ABSCO SHEDS 3060HGK Installation guide

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 1
Download the Absco
Sheds Assembly App
for instructional videos
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
6060mm
3100mm
CONCRETE
SLAB
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 5mm drill bit 7mm drill bit 10mm drill bits metal & masonry

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 3
COMPONENT PACKING LIST
Check off all components.
1
1
16
2
2
1
STEEL SHEET
1974mm X 773mm F
STEEL SHEET
2034mm X 329mm H39B
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
2034mm X 731mm H33
GABLE L/H
L=1475mm 16L
GABLE R/H
L=1475mm 16R
2
2
13A
BRACE
L= 393mm
1STEEL SHEET
2034mm X 731mm H32
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
MAIN PACK CARTON (PACK 1 OF 4)
FITTINGS & ACCESSORIES
PACKET (SEE PG 6)
ZARSP
3RIDGE BEAM JOINER
L: 450mm (17.7")
1CHANNEL SET
(SEE PAGES 4 & 5)
297AL
RIDGE
BEAM
L = 1521mm
297AR
RIDGE
BEAM
L = 1521mm
THE FOLLOWING COMPONENTS ARE INCLUDED, YET NOT REQUIRED
4x SHEETS (2x H26 + 2x H37)
7x CHANNELS (4x 63A + 2x HC1 + 1x HC2)
1x JAMB (HJ3)
4x HAT SECTIONS (99B)
2x 12A DOOR PLATES + 3x 22A PADBOLTS + 2x PADBOLT HASP

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 4
COMPONENT PACKING LIST
Check off all components.
4
CHANNEL SET (CONTINUED)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
1
1
3
5
3
81AL
CHANNEL
L = 1496.5mm
1
77CL
CHANNEL
L = 1496.5mm
77BL
CHANNEL
L = 1496.5mm
56AL
CHANNEL
L = 1496.5mm
56BL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
81BL
CHANNEL
L = 1496.5mm
60AL
CHANNEL
L = 1496.5mm
77C
56A
56B
55B
81A
81B
77B
60A
4
1
1
1
3
5
3
81AL
CHANNEL
L = 1496.5mm
1
77CL
CHANNEL
L = 1496.5mm
77BL
CHANNEL
L = 1496.5mm
56AL
CHANNEL
L = 1496.5mm
56BL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
81BL
CHANNEL
L = 1496.5mm
60AL
CHANNEL
L = 1496.5mm
77C
56A
56B
55B
81A
81B
77B
60A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 5
COMPONENT PACKING LIST
Check off all components.
2
93L
JAMB L= 1537mm
91A
JAMB L= 1120mm
1
1
4
JAMB L= 2034mm
90B
JAMB L= 788mm
HJ1
JAMB L= 2034mm
HJ2
1
87A
LIP TRIM L= 1546mm
87A
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Part No. Here
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
1
1
1
79B
CHANNEL
L = 788mm
58C
CHANNEL
L = 773mm
2
81M
CHANNEL
L = 329mm
HC2
CHANNEL
L = 1974mm
CHANNEL WITH HINGES
L = 1974mm
HC1
81M
79B
HC2
HC1
58C
CHANNEL SET (CONTINUED)
3
93R
JAMB L= 797mm
1Part No. Here

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 6
COMPONENT PACKING LIST
Check off all components.
5RBP
RIDGE
PLATES
SINGLE DOOR KIT
(SEE BELOW)
2
FITTINGS & ACCESSORIES PACKET CONTENTS
1
2
1
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
98A
RIDGE CAP
JOINER
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
PHILLIPS HEAD
DRIVER
1
CSJ
19 CHANNEL JOINER
L= 200mm (7.9")
DOOR
PADBOLT
HASP
2
SELF TAPPING SCREWS
PACKET CONTAINING 220
DOOR
PADBOLT
22A
3/16 COUNTERSUNK
SCREWS & NUTS
24
3.2 x 8mm
BLIND POP RIVETS
24
SINGLE DOOR KIT PACKET CONTENTS
TOTAL QUANTITIES FOR 2x PACKETS LISTED
3mm (0.12") DRILL BIT
1
HEX TEK SCREW
DRIVER BIT
1
ASSEMBLY INSTRUCTION
MANUAL
1
24 SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
2
2

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 7
COMPONENT PACKING LIST
Check off all components.
MAIN PACK CARTON (PACK 2 OF 4)
5
12
4
4
4
8
300
HIGH-PORTAL FRAME ACCESSORIES
KNEE PLATE
APEX PLATE
10mm
DYNABOLT
16mm TEK
SCREWS
STEEL SHEET
2034mm X 773mm H30
STEEL SHEET
2034mm X 773mm H31
C1482
CHANNEL L = 1482mm
40
80
4C1954
CHANNEL L = 1954mm
40
80
MULTI PURPOSE
BRACKET
4
C1954
C1482
C Straight cut to both ends.
J20mm Tab notch on one end only
K20mm Tab notch on both ends
L45mm Lip notch on one end only
M45mm Lip notch on both ends
N20mm Tab notch + 45mm Lip notch
P20mm Tab notch + 45mm Lip notch on both ends
ROne end: 20mm Tab notch + 45mm Lip notch
SSPECIAL NOTCHING, not noted above.
FRAME SECTION IDENTIFICATION GUIDE
The first letter of the part number is used to identify the notching
type. EG. K2940, see below for reference list.
The following digits represent the overall length of the item.
EG. K2940
Part K2940 is a channel that is 2940mm long with a 20mm Tab notch
at each end.
20mm Tab
notch
45mm Lip
notch
20mm Tab
notch
+
45mm Lip
notch
4
5
4
5
2
0
2
0
2
0

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 8
COMPONENT PACKING LIST
Check off all components.
2
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
2
10
2
2
C2300
N2070
C2034
M1484
K0285
C0240
C0100
CHANNEL L = 2300mm
40
80
CHANNEL L = 2070mm
40
80
CHANNEL L = 2034mm
40
80
CHANNEL L = 1484mm
40
80
CHANNEL L = 100mm
40
80
CHANNEL L = 240mm
40
80
CHANNEL L = 285mm
40
80
10
HIGH-FRONT FRAME FITTINGS PACK CONTENTS
1
MULTI PURPOSE
BRACKET
SMALL TRIANGULAR
PLATE
150 SELF DRILLING
16mm TEK
SCREWS
10mm
DYNABOLTS
6
2KO420
CHANNEL L = 420mm
40
80
2KO267
CHANNEL L = 267mm
40
80
C2034
N2070
C2300
M1484
K0267
K0285
C0240
C0100
K0420
HIGH-FRONT FRAME
FITTINGS PACK
(SEE BELOW)
1
1
HIGH GARAGE-FRONT FRAME PACK
ROLLER DOOR PACK
ROLLER SHUTTER UNIT WITH TRACKS

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 9
Guide on Splitting Sheets
• This product comes with a perforated sheet that is designed to be split into two smaller sheets.
• These sheets have sharp edges. Once separated please use appropriate foot and hand
protection when handling.
• In order to split the sheet lay it on the ground and lift and fold one end until the perforations have
cleanly snapped.
• Discard the middle piece as scrap when convenient. Fold the scrap piece in half two or three
times and throw in garbage.
Check sheet for
perforations
Fold first side of
sheet until free
Fold middle section
of sheet until free
Discard middle piece
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SCRAP
SPLITTING SHEET H39
COMPONENT
DESCRIPTION
PART
No.
COMPONENT
DESCRIPTION
PART
No.
QTY QTY
1STEEL SHEET
2034mm X 773mm 2STEEL SHEET
2034mm X 329mm H39B
=
H39

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 10
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 11
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel and secure with the
screws supplied.
These may have to be
temporarily removed during
assembly.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 12
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 38x channel sections using 19x channel joiners (Part CSJ)
=
=
=
=
4 X 60AR
2993mm
(117.8")
5 x 81A
4 x 60A
1 x 56A
1 x 56B
56BR
56BL
56AL
56AR
60AR
60AL
81AL
81AR
5 X 81AR
5 X 81AL
4 X 60AL
1 X 56AR
1 X 56AL
1 X 56BR
1 X 56BL
=
=
=
3 x 55B
1 x 77B
3 x 81B
81BR
81BL
77BL
77BR
55BR
55BL
3 X 55BR
3 X 55BL
1 X 77BR
1 X 77BL
3 X 81BR
3 X 81BL
=
1 X 77CR
1 x 77C
77CR
77CL
1 X 77CL

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 13
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 14
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
97AL
97AR
.
.
2x 97AL
2x 97AR
= 2x 97A
2993mm Overall length
ZARSP
225mm
16mm
16mm
1 required.

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 15
To make the total span we must now join the two ridge beams
.
Using a hacksaw, remove one protruding section of each
ridge beam, this will allow the sections to butt up neatly
to each other.
Cut away these two only.
Self drilling Tek screw
98A
ZARSP
Tek screw driver bit
Push
..
.
98A
Finished
Joined Ridge Beams
Insert the ZARSP at an equal distance
into each ridge beam. Confirm that
the beam is straight with a string line
before fastening with self drilling
screws.
The ZARSP is a very tight fit, tap into
place with a hammer.
ZARSP
JOINING RIDGE BEAMS
97A
97A
5953mm Overall length
97A
97A
97A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 16
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
87A
87A
81A
60A
60A
97A
14A
45A
45A
45A
45A
45A
45A
45A
45A
81A
98A
60A
60A
97A
87A
87A
14A
45A
45A
45A
45A
45A
45A
45A
45A
81A
81A
RBS

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 17
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
H30
H31
H31
H31
H31
H31
H31
H30 H30
H31
H31
H30
H32
H33
H31
H31
H31
H31
H30
81M 77C
81M
93L
H39B
H39B
16L
16R
HJ2
HJ2
55B
16R
16L
55B
81A
56B
81B
79B
HJ2
HJ1
90B
56A 77B
HIGH-PORTAL
FRAMES
HIGH-FRONT
FRAME
81B
93R
DOOR SHEET
1975mm SINGLE
91A
22A
12A
HC1
58C
F
58C
HC2

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 18
SIDE PANEL ASSEMBLY
3 required.
One panel requries
sheet H30 this end.
H30 is a corner sheet and must be
orientated towards the shed corners
when panels finally joined.
Two panels requrie
sheet H30 this end.
H31
H31
H31
H30
H30
H31
H31
H31
SNAP
T TE
i
SNAP
T TE
i
55B
81B

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 19
SIDE PANEL ASSEMBLY
SINGLE DOOR PANEL
1 required. HJ1
HJ1
H33
H33
H30
56A
79B
56B
90B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
H31
H32
HJ2

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER GARAGE
MODEL: 3060HGK
3.00mW x 5.96mD x 2.30mH
Model: 3060HGK 01/10/2018 1.10 20
DOOR PANEL ASSEMBLY
Vertical door channels are
installed in the opposite
orientation compared to the
horizontal door channels.
Short flange
of channel
Long
flange of
channel
SINGLE DOOR
58C
58C
HC1
F
SNAP
T
TE
i
SNAP
T TE
i
HC2
12A
F
D
D
D
D
1 required.