AEG protect d. 1000 User manual

OPERATING INSTRUCTIONS
EN
Protect D
Protect D. 1000 Protect D. 1000 BP
Protect D. 1500 Protect D. 1500 BP
Protect D. 2000 Protect D. 2030 BP
Protect D. 3000

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Thank you for deciding to purchase the PROTECT D UPS
from AEG Power Solutions.
The following safety precautions are an important part of
these operating instructions. They are designed to help you
avoid problems caused by operating errors and to protect
you against any possible hazards. Please make sure to read
through these instructions carefully before using the
product for the first time!

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1 Notes on these Operating Instructions
Duty to Provide Information
These operating instructions are designed to help you properly
and safely install and operate the following Uninterruptible
Power Supply (UPS) systems: the PROTECT D.1000, the
PROTECT D.1500, the PROTECT D.2000 or the PROTECT
D.3000 as well as the corresponding external battery units:
the PROTECT D.1000 BP, the PROTECT D.1500 BP or the
PROTECT D.2030 BP, hereinafter referred to as the PROTECT D.
These operating instructions contain important information on
how to avoid any hazards or dangers.
Make sure that you read through these instructions
carefully before attempting to install or operate this
device!
These operating instructions are part of the PROTECT D.
The operator of this device is required to make these operating
instructions openly available to any persons who transport, install
or service the PROTECT D or perform any other work on this
device.
Validity
These operating instructions comply with the current technical
specifications of the PROTECT D at the time of publication. The
contents do not constitute a contract and are for information
purposes only.
Warranty and liability
We reserve the right to make any changes to the information in
this operating manual, with respect to the specifications and the
operating instructions in particular, at any time.
Any goods delivered that you want to return must be returned
within eight days after the receipt of those goods, along with the
packing slip. Later claims cannot be honored.
Any damages incurred due to non - observance of these
instructions (including any damage to the warranty seal)

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EN
invalidate any warranty claims. AEG accepts no liability for
consequential damages. AEG will rescind all obligations, such as
warranty agreements, service contracts, etc., without prior notice
in the event that any spare parts other than original AEG spare
parts or those purchased by AEG are used for maintenance and
repair.
Handling
The PROTECT D is designed so that all of the steps that need to
be taken for its installation and operation can be done without
having to open the device. Any maintenance or repairs are to be
performed by qualified technicians only.
Illustrations are included to make certain steps more clear and
easier to understand.
If there is any potential danger to personnel and equipment while
performing certain work, these activities are accompanied by
pictograms, whose meanings are explained in the Safety
Instructions in Chapter 3.
Hotline
Should you still have any questions after reading this operating
manual, please contact your retailer or our hotline:
Tel: [phone]
Internet: www.aegps.com
Copyright
Any forwarding, reproduction and / or storage using electronic or
mechanic means of these operating instructions, even in part,
requires the express prior written consent of AEG.
© Copyright AEG 2010. All rights reserved.

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Contents
1Notes on these Operating Instructions ............................... 4
2General information .......................................................... 8
2.1 Technology ................................................................ 8
2.2 System description .................................................... 9
2.3 Technical Data ......................................................... 11
3Safety Regulations .......................................................... 17
3.1 General Safety Instructions ..................................... 17
3.2 Safety instructions for PROTECT D ........................ 17
3.3 CE certificate ........................................................... 21
4Installation ....................................................................... 22
4.1 Unpack and check ................................................... 22
4.2 Installation location .................................................. 23
4.3 Assembly ................................................................. 23
5Overview of Connections, Operating / Display Elements ... 28
5.1 Front view ................................................................ 28
5.2 Rear-panel view (connections): ............................... 29
6Electrical Connection ...................................................... 32
6.1 Contacting the battery modules ............................... 32
6.1.1 Connecting the internal battery ......................... 33
6.1.2 Connecting external battery extension(s) .......... 34
6.2 Power connection .................................................... 36
6.3 Connecting the load segments ................................ 37
7Operation Mode and Operating ...................................... 39
7.1 First start-up ............................................................ 39
7.1.1 Switching on the UPS ........................................ 39
7.1.2 Switching off the UPS ........................................ 39
7.2 Operating panel ....................................................... 40
7.2.1 Overview............................................................ 40
7.2.2 Indicators (LEDs) ............................................... 40
7.2.3 Operating keys (Navigation) .............................. 41

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7.3 Display (Main Menu) ................................................ 42
7.3.1 UPS status - display .......................................... 42
7.3.2 Event log ............................................................ 46
7.3.3 Measurements ................................................... 47
7.3.4 Control ............................................................... 47
7.3.5 Identification ...................................................... 49
7.3.6 Settings .............................................................. 49
8Interfaces and Communication ....................................... 55
8.1 RS232 and USB computer interfaces ..................... 55
8.2 Communications slot ............................................... 55
8.3 Shutdown and UPS management software ............ 56
8.4 EPO (Emergency Power Off) .................................. 57
8.5 Change-over contact ............................................... 58
9Troubleshooting .............................................................. 58
9.1 Malfunctions ............................................................ 58
9.1.1 Alarm / error messages ..................................... 59
10 Maintenance ................................................................... 63
10.1 Charging the battery ................................................ 63
10.2 Maintenance checks ................................................ 63
10.2.1 Visual check ...................................................... 63
10.2.2 Battery check ..................................................... 64
10.2.3 Ventilator check ................................................. 64
10.3 Battery replacement ................................................ 64
Replace the EBM battery ................................................... 68
11 Storage, Dismantling and Disposal ................................ 69
11.1 Storage .................................................................... 69
11.2 Dismantling .............................................................. 69
11.3 Disposal ................................................................... 69
12 Appendix ........................................................................ 71
12.1 Technical terminology.............................................. 71
12.2 Keyword register ...................................................... 72
12.3 Notes ....................................................................... 73

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2 General information
2.1 Technology
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The PROTECT D is an Uninterruptible Power Supply
(UPS) for such essential loads as PCs, workstations,
servers, network components and similar load
devices, consisting of:
 Network filter with overvoltage protection (device protection /
Class D) and mains energy backfeed protection
 Rectifier with PFC logic (power factor correction unit)
 Separate intelligent battery charger
in switch mode power supply technology
 Valve regulated battery system, maintenance-free design
as energy storage with downstream DC/DC booster
 IGBT inverter for the continuous supply of connected loads
with sinusoidal AC voltage
 Automatic bypass as additional passive redundancy
 Regulator on the basis of digital signal processor technology
PFC
Rectifier
Inverter
Battery
charger
Battery system
DC/DC booster
Filter
Mains
filter
Mains
Load
RS232
USB
SNMP
DSP
Control logic
Component diagram
Automatic
Bypass
Emergency
Power Off
Relay
contact

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2.2 System description
The UPS is connected between the public network and the
power load segments to be protected.
The rectifier is powered from the mains and converts the AC
voltage into a stabilized DC voltage to feed the inverter. The
circuitry technology used (PFC) enables sinusoidal current
consumption, thus allowing a low circuit feedback operation. A
separate, second rectifier (charger) based on switching power
supply technology recharges or maintains the charge of the
battery in the intermediate circuit. Due to the special circuitry
technology used in this charger / rectifier, the harmonics of the
charging current are reduced significantly. Additionally, a sleep
mode considerably increases the service life of the battery. The
inverter converts the DC voltage into a sinusoidal AC voltage. In
combination with digital signal processor technology and
extremely high pulse rate IGBT-power semiconductors in the
inverter, a microprocessor-controlled regulator on the basis of
pulse-width modulation (PWM) guarantees a voltage system of
highest quality and availability on the secured busbar.
Battery
Load REC
REC INV
Mains
Schematic
diagram
Secured
busbar:
Load
Power circuit
with mains supply
autom.
Bypass
In the event of mains problems (e.g. power outages), power is
supplied to the load segment without any interruption from the
inverter, which now uses the battery. Since no switching is
required, the load segment experiences no power supply
interruption at all.

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Battery
Load REC
REC INV
Mains
Schematic
diagram
Secured
busbar:
Load
Power circuit with
faulty mains supply
autom.
Bypass
The automatic bypass serves to provide increased power supply
security for single installations in particular by switching the public
network, e.g. in the event of an inverter malfunction, through to the
load segment directly and without interruption. In other words, the
automatic bypass provides the load segment with an additional
passive redundancy.
Battery
Load REC
REC INV
Mains
Schematic
diagram
Secured
busbar:
Load
Power circuit
at overload or
faulty inverter
autom.
Bypass
The graphical LC display used provides for versatile use and easy
operation. Such convenient features as switchable outputs, a
freely programmable, potential-free change-over contact as well
as an emergency power off contact round out the standard
interface selection (USB, RS232, communication slot).

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2.3 Technical Data
Type rating
PROTECT D.1000 1000 VA (pf = 0.9 lag.)
900 W
PROTECT D.1500 1500 VA (pf = 0.9 lag.)
1350 W
PROTECT D.2000 2000 VA (pf = 0.9 lag.)
1800 W
PROTECT D.3000 3000 VA (pf = 0.9 lag.)
2700 W
UPS input 1ph~ / N / PE
Nominal input voltage 230 Vac
Rectifier voltage range 190 Vac – 276 Vac
(PROTECT D.1000 & D.1500)
200 Vac – 276 Vac
(PROTECT D.2000 & D.3000)
Rectifier voltage range 180 Vac – 276 Vac
(PROTECT D.1000 & D.1500)
190 Vac – 276 Vac
(PROTECT D.2000 & D.3000)
Rectifier voltage range 160 Vac – 276 Vac
(PROTECT D.1000 & D.1500)
180 Vac – 276 Vac
(PROTECT D.2000 & D.3000)
Bypass voltage range 195.5 Vac – 253 Vac
Frequency 50 Hz / 60 Hz
(autom. recognition or manual)
Frequency tolerance range ± 5 Hz
Charging rate at full load and battery charging (max.)
PROTECT D.1000 4.8 A
PROTECT D.1500 7.2 A
PROTECT D.2000 9.6 A
PROTECT D.3000 13.7 A
Circuit feedback factor  > 0.99
(without battery operation
100% load, pf = 0.9 lag.)
(without battery operation
100% load, pf = 0.8 lag.)
(without battery operation
100% load, pf = 0.7 lag.)

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UPS output
Nominal output voltage 200/208/220/230/240 Vac ± 2%
Power reduction:
10% at 208V, 20% at 200V
Nominal frequency 50 Hz / 60 Hz ± 0.25 Hz
(Tolerance in battery mode
or free running in frequency
changer mode)
Synchronization range 50 Hz or 60 Hz ± 3 Hz
Synchronization speed 1 Hz / s
Power factor range 0.8 lag. to 0.9 cap.
for full power output
Power reduction:
10% to 0.5lag., 20% to 0.5 cap.
Voltage waveform Sine, distortion
< 3% THD (linear load)
< 6% THD (non-linear load)
Crest factor 3:1
Overload behavior to 110% continuously;
with mains supply ≥ 110% – <130% for 5 min.
≥ 130% – <150% for 15 s
≥ 150% for 300 ms
Overload behavior to 102% continuously;
with battery operation ≥ 110% – <130% for 12 s
≥ 130% – <150% for 2 s
≥ 150% for 100 ms
Short-circuit behaviour 4.4 x IN for 100 ms

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Battery
Autonomy time (for a battery charged 100% and at 25°C)
Linked
battery modules
Autonomy time (nominal load, pf = 0.9 lag.)
D. 1000
D. 1500
D. 2000
D. 3000
With integrated battery
6 min.
5.5 min.
6 min.
3.5 min.
1 extra battery module
31 min.
25 min.
33 min.
18 min.
2 extra battery modules
51 min.
46 min.
59 min.
34 min.
3 extra battery modules
82 min.
69 min.
88 min.
53 min.
4 extra battery modules
100 min.
90 min.
119 min.
69 min.
Rated direct voltage (intermediate circuit)
PROTECT D. 1000 36 V
PROTECT D. 1500 48 V
PROTECT D. 2000 72 V
PROTECT D. 3000 72 V
Float voltage 2.28 Vdc/cell (pre-set to 25°C)
charging voltage temperature dependent
Setting range 2.21 Vdc/cell – 2.31 Vdc/cell
in 0.01V increments
Batt.-charge power (max.) 1.4 Adc (PROTECT D.1000 / D.1500)
1.7 Adc (PROTECT D.2000 / D.3000)
Battery type Valve regulated lead battery (VRLA)
Special type for high-current discharge
PROTECT D. 1000 3 blocks at 12V 9Ah
PROTECT D. 1000 BP 2 belts at 3 blocks at 12V 9Ah
PROTECT D. 1500 4 blocks at 12V 9Ah
PROTECT D. 1500 BP 2 belts at 4 blocks at 12V 9Ah
PROTECT D. 2000 6 blocks at 12V 9Ah
PROTECT D. 3000 6 blocks at 12V 9Ah
PROTECT D. 2030 BP 2 belts at 6 blocks at 12V 9Ah
Recharging times ~ 3h to 90% for internal battery
~9h / ~15h / ~21h / ~27h with 1 / 2 / 3 / 4 battery extension(s)

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Communication
Interfaces RS232 (SUB-D (9-pin)), USB
additional: communication slot
for extensions (e.g. relay card
/ SNMP (PRO), ...)
Remote shutdown contact Potential-free (programmable as
either open or closed contacts)
Relay contact input 250Vac 3A or 30Vdc 3A
change-over contact (programmable)
Shutdown software on CD “CompuWatch” for all popular
operating systems, incl. Windows,
Linux, Mac, Unix, Novell, Sun
General information
Classification VFI SS 211 acc. to IEC 62040–3
double - conversion technology
Full-load efficiency PROTECT D.1000 ≥ 88% / ≥ 83%
( AC-AC / DC-AC ) PROTECT D.1500 > 88% / ≥ 83%
PROTECT D.2000 > 89% / ≥ 86%
PROTECT D.3000 ≥ 90% / ≥ 86%
Full-load efficiency ECO >94% (transfer time < 10ms)
( economical mode )
Full-load efficiency ECO+ > 95% ( D.1000 / D.1500 )
( efficiency-optimized ) > 98% ( D.2000 / D.3000 )
( transfer time < 20ms)
Inherent noise (1m distance )
PROTECT D. 1000 < 44 dB(A)
PROTECT D. 1500 < 45 dB(A)
PROTECT D. 2000 < 52 dB(A)
PROTECT D. 3000 < 52 dB(A)
Cooling Air-blast cooling with variable-
speed fans
Operating temperature range 0°C to +40°C to 1500m over NN
0°C to +35°C to 3000m over NN
Recommended: +15°C to +25°C
(battery-system dependent)
Storage temperature range -15°C to + 50°C
Humidity < 95% (non-condensing)

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Installation height Up to 3000m at nominal power
max. transport height: 10000m
Connections
Power supply (lockable) IEC320 C14 (D.1000-D.2000)
IEC320 C20 (D.3000)
Load segment connections with automatic locking
PROTECT D. 1000 / D.1500 2 x IEC320 C13 (UPS direct)
2 x 2 x IEC320 C13 (manageable)
PROTECT D. 2000 4 x IEC320 C13 (UPS direct)
2 x 2 x IEC320 C13 (manageable)
PROTECT D. 3000 1 x IEC320 C19 (UPS direct)
with manual locking
2 x 3 x IEC320 C13 (manageable)
Display Graphical display in two colors
Resolution: 128 x 64 pixels
Languages: EN/DE/ES/FR/RU
incl. 3 LEDs for operating display
Enclosure color RAL 9006
Weight (net / gross)
PROTECT D. 1000 16 kg / 22 kg
PROTECT D. 1500 19.5 kg / 25 kg
PROTECT D. 2000 29 kg / 35.5 kg
PROTECT D. 3000 29.5 kg / 36 kg
PROTECT D. 1000 BP 23 kg / 28 kg
PROTECT D. 1500 BP 28 kg / 34 kg
PROTECT D. 2030 BP 41 kg / 47 kg
Dimensions (net)
D. 1000(BP) / D. 1500(BP) W 438 mm x D 430 mm x H 86.5 mm
D. 2000(BP) / D. 3000(BP) W 438 mm x D 600 mm x H 86.5 mm
In combination with the mounting brackets, a standard rack measures
19" = 482.6mm for installation. Height of the slot: 2U.
Dimensions (gross (packaged))
D. 1000(BP) / D. 1500(BP) W 556 mm x D 606 mm x H 227 mm
D. 2000(BP) / D. 3000(BP) W 605 mm x D 855 mm x H 293 mm

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Approvals
The PROTECT D complies with the EN 62040 product standard.
The CE seal on the device confirms that the device complies with
the following directives: EG Low Voltage Directive 2006 / 95 / EG
as well as the EMC Directive 2004 / 108 / EG for electromagnetic
compatibility, if the installation instructions provided in this
manual are followed.
For 2006 / 95 / EG Low Voltage Directive
Reference number EN 62040-1-1: 2003
For 2004 / 108 / EG EMC Directive
Reference number EN 62040-2: 2006
EN 61000-3-2: 2006 + A1: 2009 + A2: 2009
EN 61000-3-3: 2008

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3 Safety Regulations
3.1 General Safety Instructions
Read these operating instructions before you use the UPS
PROTECT D and its external battery modules (special
accessories) for the first time and pay attention to the safety
precautions!
Use this device only when it is in technically perfect condition for its
intended purpose and always observe the safety instructions and
hazard warnings as described in this manual! Eliminate any problems
immediately that could have a negative influence on the safety of the
device.
The following pictograms will appear in this manual:
Note: Danger!
Indicates danger to the life and health of the
operator.
Note: Attention!
Indicates danger of injury and of damage to the
device and parts of the device.
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Note: Information!
Useful and important information on the operation of
the UPS and its external battery modules (special
accessories).
3.2 Safety instructions for PROTECT D
This chapter contains important safety instructions for the UPS
PROTECT D and its external battery modules (special
accessories) that must be followed for the mounting, operation
and maintenance of the uninterruptible power supply and the
battery system (internal as well as external batteries, if
applicable).

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The UPS is an electrical device that can be
dangerous. The device should only ever be
opened by specially trained technicians. Repairs
are to be made by qualified customer-service
personnel only!
The output can also be electrically charged, even if
the UPS is not connected to the mains power
supply. The UPS has its own internal power supply
(battery)!
To ensure operator protection, the device must be
properly grounded!
The PROTECT D must only be connected and operated with a
VDE-approved power cord with a grounding conductor to 220 V /
230 V / 240 V AC voltage networks with a protective ground.
Caution – Risk of burns!
The battery has a high short-circuit current. Any
incorrect connection or error made in disconnection
can lead to the melting of plug connections, to
arcing and to serious burns!
The device is equipped with a warning signal that
sounds when the PROTECT D battery power is
dead or when the UPS is not working in the normal
mode (also see Chapter 9.1.1 “Alarm / error
messages”, pg. 59).
To ensure operating safety with the UPS and the
battery modules (special accessory), please note
the following safety instructions:
 Do not attempt to open the UPS! (there are no parts in the
UPS that require regular servicing. Please note that if the
UPS has been opened, any warranty claims will no longer
apply)
 Do not expose the device to direct sunlight or a direct heat
source!
 The device is designed to be installed in heated rooms
indoors. Do not install the device close to water or in very
humid areas!

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 If the UPS is brought from a cold environment into the
installation area, condensation can occur. Before the UPS is
used for the first time, it must be absolutely dry. This requires
a waiting time of at least two hours.
 Never connect the mains power input with the UPS output!
 Make sure that no liquids or foreign objects penetrate the
enclosure!
 Do not cover the vents on the device! Make sure that
children, for example, never insert anything into the vents!
 Never connect any household appliances, e.g. a hair dryer,
to the UPS! Also be careful when operating the device with
power loads. Any feedback to the inverter, e.g. due to short-
term generator operation of the load, must be avoided at all
costs.
 The power outlet should be in the direct vicinity of the device
with easy access to make it easier to activate the AC input or
pull out the plug!
 While the device is in operation, do not pull the plug from the
UPS or from the household outlet (grounded power outlet).
This will cancel the ground for the UPS and all of the load
segments connected.
Danger of electric shock!
Even when the mains power supply has been
disconnected, parts inside the UPS are still
connected to the battery and can give you an
electric shock. Before attempting any maintenance
or service work, always disconnect the battery
circuit!
Battery replacement and servicing must be done or
at least supervised by a qualified technician who is
familiar with the batteries and the safety precautions
that have to be taken!
Do not allow unauthorized access to the
batteries!
When replacing the batteries, please note: Use only identical,
maintenance-free, valve regulated lead batteries with the same
specification as the original batteries.

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Danger of explosion!
Do not throw batteries into an open fire.
Do not attempt to open or damage the batteries (the
electrolytes released will harm skin and eyes and
can be toxic!)
Batteries can cause electrical shock and high short
circuit current.
Whenever you work with batteries, take the following
precautions:
 Remove all watches, rings and any other jewelry made of
metal!
 Use only tools with insulated handles!
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Do not use connecting blocks with central on/off
switches to prevent switch-on current peaks.
Switch the UPS to “OFF” if you don’t want to use it for a longer
period of time. If your company switches off the power every
evening, then the PROTECT D has to be switched off as well.
Otherwise, the battery will run down. To prolong battery life,
avoid running the battery down frequently!
For your own protection, never switch on the UPS
when the plug has been pulled from the PROTECT D !