AEG KS12-1 User manual

KS12-1
Original instructions

Important!
It is essential that you read the instructions in this manual
before assembling, operating and maintaining the product.
Subject to technical modifications.

11
1414
Technical Data, Safety Instructions, Specified Conditions of Use,
Declaration of Conformity, Mains connection, Maintenance, Symbols
Please read and save
these instructions!
English

22
I II
START
STOP
III
VI
x cm
x cm
IV V
VII
11
10
17
2
1
1. Lock-o button
2. Switch trigger
3. Base
4. Rip guide lock
5. Angle scale lock lever
6. Angle scale
7. Hex key
8. Front handle
7
6
14
16
15
8
9
3
4
5
13
12
9. Upper guard
10. Blade
11. Lower guard
12. Lower guard lever
13. Exhaust port (outer: ø31.8 mm, inner: ø27.9 mm)
14. Power cord
15. Blade bolt
16. Handle, insulated gripping surface
17. Edge guide

33
I II
START
STOP
III
VI
x cm
x cm
IV V
VII
11
10
17
2
1
1. Lock-o button
2. Switch trigger
3. Base
4. Rip guide lock
5. Angle scale lock lever
6. Angle scale
7. Hex key
8. Front handle
7
6
14
16
15
8
9
3
4
5
13
12
9. Upper guard
10. Blade
11. Lower guard
12. Lower guard lever
13. Exhaust port (outer: ø31.8 mm, inner: ø27.9 mm)
14. Power cord
15. Blade bolt
16. Handle, insulated gripping surface
17. Edge guide

44
I
EN 847-1
1
4.
5.
2
3
I
5
4
2
3
2. 3.
1.
1

55
I
EN 847-1
1
4.
5.
2
3
I
5
4
2
3
2. 3.
1.
1

66
START
STOP
II
Insulated gripping surface
Start Stop
1
2
I
6.
7.
x2
5
4

77
START
STOP
II
Insulated gripping surface
Start Stop
1
2
I
6.
7.
x2
5
4

88
IV
x cm
x cm
1.
2.
3.
x cm
x cm
1
2
0° 45°
III
60 mm
44 mm 42 mm
0°................... 45°...................... 51.5°
1. 2. 0 – 51.5°
1
2
3

99
IV
x cm
x cm
1.
2.
3.
x cm
x cm
1
2
0° 45°
III
60 mm
44 mm 42 mm
0°................... 45°...................... 51.5°
1. 2. 0 – 51.5°
1
2
3
Carry out a test cut

1010
V
V
0 – 60 mm
3.
2.1.

1111
V
V
0 – 60 mm
3.
2.
1.
Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be
visible below the workpiece.

1212
VI
max. 60 mm
1. Start
2. 3. Stop
0° 45°
VI

1313
VI
max. 60 mm
1. Start
2. 3. Stop
0° 45°
VI

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WARNING!
The vibration emission level given in this information sheet has been measured in accordance with a standardised
test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary
assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for
dierent applications, with dierent accessories or poorly maintained, the vibration emission may dier. This may
signicantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched
o or when it is running but not actually doing the job. This may signicantly reduce the exposure level over the total
working period. Identify additional safety measures to protect the operator from the eects of vibration such as:
maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
TECHNICAL DATA
Circular Saw KS12-1
Rated wattage 1200 W
Input voltage 220-240V AC 50Hz
No-load speed 5000 min-1
Saw blade diameter x hole diameter 184 x 20 mm
Saw blade thickness 2.2 mm
Max. Cutting depth at 0°/ 45°/ 51.5° 60/ 44/ 42 mm
Weight according EPTA-Procedure 01/2014 3.7 kg
Noise information
Measured values determined according to EN 62841. Typically, the A-weighted noise
levels of the tool are:
Sound pressure level (Uncertainty K=3dB(A)) 94.5 dB (A)
Sound power level (Uncertainty K=3dB(A)) 105.5 dB (A)
Wear ear protectors!
Vibration information
Vibration total values (triaxial vector sum) determined according to EN 62841.
Sawing of wood
Vibration emission value ah,w 3.2 m/s2
Uncertainty K= 1.5 m/s2

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WARNING! Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow all
instructions listed below may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future
reference.
CIRCULAR SAW SAFETY WARNINGS
Cutting procedures
■DANGER: Keep hands away from cutting
area and the blade. Keep your second hand on
auxiliary handle, or motor housing. If both hands
are holding the saw, they cannot be cut by the
blade.
■Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the
workpiece.
■Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
■Never hold the workpiece in your hands or
across your leg while cutting. Secure the
workpiece to a stable platform. It is important
to support the work properly to minimise body
exposure, blade binding, or loss of control.
■Hold the power tool by insulated gripping
surfaces, when performing an operation where
the cutting accessory may contact hidden wiring
or its own cord. Contact with a “live” wire will also
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
■When ripping, always use a rip fence or straight
edge guide. This improves the accuracy of cut and
reduces the chance of blade binding.
■Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades
that do not match the mounting hardware of the
saw will run off-centre, causing loss of control.
■Never use damaged or incorrect blade washers
or bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance
and safety of operation.
Kickback causes and related warnings
■kickback is a sudden reaction to a pinched, jammed
or misaligned saw blade, causing an uncontrolled
saw to lift up and out of the workpiece toward the
operator;
■when the blade is pinched or jammed tightly by the
kerf closing down, the blade stalls and the motor
reaction drives the unit rapidly back toward the
operator;
■if the blade becomes twisted or misaligned in the
cut, the teeth at the back edge of the blade can dig
into the top surface of the wood causing the blade
to climb out of the kerf and jump back toward the
operator.
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided
by taking proper precautions as given below.
■Maintain a firm grip with both hands on the saw
and position your arms to resist kickback forces.
Position your body to either side of the blade,
but not in line with the blade. Kickback could
cause the saw to jump backwards, but kickback
forces can be controlled by the operator, if proper
precautions are taken.
■When blade is binding, or when interrupting a
cut for any reason, release the trigger and hold
the saw motionless in the material until the
blade comes to a complete stop. Never attempt
to remove the saw from the work or pull the
saw backward while the blade is in motion
or kickback may occur. Investigate and take
corrective actions to eliminate the cause of blade
binding.
■When restarting a saw in the workpiece, centre
the saw blade in the kerf so that the saw teeth
are not engaged into the material. If a saw
blade binds, it may walk up or kickback from the
workpiece as the saw is restarted.
■Support large panels to minimise the risk of
blade pinching and kickback. Large panels tend
to sag under their own weight. Supports must be
placed under the panel on both sides, near the line
of cut and near the edge of the panel.
■Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf
causing excessive friction, blade binding and
kickback.
■Blade depth and bevel adjusting locking levers
must be tight and secure before making the
cut. If blade adjustment shifts while cutting, it may
cause binding and kickback.
■Use extra caution when sawing into existing
walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
Lower guard function
■Check the lower guard for proper closing before
each use. Do not operate the saw if the lower
guard does not move freely and close instantly.
Never clamp or tie the lower guard into the
open position. If the saw is accidentally dropped,
the lower guard may be bent. Raise the lower guard
with the retracting handle and make sure it moves
freely and does not touch the blade or any other
part, in all angles and depths of cut.
■Check the operation of the lower guard spring.
If the guard and the spring are not operating
properly, they must be serviced before use.
Lower guard may operate sluggishly due to
damaged parts, gummy deposits, or a build-up of
debris.
■The lower guard may be retracted manually
only for special cuts such as “plunge cuts” and
“compound cuts”. Raise the lower guard by
the retracting handle and as soon as the blade

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enters the material, the lower guard must be
released. For all other sawing, the lower guard
should operate automatically.
NOTE: Alternate wording for “retracting handle” is
possible.
■Always observe that the lower guard is covering
the blade before placing the saw down on bench
or floor. An unprotected, coasting blade will cause
the saw to walk backwards, cutting whatever is in
its path. Be aware of the time it takes for the blade
to stop after switch is released.
ADDITIONAL SAFETY AND WORKING
INSTRUCTIONS
Wear ear protectors. Exposure to noise can cause
hearing loss.
Use protective equipment. Always wear safety glasses
when working with the product. The use of protective
clothing is recommended, such as dust mask,
protective gloves, sturdy non-slip footwear, helmet and
ear defenders.
The dust produced when using the product may be
harmful to health. Do not inhale the dust. Use a dust
absorption system and wear a suitable dust protection
mask. Remove deposited dust thoroughly, e.g. with a
vacuum cleaner.
Do not use saw blades not corresponding to the key
data given in these instructions for use.
Do not use any abrasive wheels.
Use only blade diameter(s) in accordance with the
markings.
Identify the correct saw blade to be used for the
material to be cut.
Use only saw blades that are marked with a speed
equal or higher than the speed marked on the tool.
It is necessary to select a saw blade which is suitable
for the material being cut.
Use only woodworking blades specified in this manual,
which comply with EN 847-1.
Do not use abrasion disks in the product.
Do not fix the on/o switch in the “on” position when
using the saw hand-held.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual
risk factors. The following hazards may arise and the
operator should pay special attention to avoid the
following:
■risk of contact with uncovered parts of the rotating
saw blade;
■kick-back of work pieces or parts of work pieces
due to improper adjustment or handling;
■catapulting of faulty carbide tips from the saw
blade;
■damage to the respiratory system, dust may
harmful to the operator and bystanders.
NOTE: Wear respiratory protection masks
containing filters appropriate to the materials being
worked. Ensure adequate workplace ventilation. Do
not eat, drink or smoke in the work area.
■damage to hearing if effective hearing protection
is not worn.
WARNING! Dust from certain paints, coatings, and
materials may cause irritation or allergic reactions to
the respiratory system. Dust from wood such as oak,
beech, MDF and others are carcinogenic. Material
containing asbestos should only ever be worked or
processed by qualified specialist operators.
WARNING! Injuries may be caused, or aggravated,
by prolonged use of a tool. When using any tool for
prolonged periods, ensure you take regular breaks.
SPECIFIED CONDITIONS OF USE
This electric circular saw can cut lengthways and mitre
accurately in wood.
WORKING INSTRUCTIONS
Adapt the feed speed to avoid overheating the blade
tips.
MAINS CONNECTION
Connect only to single-phase AC system voltage as
indicated on the rating plate.
Appliances used at many dierent locations including
wet room and open air must be connected via a
residual current device (FI, RCD, PROD) of 30 mA or
less.
When using the product, voltage fluctuations may
aect other electrical products or lighting on the same
power circuit. Connect the product to a power source
with an impedance equal to 0.477Ωto minimize
voltage fluctuations. Contact your electric power
supplier for further clarification.
Only plug-in when product is switched o.
Do not let any metal parts enter the airing slots -
danger of short circuit.
Keep mains lead clear from working range of the
product. Always lead the cable away behind you.
Before use, check product, cable, safety harness, and
plug for any damages or material fatigue. Repairs
should only be carried out by authorised service
agents.
MAINTENANCE
Always disconnect the plug from the socket before
carrying out any work on the product.
Be sure to disconnect the product from the power
supply before attaching or removing the saw blade.
Clean product and guarding system with dry cloth.
Certain cleaning agents and solvents are harmful to

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plastics and other insulated parts.
The ventilation slots of the product must be kept clear
at all times.
Remove dust regularly. Remove the sawdust which
has accumulated inside the saw in order to avoid the
risk of fire.
Keep the apparatus handle clean, dry and free of spilt
oil or grease.
Check the function of guards.
Regular maintenance and cleaning provide for a long
service life and safe handling.
If the replacement of the supply cord is necessary, this
has to be done by the manufacturer or his agent in
order to avoid a safety hazard.
If the supply cord is damaged, it must be replaced
by a special cord or assembly available from the
manufacturer or its service agent.
Use only AEG accessories and spare parts. Should
components need to be replaced which have not been
described, please contact one of our AEG service
agents (see our list of guarantee/service addresses).
If needed, an exploded view of the product can be
ordered. Please state the Article No. as well as the
product type printed on the label and order the
drawing at your local service agents or directly at:
Techtronic Industries (Australia) Pty. Ltd.
PO Box 1065
Mount Waverley VIC 3149
Tel. no. 1300 234 797
Australia
Techtronic Industries N.Z. Ltd.
PO Box 12-806
Penrose AUCKLAND 1642
Tel. no. 0800 234 797
New Zealand
SYMBOLS
CAUTION! WARNING! DANGER!
Please read the instructions carefully
before starting the product.
Always wear goggles when using the
product.
Wear ear protectors.
Wear a suitable dust protection mask.
Wear gloves.
Always disconnect the plug from the
socket before carrying out any work on the
product.
Do not use force.
Accessory - Not included in standard
equipment, available as an accessory.
Do not dispose of electric tools together
with household waste material. Electric
tools and electronic equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible recycling
facility. Check with your local authority or
retailer for recycling advice and collection
point.
Class II product. Product in which
protection against electric shock does not
rely on basic insulation only, but in which
additional safety precautions, such as
double insulation or reinforced insulation,
are provided. There being no provision
for protective earthing or reliance upon
installation conditions.
Rotation direction
n0No-load speed
VVolts
AC Current
Regulatory Compliance Mark (RCM).
Product meets applicable regulatory
requirements.

Techtronic Industries Australia Pty Ltd
31 Gilby Road, Mount Waverley, VIC 3149
Australia
Techtronic Industries N.Z. Limited
2 Landing Drive, Mangere
Auckland, 2022, New Zealand
www.aegpowertools.com.au
www.aegpowertools.co.nz
961096493-01A
AEG is a registered trademark used under
license from AB Electrolux (publ).