ABSCO SHEDS BUSH RANGER 3023BRK User manual

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 1
Download the Absco
Sheds Assembly App
for instructional videos
MANUFACTURED
IN AUSTRALIA
SNAPTiTE
Assembly
AU: 1800 029 701
NZ: 0800 466 444
[email protected]
www.abscosheds.com.au
2360mm
3100mm
CONCRETE SLAB
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 5mm drill bit 7mm drill bit 10mm drill bits metal & masonry

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 3
COMPONENT PACKING LIST
1
2
2
STEEL SHEET
2034mm X 329mm H39B
STEEL SHEET
1546mm X 773mm 45A
GABLE L/H
L=1475mm 16L
GABLE R/H
L=1475mm 16R
2
2
13A
BRACE
L= 393mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
MAIN PACK CARTON
FITTINGS & ACCESSORIES
PACKET
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
CHANNEL SET
1RIDGE
BEAM
6STEEL SHEET
2034mm X 773mm H30
STEEL SHEET
2034mm X 773mm H31
1RIDGE
BEAM
1
Check off all components.
4
6
97BL
L = 1147mm L = 1147mm
97BR

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 4
COMPONENT PACKING LIST
2
CHANNEL SET
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
2
81AL
1
2
1
2
1
77CL
77BL
CHANNEL
L = 1496.5mm
77C
CHANNEL
CHANNEL
L = 1496.5mm
81A
CHANNEL
CHANNEL
L = 1496.5mm
77B
CHANNEL
CHANNEL
L = 1496.5mm
77C
CHANNEL
CHANNEL
L = 1496.5mm
81A
CHANNEL
CHANNEL
L = 1496.5mm
77B
CHANNEL
81AR
77CR
77BR
2Part No. Here 281M
CHANNEL
L = 329mm
81M
93R
JAMB L= 797mm
1Part No. Here
93L
JAMB L= 1537mm
1Part No. Here
487A
LIP TRIM L= 1546mm
87A
Check off all components.
HJ2
JAMB L= 2034mm
59EL
81CL
78BL 78BR
81CR
59ER
59ER
L = 1126mm
L = 1126mm
L = 1126mm
L = 1126mm
L = 1126mm
L = 1126mm
59EL
1
4
1
4
81CL
78BL
81CR
78BR

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 5
COMPONENT PACKING LIST
RBP
RIDGE
PLATES
FITTINGS & ACCESSORIES PACKET CONTENTS
2
1
14A
CAP GABLE
L: 170mm
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
PHILLIPS HEAD
DRIVER
11
CSJ
11 CHANNEL JOINER
L= 200mm (7.9")
3mm (0.12") DRILL BIT
1
HEX TEK SCREW
DRIVER BIT
1
ASSEMBLY
INSTRUCTION
MANUAL
24 SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
1
Check off all components.
8G x 3/8 SELF
TAPPING SCREWS
220 PK
IM
PACK220
8G x 3/8 SELF
TAPPING SCREWS
100 PK
1

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 6
COMPONENT PACKING LIST
Check off all components.
2
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
2
10
2
2
C2300
N2070
C2034
M1484
K0285
C0240
C0100
CHANNEL L = 2300mm
40
80
CHANNEL L = 2070mm
40
80
CHANNEL L = 2034mm
40
80
CHANNEL L = 1484mm
40
80
CHANNEL L = 100mm
40
80
CHANNEL L = 240mm
40
80
CHANNEL L = 285mm
40
80
10
HIGH-FRONT FRAME FITTINGS PACK CONTENTS
1
MULTI PURPOSE
BRACKET
SMALL TRIANGULAR
PLATE
150 SELF DRILLING
16mm TEK
SCREWS
10mm
DYNABOLTS
6
2KO420
CHANNEL L = 420mm
40
80
2KO267
CHANNEL L = 267mm
40
80
C2034
N2070
C2300
M1484
K0267
K0285
C0240
C0100
K0420
HIGH-FRONT FRAME
FITTINGS PACK
(SEE BELOW)
1
1
HIGH GARAGE-FRONT FRAME PACK
ROLLER DOOR PACK
ROLLER SHUTTER UNIT WITH TRACKS

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 7
Guide on Splitting Sheets
• This product comes with a perforated sheet that is designed to be split into two smaller sheets.
• These sheets have sharp edges. Once separated please use appropriate foot and hand
protection when handling.
• In order to split the sheet lay it on the ground and lift and fold one end until the perforations have
cleanly snapped.
• Discard the middle piece as scrap when convenient. Fold the scrap piece in half two or three
times and throw in garbage.
Check sheet for
perforations
Fold first side of
sheet until free
Fold middle section
of sheet until free
Discard middle piece
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SPLITTING SHEET H39
COMPONENT
DESCRIPTION
PART
No.
COMPONENT
DESCRIPTION
PART
No.
QTY QTY
1STEEL SHEET
2034mm X 773mm 2STEEL SHEET
2034mm X 329mm H39B
=
H39

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 8
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 9
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel. Drilling of screws
on the joined channels is being
done after sheets are locked on
the spliced channels.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 10
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 22x channel sections using 11x channel joiners (Part CSJ)
1x 81AR
1x 81AL
1x 77CR
1x 77CL
1x 77BR
1x 77BL
2253mm (88.7”)
2x 59ER
2x 59EL
4x 81CR
4x 81CL
2x 78BR
2x 78BL
= 1x 81A
= 1x 77C
= 1x 77B
= 2x 59E
= 4x 81C
= 2x 78B
2993mm
(117.8")
81AL
81AR
77BL
77BR
77CR
77CL
59EL
81CL
78BL
59ER
81CR
78BR

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 11
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 12
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
.
.
1x 97BL
1x 97BR
= 1x 97B
2253mm Overall length
ZARSP
225mm
16mm
16mm
1 required.
97BL 97BR

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 13
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
78B
87A
87A
87A
87A
81C
81C
45A
45A
45A
45A
45A
45A
14A
97B

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 14
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
H30
H31
H31
H30
16R
16L
81A
77B
H30
H31
H31
H30
H30
H30
81M 77C
81M
93L
H39B
H39B
16L
16R
HJ2
HJ2
93R
59E
59E
81C

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 15
REAR PANEL ASSEMBLY
1 required.
H30
H31
H31
H30
S
N
A
P
T
T
E
i
S
N
A
P
T
T
E
i
77B
81A
Turn the panel over.
Fit the two large gables (16L
& 16R) to the inside face of
the top channel (77B)
Outside of shed.
Inside of shed.
77B
H30
77B
H30

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 16
ROOF PANEL ASSEMBLY
2 required.
Fit 81C to edge
of sheet with pre-
punched holes.
78B
87A
81C
87A
D
D
D
D
D
D
45A
45A
45A

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 17
SIDE PANEL ASSEMBLY
2 required.
H30
H30
H31
SNAP
T TE
i
SNAP
T TE
i
59E
81C

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 18
HIGH FRONT FRAME ASSEMBLY
STEP 1 of 2
16mm SELF DRILLING
TEK SCREWS USE
ONLY
TO FORM
BOXED SECTIONS
JOIN PART NUMBERS
C2300 C0240
FIT THE CHANNELS WHICH
FORM THE BOXED SECTIONS
TOGETHER WITH THE SMALLER
EDGE NEATLY INSIDE THE
LARGER EDGE. FASTEN WITH
SCREWS AT 300mm SPACINGS
WHERE POSSIBLE.
REFER TO THE
FOLLOWING PAGE FOR
FURTHER DETAILS.
TRIANGULAR
PLATE
MULTI PURPOSE
BRACKETS
N2070
C2034
C0100
K0285
M1484
C0240
RIDGE
PLATE
C2300
KO267
K0420
NOTE: THESE FRAMES WILL NEED TO BE
TRIMMED 25mm TO FIT REBATE

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 19
STEP 2 of 2.
HIGH FRONT FRAME ASSEMBLY
FIT ONE 100mm CHANNEL SECTION (C0100) TO BOX THE BASE
OF EACH OUTSIDE LEG AS SHOWN. THESE WILL LATER BE
USED FOR SECURING THE FRAME TO THE CONCRETE SLAB.
SECURE THE SMALL
TRIANGULAR PLATE TO
THE EXTERIOR SIDE OF
THE FRAME.
SECURE THE RIDGE
PLATE TO THE
INTERIOR SIDE OF
THE FRAME.
40mm ALL SECTIONS
LAYOUT ALL SECTIONS
AS SHOWN IN THE
SAME MANNER AS THE
PORTAL FRAME.
NOTE: IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB, YOU WILL HAVE TO CUT AN
AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE.
USE 16mm SELF DRILLING SCREWS JOIN ALL
COMPONENTS TOGETHER WITH THREE SCREWS
AT ALL CONNECTING POINTS ON BOTH SIDES OF
THE FRAME.
325 2300 325
100
380
2295
2000
380 380 380
NOTE: THESE FRAMES WILL NEED TO BE
TRIMMED 25mm TO FIT REBATE

Absco Industries Assembly Instruction Manual
ABSCO BUSH RANGER SHED
MODEL: 3023BRK
3.00mW x 2.26mD x 2.30mH
Model: 3023BRK 09/10/2018 1.1 20
HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS
STEP 1.
Draw pattern on the concrete in accordance with the dimensions detailed in the assembly
instructions.