AEG PROTECT 1 LCD User manual

Protect 1 LCD 10 kVA
Protect 1 LCD 15 kVA
Protect 1 LCD 20 kVA
PROTECT 1 LCD
User Manual
POWER
SOLUTIONS

Thank you for purchasing the AEG UPS PROTECT LCD from AEG
Power Solutions. Safety information and operating instructions are
included in this manual. To ensure correct use of the UPS, please read
this manual thoroughly before operating it. Use this manual properly.

Introduction ................................................................................... 11
. Product features .................................................................... 11
.2 Environmental protection ..................................................... 12
2 Product Overview ......................................................................... 13
2. Model list .................................................................................. 13
2.2 Presentation ............................................................................ 14
3 Product Overview ......................................................................... 18
3. Unpacking and inspecting .................................................... 18
3.2 Checking the accessory kit ................................................... 19
3.3 Mechanical installation .......................................................... 19
3.4 Power cables connection ...................................................... 21
3.5 Gland kit installation .............................................................. 33
4. Parallel System Installation and Operation (Optional) .............. 34
4. Wiring for AC/DC cable ......................................................... 34
4.2 Wiring for parallel signal cable ............................................. 41
4.3 Parallel system operation ...................................................... 42
5. Operation ...................................................................................... 43
5. LCD panel ............................................................................... 43
5.2 LCD description ..................................................................... 44
5.3 Menu structure ...................................................................... 46
5.4 Control and product information ......................................... 47
5.5 User settings .......................................................................... 47
5.6 Starting the UPS with utility ................................................. 49
5.7 Starting the UPS on battery ................................................. 50
5.8 UPS shutdown ....................................................................... 51
6 Communication ............................................................................. 52
6. RS232 and USB ...................................................................... 52
6.2 UPS remote control functions .............................................. 52
7 UPS Maintenance ......................................................................... 54
7. Equipment care ...................................................................... 54
7.2 Transporting the UPS ............................................................ 54
7.3 Storing the equipment .......................................................... 54
CONTENT

7.4 Recycle .................................................................................... 54
8 Troubleshooting ........................................................................... 56
8. Typical alarms and faults ...................................................... 56
9 Troubleshooting ........................................................................... 60
9. UPS block diagram ................................................................ 60
9.2 UPS specification ................................................................... 60

Revision
Change Date Name
00 Created 21.07.2021 AN

SAVE THESE INSTRUCTIONS. This
SAVE THESE INSTRUCTIONS. This SAVE THESE INSTRUCTIONS. This
SAVE THESE INSTRUCTIONS. This manual contains important instructions
manual contains important instructions manual contains important instructions
manual contains important instructions
that should be followed during installation and maintenance of the UPS and
that should be followed during installation and maintenance of the UPS and that should be followed during installation and maintenance of the UPS and
that should be followed during installation and maintenance of the UPS and
batteries.
batteries.batteries.
batteries.
The UPS that are covered in this manual are intended for installation in an
environment within 0 to 40°C, free of conductive contaminant.
Special symbols
RISK OF ELECTRIC SHOCK
RISK OF ELECTRIC SHOCKRISK OF ELECTRIC SHOCK
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
Important instructions that must always be followed.
EU separate collection and lead content mark for lead acid batteries. Indicates
that the battery must not be disposed of to the normal household waste but be
separately collected and recycled.
EU separate collection mark for waste electrical and electronic equipment
(WEEE). Indicates that the item must not be disposed of to the normal
household waste but be separately collected and recycled.
Information, advice, help.
Refer to the user manual.
SAFETY INSTRUCTIONS

Safety of persons
 RISK OF VOLTAGE BACKFEED. The system has its own power source (the
battery). Isolate the UPS and check for hazardous voltage upstream and
downstream during lockout-tagout operation. Terminal blocks may be
energized even if the system is disconnected from the AC power source.
 Dangerous voltage levels are present within the system. It should be
opened exclusively by qualified service personnel.
 The system must be properly grounded.
 The battery supplied with the system contains small amounts of toxic
materials. To avoid accidents, the directives listed below must be observed:
 Servicing of batteries should be performed or supervised by
personnel knowledgeable about batteries and the required
precautions.
 When replacing batteries, replace with the same type and number
of batteries or battery packs.
 Do not dispose of batteries in a fire. The batteries may explode.
 Batteries constitute a danger (electrical shock, burns). The short-
circuit current may be very high.
 Precautions must be taken for all handling:
 Wear rubber gloves and boots.
 Do not lay tools or metal parts on top of batteries.
 Disconnect charging source prior to connecting or disconnecting
battery terminals.
 Determine if battery is inadvertently grounded. If inadvertently
grounded, remove source from ground. Contact with any part of a
grounded battery can result in electrical shock. The likelihood of
such shock can be reduced if such grounds are removed during
installation and maintenance (applicable to equipment and remote
battery supplies not having a grounded supply circuit).

Product safety
 The UPS connection instructions and operation described in the manual
must be followed in the indicated order.
 UPS enclosure IP rating IP20.
 CAUTION - To reduce the risk of fire, the unit connects only to a circuit
provided with branch circuit overcurrent protection.
 The upstream circuit breaker for Normal AC/Bypass AC must be easily
accessible. The unit can be disconnected from AC power source by
opening this circuit breaker.
 An additional AC contactor is used for back feed protection and must
comply with IEC/EN 62040- (the creep age and clearance distances shall
meet the basic insulation requirements for pollution degree 2).
 Disconnection and overcurrent protection devices shall be provided by
others for permanently connected AC input (Normal AC/Bypass AC) and
AC output circuits.
 Check that the indications on the rating plate correspond to your AC
powered system and to the actual electrical consumption of all the
equipment to be connected to the system.
 For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near
the equipment and shall be easily accessible.
 Never install the system near liquids or in an excessively damp
environment.
 Never let a foreign body penetrate inside the system.
 Never block the ventilation grates of the system.
 Never expose the system to direct sunlight or source of heat.
 If the system must be stored prior to installation, storage must be in a dry
place.
 The admissible storage temperature range is -25°C to +55°C without
battery (- 5°C to +40°C with battery).
 TN-S/IT/TN-C/TT of electrical supply system may be connected by UPS.
 This UPS may be provided with a maximum of 6 extension battery
cabinets or equivalent.

Special precautions
 The unit is heavy: wear safety shoes and use vacuum lifter preferentially
for handling operations.
 All handling operations will require at least two people (unpacking, lifting,
installation in rack system).
 Before and after the installation, if the UPS remains de-energized for a
long period, the UPS must be energized for a period of 24 hours, at least
once every 6 months (for a normal storage temperature less than 25°C).
This charges the battery, thus avoiding possible irreversible damage.
 During the replacement of the Battery Module, it is imperative to use the
same type and number of elements as the original Battery Module
provided with the UPS to maintain an identical level of performance and
safety.
 This is a category C3 UPS product. In a residential environment, this
product may cause radio interference, in which case the user may be
required to take additional measures.

Thank you for selecting our UPS to protect your electrical equipment.
We recommend that you take the time to read this manual to take full
advantage of the many features of your UPS.
Before installing your UPS, please read the booklet presenting the safety
instructions. Then follow the indications in this manual.
EBM stands for External Battery Modules
EBM stands for External Battery ModulesEBM stands for External Battery Modules
EBM stands for External Battery Modules
. Product features
The UPS protects your sensitive electronic equipment from the most common
power problems, including power failures, power sags, power surges, brownouts,
line noise, high voltage spikes, frequency variations, switching transients, and
harmonic distortion.
Technica
TechnicaTechnica
Technical data
l datal data
l data:
::
:
• Double conversion with pure sine waveform output
• VFI SS @230V/50Hz according to IEC/EN 62040-3
• Full digital control
• Output PF up to
• High charger capability, the charger current is up to 3 A
• Smart charging method to expand battery lifetime
• Auto detection of EBM’s connected to the UPS
• Communication ports: RPO, Dry contacts (input and output), intelligent slot
(for SNMP card), USB (for Service and Customer use), RS232 (for Service
and Customer use)
• Dot-matrix touch-screen LCD, supporting multi-language
• Phases configurations: 3/3 (default); 3/ ; / .
• ECO Mode
• Start-able without battery
• “CVCF” mode (Frequency Converter Mode)
Introduction

.2Environmental protection
Products are developed according to an eco-design approach.
Substances
SubstancesSubstances
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
PackingPacking
Packing
To improve waste treatment and facilitate recycling, separate the various
packing components.
• The cardboard we use comprises over 50% of recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packing materials are recyclable.
Follow all local regulations for the disposal of packing materials.
Product
ProductProduct
Product
The product is mainly made up of recyclable materials.
Dismantling and disassembly must take place in compliance with all local
regulations concerning waste. At the end of its service life, the product must be
transported to recycling centers, re-use and treatment facilities for waste
electrical and electronic equipment (WEEE).
Ba
BaBa
Battery
tteryttery
ttery
The product contains lead-acid batteries that must be processed according to
applicable local regulations concerning batteries.
The battery may be removed to comply with regulations and in view of correct
disposal.

2. Model list
The weight in this table is reference only, please see the labels on the carton for
details.
Product Description Net Weights
(kg)
Unit Size
(W x H x D) (mm)
UPS
0kVA with batteries 07.4
300*805*727
0kVA w/o batteries 55.4
5kVA with batteries 6 .6
5kVA w/o batteries 59.
20kVA with batteries 6 .6
20kVA w/o batteries 59.
EBM
BP for 0kVA 5.6
225*589*5 8
Empty BP for 0kVA 3
BP for 5/20kVA 5.6
Empty BP for 5/20kVA 3
Optional modular or accessory:
If order other type function modular or accessories, please contact distributors/agents.
2Product Overview
Type Description Remark
Intelligent Card
Dry Contact card (AS400)
See in chapter 6.5
NMC card
MODBUS card (CMC)
EMP Temperature and humidity sensors
WLAN module WLAN module Wireless connection for IoT
Battery cable
Battery cable
for UPS connect with user’s own EBM
.8m length,
see in chapter 3.4.3

2.2 Presentation
2.2.
2.2. 2.2.
2.2. UPS
UPSUPS
UPS model:
model:model:
model:
Front view
Front viewFront view
Front view
. Ventilation area
2. LCD Modular, including:
( )---Power button
(2)---Touch screen
(3)---LED indicator

Rear view
Rear viewRear view
Rear view
. Intelligent slot
2. RS232
3. Ethernet port (RJ45, for IoT function)
4. USB
5. Disabled
6. Parallel port
7. Dry contacts (input/output)
8. RPO (Remote Power Off) contact
9. RJ45 (for EBM detect)
0. Maintenance bypass switch
. Main input switch and bypass input switch
2. AC Input /Output terminals
3. External battery port

E
EE
EBM
BMBM
BM (External Battery Modul
(External Battery Modul(External Battery Modul
(External Battery Module
ee
e)
))
) -
--
- Front
FrontFront
Front view
viewview
view
. Ventilation area
2. EBM label

EBM (External Battery Modul
EBM (External Battery ModulEBM (External Battery Modul
EBM (External Battery Module
ee
e)
))
) -
--
- Rear view
Rear viewRear view
Rear view
. Fuse board cover (replace EBM fuse)
2. EBM port
3. EBM port 2
4. EBM detection (RJ45 port)

It is recommended to move the equipment to the installation site by using a
pallet jack or a truck before unpacking.
The system may be installed only by qualified electricians in accordance with
applicable safety regulations.
The cabinet is heavy, please install it with at least two peoples.
3. Unpacking and inspecting
Unpacking the unit in a low-temperature environment may cause condensation
occurred in and on the cabinet. Do not install the unit until the inside and
outside of the unit are absolutely dry (hazard of electric shock).
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file a
claim for shipping damage. If you discover damage after acceptance, file a claim
for concealed damage.
UPS
EBM
Note:
Note:Note:
Note:
The cabinet is heavy, please see weight provided on the carton/label.
Do not lift the unit’s front panel and rear panel.
Discard or recycle the packaging in a responsible manner or store it for future
use.
3Product Overview

Packing materials must be disposed in compliance with all local regulations
concerning waste.
3.2 Checking the accessory kit
Verify that the following additional items are included with the unit.
Standard model EBM
UPS 0K/ 5K/20K
Battery cable
√
(two for every EBM
delivered)
EBM detection cable
√
(one for every EBM
delivered)
Copper busbar
√
Gland kit
√
USB cable
√
RS232 cable
√
Parallel cable
√
Tower foot
√ √
Quick start (EBM)
√
User manual (UPS)
√
Note ： √ --- Standard configuration;
3.3 Mechanical installation
To keep air-flowing freely, it is recommended to keep a clearance with 500 mm
space both for front and rear side.

UPS
UPS UPS
UPS model
modelmodel
model
. Place the unit on a flat surface in its final location and install ‘Tower foot’ for
stability.
2. Install the unit to ground(optional): place 4pcs bolts (M8 is recommended)
to the final location previously, bolt’s position please refer to below, then fix
the unit to the bolts.
EBM model
EBM modelEBM model
EBM model
It is recommended to place EBM module(s) on the right side of the UPS.
. Place the unit on a flat surface in its final location and install ‘Tower foot’ for
stability.
2. Install the unit to ground (optional): place 4pcs bolts (M8 is recommended)
to the final location previously, bolt’s position please refer to below, then fix
the unit to the bolts.