEIGHT SHOULD BE THE SAME AS
THE REAR WALL FRAME HEIGHT, LESS THE AMOUNT
OF SLOPE SELECTED. THE REAR WALL HEIGHT MEASUREMENT
SHOULD BE TAKEN FROM THE CONCRETE SLAB TO THE
UNDERSIDE OF THE FRAME.
FIT TWO MULTI PURPOSE BRACKETS TO THE BOTTOM OF
EACH POST, WITH FOUR TEK SCREWS PER BRACKET.
STEP 3. Prepare the posts
STEP 4. Frame layout
and dimensions
1490 1490
960 930 960
2850
2980
FRONT
40
NOT DRAWN
TO SCALE
USING A STRINGLINE AND CHALK,
MARK THE FRAME LAYOUT ON THE
CONCRETE SLAB TO THE DIMENSIONS SHOWN
BELOW. THE CORNER TO CORNER DIAGONAL
MEASUREMENT SHOULD BE 4123mm
FOR CLARITY
MOVE THE POSTS INTO THEIR POSITIONS ON
THE LAYOUT, MARK AND DRILL TWO 10mm
DYNABOLT HOLES PER POST IN THE CONCRETE.

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 9
Every connection should be fixed with two tek screws. Once
completed, carefully turn the frame over and fasten with tek
screws.
A. Secure the outside sections of the frame first with
one tek screw in each corner. Ensure that both diagonal
measurements are the same, then fasten each corner with
another tek screw.
B. Position each corner brace, fasten with two tek screws at
each end.
C. Move the remaining channel
sections into position. Do not
fasten any together until you
are satisfied they are all in their
proper position.
The end rafters will finish 8mm
short at each end to ensure a
tight fit over the front and rear
beams, and ensure that the
width of the frame will finish at
2850mm.
The ends of these rafters are not
pre-punched.
STEP 5. Frame Assembly
A
B
C
FRONT
BEAM
REAR BEAM
END RAFTER
END RAFTER
..
8mm
...
.
....

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 10
Move the posts to their correct positions and secure to the concrete with two dynabolts per post.
In preparation to move the roof frame into position, you may need the assistance of one or more
persons. Alternatively, if you have any materials (timber, steel) that can be used as temporary rear
supports to rest the frame on as shown below, it will make this procedure much easier.
Lift the frame into position, and clamp the frame to each post while the frame is secured to the previously
drilled rear wall. Secure the frame to the posts as shown below.
..
..
SECURE THE POSTS
TO THE FRONT
BEAM WITH TWO
TEK SCREWS EACH
SECURE THE
POSTS TO BOTH
END RAFTERS
WITH TWO
TEK SCREWS EACH
.
.
SECURE THE
POST TO THE
CENTRE RAFTER
WITH TWO
SECURE EACH POST TO THE CONCRETE
WITH TWO M10 DYNABOLTS PER POST.
TEK SCREWS
STEP 6. Frame Installation
TEMPORARY SUPPORTS

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 11
Roof sheet coverage:
4 Sheets = 2992mm overall coverage, 12mm longer than the roof frame. Rather than trimming this
extra 12mm of sheeting, each sheet can be “squeezed” in width by 3mm to “soak up” the excess
coverage. You can check your progress after fixing four sheets. The centre of the last rib of the fourth
sheet should meet with the centre line of the roof frame.
Installation procedure:
Roof sheets are fitted by working from a ladder underneath the awning, starting at one end, fixing one
sheet at a time, working towards the other end.
Use one screw with neo washer at every pan to front and rear channels
Use one screw with neo washer at every second pan to intermediate channels
STEP 7. Fit roof sheets
CAUTION:
DO NOT CLIMB OR WALK
ON THE ROOF FRAME OR
SHEETING DURING OR
AFTER INSTALLATION.
ROOF SHEETS
OVERHANG THE
FRONT BY 80mm

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 12
1 2 3
STEP 8.
Front Beam
Center Rafter
Fascia
Fascia Angle
Post
38
.
Slide the fascia over one bracket, then slide back over the other bracket.
Fit Fascia
Brackets
STEP 9.
Fit Fascia
End view ( Locations 1 & 3 )
.
.
.
Fit both fascia
external corners
Inside
view
Fit one fascia bracket at locations
1 and 3 with three screws each as
shown. Use a stringline for accuracy
Underneath view
( Location 2 )
Fascia Bracket
Locations
Rafter Fascia
Bracket
Front
Beam
Fascia
Bracket
Fascia
Fascia
Corner

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 13
STEP 10. Fit Gutter and Downpipe
100mm
Downpipe
Drop
Gutter
Stop
End
Position the downpipe drop and both gutter stop
ends in place, seal with silicone and fasten with
pop rivets.
Bend this support arm of the bracket
over the back edge of the gutter.
End Rafter
Corner
Post Fascia
Bracket
Fascia
Gutter
Gutter Bracket

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 14
Fit the barge capping to each end of the
frame with pop rivets.
The small rolled edged should fit neatly
underneath the frame.
Immediate maintenance:
Hose down surfaces to remove metal filings from drilling holes
to prevent corrosion.
Remove protective plastic from colorbond components as
soon as possible after installation.
STEP 11. Fit barge capping

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 15
Absco Sheds Storage Guidelines
• Absco Sheds are designed to be weatherproof for normal weather conditions. In the event of extreme
weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins,
screw fixings etc., may exhibit minor deformations which may allow some water entry. These areas should be
checked regularly to ensure that maximum strength and protection is maintained.
• Other weather conditions such as extreme heat and extreme cold, moist or dry air can influence the effects
of concrete floor moisture and/or condensation on the underside of the roof sheets.
• Absco Sheds and storage units are primarily used for storage of garden equipment such as lawnmowers,
wheelbarrows, garden tools etc. Storage items that might be adversely affected by any of the above conditions
may require additional protection such as being sealed or covered by plastic sheets and/or stacked above
the concrete floor on timber slats.
• Waterproof sealants may be used to offer further protection where required around joins and screw fixings,
as can rubber door seals and other products which are available from most hardware outlets.
• Placement of waterproof sealants (silicone) between the base of the shed and concrete slab is not
recommended, as this process can have a reverse effect, preventing excess water from escaping, resulting
with water accumulating and being trapped inside the shed.
• Absco accepts no responsibility for water entry, floor moisture, condensation or the condition of the Contents
inside your Absco steel building arising from any of the pre-mentioned weather conditions.
6-12 Activity St, Acacia Ridge QLD 4110
PO Box 119, Acacia Ridge QLD 4110
AU: 1800 029 701
NZ: 0800 466 444
[email protected]
www.abscosheds.com.au

Absco Industries Assembly Instruction Manual
ABSCO AWNING
MODEL: AWN33
3.00mW x 3.00mD x 3.00mH
Model: AWN33 15/11/19 16
Australia Product Warranty Against Defects
• Absco Sheds, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports
are made using high quality Australian made steel.
• We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or blister for 20
years from date of purchase, when installed within Australia.
• This warranty does not apply to surface deterioration of panels caused by ‘Swarf” (Tiny particles of
steel debris left from cutting, grinding or drilling operations) that has not been removed after building
construction, or as a result of contact with damp soil, chemicals, fertilisers or other corrosive substances.
• This warranty covers any Absco product used for normal domestic use and installed in accordance with the
installation instructions.
• The warranty does NOT cover Damage caused by storms, wind, rain snow or poor foundations.
• This warranty does NOT cover ABSCO products installed in severe coastal, industrial or other highly
corrosive environments. The warranty does not cover fasteners (screws, nuts, bolts, rivets, hasps or sliding
padbolts).
• The warranty is limited to replacement and delivery of components and does not include any labour or
installation costs. The benefits given by the warranty are in addition to your other rights and remedies
under a law in relation to the goods or services to which the warranty relates.
• The warranty applies to the exclusion of all other representations, guarantees or warranties express or
implied, our goods come with guarantees that cannot be excluded under the Australian consumer law and
is not transferable. You are entitled to a replacement or refund for a major failure and for compensation
for any other foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if
the goods fail to be of an acceptable quality and the failure does not amount to a major failure. For further
information go to http://www.consumerlaw.gov.au
• Please retain a proof of purchase (sales docket or invoice) or register your warranty within 30 days of
purchase here: www.absco.com.au/register_warranty.php
• In the unlikely event a warranty claim is made, it must be supported by photographic evidence and details
of the defect, including component part numbers, together with proof of purchase documentation (or
on-line registration of purchase) and forwarded to the address below. Upon receipt of the warranty claim,
the Customer Service Manager will contact you within three business days to advise you of the assessment
outcome of the claim, which may include your expenses incurred in making the claim.
THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 119 ACACIA RIDGE QLD AUSTRALIA 4110
PHONE: [phone] FAX: [phone] EMAIL: [email protected]
Issued 01 January 2018

NJA Consulting Pty Ltd