Addenergie Smarttwo User manual

SmartTWOTM

Installation Guide

V20-2019-04-03

Split Phase 120/240 VAC Supply or 3 phase 120/208 VAC C (must be protected by a 40 A fuse or circuit breaker)

Both lines must have 120V between ground.

Voltage supply must be grounded.

Require 2 lines and 1 ground connection. Neutral is not used. (Refer to Figure 1 and Figure 2).

Maximum output power: 7.2kW @ 240 VAC or 6.3KW @ 208 VAC

Built-in protection against overvoltage conditions and leakage current to ground

Connect the power supply of the EVSE with caliber 2 to 8 copper or aluminium conductors

Any EVSE part alteration will automatically void the warranty.

Install the Communication Gateway prior to the Commissioning of the Station

The Communication Gateway is the property of AddÉnergie. Fees will be charged if the Gateway is damaged

or lost.

IMPORTANT ELEMENTS TO CONSIDER WHEN INSTALLING THE COMMUNICATION GATEWAY:

• An Outdoor installation is recommended. The Customer must provide a waterproof PVC box and install it less

than 50 meters (164ft.) from the stations.

• Never use a GFCI outlet to power the Communication Gateway.

or for any other questions: 1-877- 505-2674

IMPORTANT

Fig. 1 Fig. 2

N eut ra l

(N.C)

120VAC

240VAC

Spl it P hase 120/240 VAC Supply

Charging

Station

120VAC

GND

208 VAC

120VAC

3 phase 120/208 VAC Supply

GND

Charging

Station

(N.C) N eut ra l

GND

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Table of Contents

Specications ..................................4

Maintenance and Safety ..........................5

Congurations ..................................6

Pedestal ......................................7

Wall Mount ...................................12

Connection ...................................13

Front Panel and Base Cover Installation..............15

Station Heads Installation on the Bases..............17

Installation of the Panel on the Charging Head.........18

Preliminary Tests and Commissioning ...............19

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Specications

Model: SmartTWOTM

Revision: V4

Company Info: AddEnergie Technologies Inc.

Document revision number: V20-2019-04-03

Technologies Inc. reserves the right to alter product offerings and

specications at any time without notice and is not responsible for

typographical or graphical errors that may appear in this document. All

pictures shown are for illustration purposes only. Actual product may vary

due to product enhancements.

EVSE type: Level 2

Output connector: SAE J1172 compliant

Split Phase 120/240 VAC Supply or 3 phase 120/208 VAC (must be protected by a 40 A fuse or circuit breaker)

Maximum output power: 7.2kW @ 240 VAC or 6.3KW @ 208 VAC

Built-in protection against overvoltage conditions and leakage current to ground

Ingress Protection rating: Certied NEMA3R enclosure, suitable for outdoor use

Shipping weight: Approximately 30kg for the single pedestal conguration

Patent: US 9,421,878B2

Security standard compliance:

• CSA C22.2 No. 0-10 General Requirements – Canadian Electrical code, part II

• CSA 281.1-12/UL2231-1 Standard for safety for personnel protection systems for electrical vehicle

(EV) supply circuits: General requirements

• CSA 281.2-12/UL2231-2 Standard for safety for personnel protection systems for electric vehicle (EV)

supply circuits: Particular requirements for protection devices for use in charging systems

• CSA C22.2 No. 280-13/UL2594 (1st edition) Electric vehicle supply equipment (EVSE)

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Maintenance and Safety

IMPORTANT SAFETY INSTRUCTIONS - PLEASE DO NOT DISCARD THESE INSTRUCTIONS

Carefully read this guide before installing the EVSE

1. This EVSE was designed to be ground-based, wall-mounted or pole-mounted.

1.1. For the pedestal version, it must be mounted on a non-combustible surface.

1.2. For the wall-mounted version, you must make sure the wall on which it will be mounted is

strong enough, and that you use the appropriate type of anchors.

1.3. For the pole mounted version, you must make sure the pole on which it will be mounted is

strong enough, and that you use the appropriate type of tether straps.

2. Make sure with local authorities that the location where the EVSE is to be installed is free from

underground pipelines or electrical equipment, otherwise you might inict yourself serious injuries.

3. Connect the power supply of the EVSE with caliber 2 to 8 copper or aluminium conductors rated for

usage at a temperature of at least 75°C.

4. Grounding: to ensure the safe operation of the AddÉnergie’s EVSE, it must be connected to a

grounding circuit compliant with local regulations and installed by a certied electrician.

5. Communicate with a certied contractor, certied electrician or trained installer to ensure compliance

with local building code, regulation, security standards and weather conditions.

6. Any EVSE part alteration will automatically void the warranty.

7. Handle parts with care, since they can be sharp-edged. Always use safety glasses and gloves when

unpacking and installing.

8. Some parts are heavy and could cause injuries. Use proper lifting techniques and wear safety boots

at all times during installation.

9. Never insert your nger into the electric vehicle connection.

10. Never use the EVSE if the exible power cord seems damaged or if insulation is damaged.

11. Never use the EVSE if the main case is broken, cracked, open or damaged.

12. This EVSE was designed to be used with electric vehicles equipped with a SAE-J1772 connector.

13. This EVSE is to be used to charge vehicles that do not require a ventilated environment during

charging.

14. Replacement of the EVSE’s head, gun module, gun cable, or gun must be performed by qualied

service personnel.

15. When the case of the EVSE’s head is open, all gaskets must be replaced.

16. Do not install on or over a combustible surface.

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Congurations

Dimensions

154cm

20cm

170cm

102cm

73cm

93cm

114cm

20cm

102cm

8.3cm

21cm

74cm

20cm

Leave a minimum of 7,6 cm (3’’)

on top of the main structure to

insert the EVSE’s head.

Leave a minimum of 7,6 cm (3’’)

on top of the main structure

to insert the EVSE’s head.

Leave a minimum of 7,6 cm (3’’)

on top of the main structure

to insert the EVSE’s head.

Pole-mounted EVSE

Pedestal EVSE

Wall-mounted EVSE

Drilling pattern

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Pedestal

Site preparation

85.7 mm

(3.375’’)

85.7 mm

(3.375’’)

Fig. 1:Ancrage préfabriquée /

Prefabricated anchor

Fig. 2: Patron d’espacement

Threaded rod spacing

Fig. 3: Base de béton /

Concrete base

H / HP / D

S / A

9 cm

(3.5’’) 2.5 cm

(1’’)

ANCHOR

The installer can use a prefabricated anchor

offered by AddÉnergie (part number: S2-V2-

ACCSP-01-03) or make his own using 12”

long ½” threaded rods spaced according to the

pattern shown on left.

CONCRETE BASE

The base can be prefabricated or made on site

using concrete formwork.

Determine the base’s height (H), depth in the

ground (D) and the surface area (A) of its sole

according to the soil type and the freeze thaw

specications of the installation area.

Use an electrical conduit of the appropriate size

with a diameter of 2’’ or less to bring the electrical

cables to the center of the anchor.

The dimension of the top of the base, and the

position of the anchor shall be determined

according to the specic charging station

conguration, as detailed on the next page.

Fig: 1: Prefabricated anchor Fig: 2: Threaded rod spacing

Fig. 3: Concrete base

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Piédestal simple, face parallèle

Single pedestal, straight facing

Piédestal simple, face à angle

Single pedestal, angle facing

Piédestal double

Double pedestal

Piédestal quadruple

Quad pedestal

27 cm

(10.5’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

43 cm

(17’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

27 cm

(10.5’’) min.

13 cm (5.25’’)

13 cm

(5.25’’)

27 cm

(10.5’’) min.

27 cm

(10.5’’) min.

13 cm (5.25’’)

27 cm

(10.5’’) min.

13 cm

(5.25’’)

Pedestal

Anchor positioning

Piédestal simple, face parallèle

Single pedestal, straight facing

Piédestal simple, face à angle

Single pedestal, angle facing

Piédestal double

Double pedestal

Piédestal quadruple

Quad pedestal

27 cm

(10.5’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

43 cm

(17’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

27 cm

(10.5’’) min.

13 cm (5.25’’)

13 cm

(5.25’’)

27 cm

(10.5’’) min.

27 cm

(10.5’’) min.

13 cm (5.25’’)

27 cm

(10.5’’) min.

13 cm

(5.25’’)

The pedestal can

be installed in the

center of the parking

stall. In such case,

the anchor shall

be layed out on

the base as shown

above, to make sure

that the station is

straight facing.

Piédestal simple, face parallèle

Single pedestal, straight facing

Piédestal simple, face à angle

Single pedestal, angle facing

Piédestal double

Double pedestal

Piédestal quadruple

Quad pedestal

27 cm

(10.5’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

43 cm

(17’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

27 cm

(10.5’’) min.

13 cm (5.25’’)

13 cm

(5.25’’)

27 cm

(10.5’’) min.

27 cm

(10.5’’) min.

13 cm (5.25’’)

27 cm

(10.5’’) min.

13 cm

(5.25’’)

For an initial installation of a single pedestal

that will evolve to a dual in the future, it is

recommended to install the base at the

intersection of 2 parking stalls, with the

anchor positioned to have the charging

station face at 45°.

Piédestal simple, face parallèle

Single pedestal, straight facing

Piédestal simple, face à angle

Single pedestal, angle facing

Piédestal double

Double pedestal

Piédestal quadruple

Quad pedestal

27 cm

(10.5’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

43 cm

(17’’) min.

13 cm (5.25’’)

43 cm

(17’’) min.

13 cm

(5.25’’)

27 cm

(10.5’’) min.

13 cm (5.25’’)

13 cm

(5.25’’)

27 cm

(10.5’’) min.

27 cm

(10.5’’) min.

13 cm (5.25’’)

27 cm

(10.5’’) min.

13 cm

(5.25’’)

A quad pedestal shall be installed at the

intersection of four parking stalls.

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Description

Qté

Structure principale

Couvercle du bornier

Panneau frontal

Cache-base

Écrou

Rondelle

Lock washer

Star washer

Nbr

Description

Qty

Main Structure

Front Panel

Block Cover

Base Cover

Nuts

Washers

Lock Washers

Star Washers

3 cm

(1.125’’)

Vue de dessus

Top view

Pedestal

Single base installation

INSTRUCTIONS:

•Install the main structure over the concrete base.

Make sure to maintain a minimum of 3cm (1.125”)

between the bottom of the structure and the top of

the base.

• Adjust the level of the structure through the nuts

attaching it to the base.

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Pedestal

Double & quadruple base installation

INSTRUCTIONS:

• Identify which sides of the main structures

must be assembled side to side and remove their

corresponding bolts and joining plates.

• Place the main structures one against the other

and join them together with the 2 bolts you

just removed.

• Assemble a stabilizer into the hole of the main

structure that is not fastened to the threaded

shaft anchor.

• Install the main structure over the concrete base.

Maintain a minimum of 3cm (1.125”) between the

bottom of the structure and the top of the base.

• Adjust the level of the structure through the nuts

attaching it to the base.

3 cm

(1.125’

’)

Vue de dessus

Top view

Piédestal double / Double pedestal

Vue de dessus

Top view

Piédestal quadruple / Quad pedestal

Double pedestal

Quad pedestal

Plaque d’union

Joining Plate

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Pedestal

Double & quadruple base installation

For double or quadruple mounting with panel holder (part number: S2-V2-

ACCSPSM-01-02), add spacers (part number: S2-V2-ACCSPSM-01-05) between

the main structures.

Utiliser des boulons plus longs

3.8 cm (1.5’’)

Use longer bolts, 3.8 cm (1.5’’)

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Wall Mount

Single unit installation

INSTRUCTIONS:

• Make sure that the available height is a

minimum of 216cm (85”)

• If the wall requires that anchors to be pre-

installed, follow the drilling pattern provided

on right

• Install the base on the wall using the proper

type of anchors, which means ½-13 inserts

and bolts for a concrete wall, or ½ lag bolts

for a wooden wall.

• Before drilling and during the installation of the

base on the wall, make sure that everything is

leveled

SPECIAL NOTES:

• The EVSE has been assembled at the factory to point toward the right

side, assuming that it will be installed on the left corner of the parking

stall.

• To install on the right corner of the parking stall, the nuts and bolts

attaching the back of the base to its inner frame shall be transferred from

one side to the other as shown on the pictures.

• Make sure you put both longer bolts at the position closest to the terminal

block.

Description

Qté

Structure principale

Panneau frontal

Couvercle du bornier

Nbr

Description

Qty

Main Structure

Front Panel

Block Cover

Mon

tage du côté gauch

Left side mounting

Mon

tage du côté droi

Right side mounting

SOL

GROUND

74 cm

(29’’)

21 cm

(8.25’’)

8.3 cm

(3.25’’)

Patron de perçage:

Drilling pattern:

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Wall Mount

Double unit installation

For double mounting with panel holder (part number: S2-V2-ACCSPSM-01-02),

add spacers (part number: S2-V2-ACCSPSM-01-05) between the main structures.

Utiliser des boulons plus longs

3.8 cm (1.5’’)

Use longer bolts, 3.8 cm (1.5’’)

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Wall Mount

Double unit installation

• Make sure that the available height is a minimum of

216cm (85”)

• If the wall requires that anchors to be pre-installed,

follow the drilling pattern provided on right

• Install the base on the wall using the proper type of

anchors, which means ½-13 inserts and bolts for

a concrete wall, or ½ lag bolts for a wooden wall.

• Before drilling and during the installation of the base

on the wall, make sure that everything is leveled

INSTRUCTIONS:

• Identify which sides of the main structure

must be assembled face to face and

remove their corresponding bolts and

screwed plates.

• Place the main structures one against

the other and join using the four (4)

longest carriage bolts you just removed.

SOL

GROUND

74 cm

(29’’)

21 cm

(8.25’’)

8.3 cm

(3.25’’)

Patron de perçage:

Drilling pattern:

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Electrical Connections

Installation and maintenance of this EVSE must only be

performed by a certied electrician to ensure compliance

with local and national codes.

Requires a dedicated 40A dual protection device

(breaker or fuse).

Do not add CCID protection to the service panel. This

kind of protection is already built into AddÉnergie’s

EVSE.

Input: 208/240VAC nominal, 60Hz, 30A

Recommended tightening torque for the block bolts: 18Nm.

Wire size of AWG 2 - 8, copper or aluminium

Le couvercle du bornier doit

être remis en place une fois les

connexions effectuées

Reinstall the block cover once

all connections are made.

IMPORTANT

Piédestal

Pedestal

Mural

Wall-mounted

Remove the block cover.

Insert the wires from the bottom of the base and proceed with the connection as shown on the gure below for

each EVSE.

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Vue de dessus

Top View

frontaux avec les vis et les rondelles étoilées (star

washer).

Tighten each front panel’s two mounting brackets

with bolts and star washers.

Glisser le panneau frontal en place.

Slide front panels into position.

Vue de dessus

Top View

frontaux avec les vis et les rondelles étoilées (star

washer).

Tighten each front panel’s two mounting brackets

with bolts and star washers.

Glisser le panneau frontal en place.

Slide front panels into position.

Vue de dessus

Top View

frontaux avec les vis et les rondelles étoilées (star

washer).

Tighten each front panel’s two mounting brackets

with bolts and star washers.

Glisser le panneau frontal en place.

Slide front panels into position.

Front Panel & Base Cover Installation

INSTRUCTIONS:

1. For a pedestal installation, insert base covers into each of the main structure

down to the ground and fasten them with the provided hardware.

2. Slide the front panels into each of the main structures.

3. Fasten each front panel’s two mounting brackets with bolts and star washers.

Step 2Step 1 Step 3

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Station Head and Connector Installation

Installation of the charging station head on its base

1. Unscrew the charging port holder .

2. Remove the charging port and cable assembly

2.1 Dsconnect the three positions connector and the small black

connector .

2.2 Unscrew the two brackets .

3. Slide the head into the base

Installation of the charging coupling connector

1. Screw the bracket back into place .

2. Connect the three positions connector (green connection should

be on the right) and the small black connector .

3. Screw the charging port holder back into place .

Make sure the bottom of the charging port holder does not interfere

with the base.

Important:

- Do not slide the head down with excessive force. If

the head doesn’t slide down into position easily, gentle

shake the base of the charger head while guiding it into

the base.

- Be careful not to damage the black plastic connectors

on the bottom of the charger head on the top of the

base.

- Once fully inserted, the spacing between the head and

the base should be from 0 à 3mm

*WARNING: Never use a power tool to install the security

screws, and never apply a torque of more than 18Nm

(160 pound-inches) when tightening them.

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Installation of the Panel on the Charging Head

• Slide the panel holder onto the charging station head as shown in

the image on the left (at this stage, the panel holder is not attached

to the head but simply clipped to it).

• Attach the panel(s) to the panel holder. Only one is required for a wall

mount installation and two are required for a pedestal installation.

• For a double or quadruple installation screw the adjacent panel

holders together, as shown on the image to the right.

WALL MOUNT

PEDESTAL

Simple / Single

2Panels

Double / Double

2Singles Panels + 1 Double Panel