Aerotech Soloist HPe 50 User manual

Revision: 4.09.00
Soloist HPe
50/75/100Hardware Manual

Global Technical Support
Go to www.aerotech.com/global-technical-support for information and support about your Aerotech, Inc. products. The
website supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. If
necessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.
To get help immediately, contact a service office or your sales representative. Include your customer order number in your
email or have it available before you call.
United States (World Headquarters)
Email: [e-mail]
Phone: [phone]
Fax: [phone]
101 Zeta Drive
Pittsburgh, PA 15238-2811
www.aerotech.com
United Kingdom China
Email: [e-mail]
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Phone: [phone]
Germany Taiwan
Email: [e-mail]
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Phone: [phone]
France
Email: [e-mail]
Phone: [phone]
This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the
express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and
may be trademarks of their respective companies.
Copyright © 2008-2019, Aerotech, Inc., All rights reserved.

Table of Contents Soloist HPe 50/75/100
Table of Contents
Soloist HPe 50/75/100Hardware Manual 1
Table of Contents 3
List of Figures 5
List of Tables 7
EU Declaration of Conformity 9
Agency Approvals 10
Safety Procedures and Warnings 11
Quick Installation Guide 13
Chapter 1: Introduction 15
1.1. Drive and Software Compatibility 19
1.2. Electrical Specifications 20
1.2.1. System Power Requirements 21
1.3. Mechanical Design 22
1.4. Environmental Specifications 23
Chapter 2: Installation and Configuration 25
2.1. Power Connections 25
2.1.1. Control Supply Connections (TB101) 25
2.1.2. Motor Supply Connections 26
2.1.3. Minimizing Conducted, Radiated, and System Noise 27
2.2. Motor Output Connections 28
2.2.1. Brushless Motor Connections 29
2.2.1.1. Powered Motor Phasing 30
2.2.1.2. Unpowered Motor and Feedback Phasing 31
2.2.2. DC Brush Motor Connections 32
2.2.2.1. DC Brush Motor Phasing 33
2.2.3. Stepper Motor Connections 34
2.2.3.1. Stepper Motor Phasing 35
2.3. Motor Feedback Connections (J207) 36
2.3.1. Encoder Interface (J207) 37
2.3.1.1. RS-422 Line Driver Encoder (Standard) 38
2.3.1.2. Absolute Encoder Interface (J207) 39
2.3.1.3. Analog Encoder Interface 40
2.3.1.4. Encoder Phasing 42
2.3.2. Hall-Effect Interface (J207) 44
2.3.3. Thermistor Interface (J207) 45
2.3.4. Encoder Fault Interface (J207) 46
2.3.5. End Of Travel Limit Input Interface (J207) 47
2.3.5.1. End Of Travel Limit Phasing 49
2.3.6. Brake Output (J207) 50
2.4. Emergency Stop Sense Input (TB201) 51
2.4.1. Typical ESTOP Interface 52
2.5. Auxiliary I/O Connector (J205) 53
2.5.1. Auxiliary Encoder Channel (J205) 54
2.5.2. Position Synchronized Output (PSO)/Laser Firing (J205) 56
2.5.3. Digital Outputs 0-3 (J205) 58
2.5.4. Digital Inputs 0-3 (J205) 60
2.5.5. High-Speed Digital Inputs 4-5 (J205) 62
2.5.6. Analog Output 0 (J205) 63
2.5.7. Differential Analog Input 0 (J205) 64
2.6. Brake Power Supply (TB202) 65
2.7. RS-232 Interface (J206) 67
www.aerotech.com 3

4 www.aerotech.com
2.8. -EXTSHUNT Option (TB101) 68
2.9. PC Configuration and Operation Information 70
Chapter 3: -I/O Expansion Board 71
3.1. Relay Connector (TB301) 72
3.2. PSO Output Interface (TB302) 74
3.3. Analog Outputs (TB303) 75
3.4. Analog Inputs (TB304) 76
3.5. User Power (TB305, TB306) 77
3.6. Opto In Connector (Digital Inputs) (TB305, TB306) 78
3.7. Opto Out Connector (Digital Outputs) (TB307, TB308) 81
Chapter 4: -RDP Expansion Board 85
Chapter 5: Standard Interconnection Cables 89
5.1. Joystick Interface 90
5.2. Handwheel Interface 93
Chapter 6: Maintenance 95
6.1. Power Board 96
6.2. Control Board 97
6.3. Preventative Maintenance 99
Appendix A: Warranty and Field Service 101
Appendix B: Revision History 103
Index 105
Soloist HPe 50/75/100 Table of Contents

Table of Contents Soloist HPe 50/75/100
List of Figures
Figure 1-1: Soloist HPe 50/75/100 Networked Digital Drive 15
Figure 1-2: Functional Diagram 18
Figure 1-3: Dimensions 22
Figure 2-1: Control Supply Connections 25
Figure 2-2: Motor Bus Input Connections 26
Figure 2-3: Brushless Motor Configuration 29
Figure 2-4: Encoder and Hall Signal Diagnostics 30
Figure 2-5: Motor Phasing Oscilloscope Example 31
Figure 2-6: Brushless Motor Phasing Goal 31
Figure 2-7: DC Brush Motor Configuration 32
Figure 2-8: Clockwise Motor Rotation 33
Figure 2-9: Stepper Motor Configuration 34
Figure 2-10: Clockwise Motor Rotation 35
Figure 2-11: Line Driver Encoder Interface (J207) 38
Figure 2-12: Serial Data Stream Interface 39
Figure 2-13: Analog Encoder Phasing Reference Diagram 40
Figure 2-14: Analog Encoder Interface (J207) 41
Figure 2-15: Encoder Phasing Reference Diagram (Standard) 42
Figure 2-16: Position Feedback in the DiagnosticDisplay 43
Figure 2-17: Hall-Effect Inputs (J207) 44
Figure 2-18: Thermistor Interface Input (J207) 45
Figure 2-19: Encoder Fault Interface Input (J207) 46
Figure 2-20: End of Travel Limit Input Connections 47
Figure 2-21: End of Travel Limit Interface Input (J207) 48
Figure 2-22: Limit Input Diagnostic Display 49
Figure 2-23: ESTOPSenseInput (TB201) 51
Figure 2-24: Typical Emergency Stop Circuit 52
Figure 2-25: Auxiliary Encoder Channel (J205) 55
Figure 2-26: PSOInterface 57
Figure 2-27: Outputs Connected in Current Sourcing Mode (J205) 59
Figure 2-28: Outputs Connected in Current Sinking Mode (J205) 59
Figure 2-29: Inputs Connected in Current Sourcing Mode (J205) 61
Figure 2-30: Inputs Connected in Current Sinking Mode (J205) 61
Figure 2-31: High-Speed Inputs (J205) 62
Figure 2-32: Analog Output 0 (J205) 63
Figure 2-33: Analog Input 0 (J205) 64
Figure 2-34: Brake Connected to J207 66
Figure 2-35: Brake Connected to TB202 66
Figure 2-36: RS-232 Interface (J206) 67
Figure 3-1: Soloist HPe 50/75/100 with -IO Option Board 71
Figure 3-2: Brake Connected to J207 73
Figure 3-3: Brake Connected to TB301 73
Figure 3-4: PSO Output Sources Current 74
Figure 3-5: PSOOutput Sinks Current 74
Figure 3-6: Analog Output Connector (TB303) 75
Figure 3-7: Analog Input Typical Connection (TB304) 76
Figure 3-8: Digital Opto-Isolated Inputs 79
Figure 3-9: Digital Inputs Connected to a Current Sourcing Device 80
Figure 3-10: Digital Inputs Connected to a Current Sinking Device 80
Figure 3-11: Digital Opto-Isolated Outputs (-IOBoard) 83
Figure 3-12: Digital Outputs Connected in Current Sourcing Mode 84
www.aerotech.com 5

6 www.aerotech.com
Figure 3-13: Digital Outputs Connected in Current Sinking Mode 84
Figure 4-1: -RDPOption Board 85
Figure 4-2: Resolver/Inductosyn Recommended Wiring 87
Figure 4-3: Resolver Inputs 87
Figure 4-4: Encoder Emulation Outputs 88
Figure 5-1: Single Axis Joystick Interface (to Aux I/O) 90
Figure 5-2: Two Axis Joystick Interface (to the Aux I/O of two drives) 91
Figure 5-3: Two Axis Joystick Interface (to the Aux I/O and I/O Board) 91
Figure 5-4: Handwheel Interconnection (to Aux I/O) 93
Figure 5-5: Handwheel Interconnection (to Aux I/O via a BBA32 Module) 93
Figure 6-1: Power Board Assembly 96
Figure 6-2: Control Board Assembly 97
Soloist HPe 50/75/100 Table of Contents

Table of Contents Soloist HPe 50/75/100
List of Tables
Table 1-1: FeatureSummary 16
Table 1-2: Ordering Options 16
Table 1-3: Ordering Options (continued) 17
Table 1-4: Accessories 17
Table 1-5: Drive and Software Compatibility 19
Table 1-6: Electrical Specifications 20
Table 1-7: Physical Specifications 22
Table 2-1: Control Supply ACInput Wiring 25
Table 2-2: Ferrite Noise Suppression Part Numbers 27
Table 2-3: Motor Power Output Connections 28
Table 2-4: Wire Colors for Aerotech Supplied Cables (Brushless) 29
Table 2-5: Wire Colors for Aerotech Supplied Cables (DCBrush) 32
Table 2-6: Wire Colors for Aerotech Supplied Cables (Stepper) 34
Table 2-7: Motor Feedback Connector Pinout (J207) 36
Table 2-8: Mating Connector Part Numbers for the Motor Feedback Connector (J270) 36
Table 2-9: Encoder Interface Pins on the Motor Feedback Connector (J207) 37
Table 2-10: Encoder Specifications 38
Table 2-11: Analog Encoder Specifications 40
Table 2-12: Hall-Effect Feedback Interface Pins on the Motor Feedback Connector (J207) 44
Table 2-13: Thermistor Interface Pin on the Motor Feedback Connector (J207) 45
Table 2-14: Encoder Fault Interface Pin on the Motor Feedback Connector (J207) 46
Table 2-15: End of Travel Limit Input Interface Pins on the Motor Feedback Connector (J207) 47
Table 2-16: Brake Output Pins on the Motor Feedback Connector (J207) 50
Table 2-17: Electrical Noise Suppression Devices 51
Table 2-18: Mating Connector Part Numbers for the ESTOPConnector (TB201) 51
Table 2-19: Typical ESTOPRelay Ratings 52
Table 2-20: Auxiliary I/O Connector Pinout (J205) 53
Table 2-21: Mating Connector Part Numbers for the Auxiliary I/OConnector (J205) 53
Table 2-22: Auxiliary Encoder Specifications 54
Table 2-23: Auxiliary Encoder Channel Pins on the Auxiliary I/OConnector (J205) 54
Table 2-24: PSO Specifications 56
Table 2-25: PSOOutput Pins on the Auxiliary I/OConnector (J205) 56
Table 2-26: Digital Output Specifications 58
Table 2-27: Port 0 Digital Output Pins on the Auxiliary I/OConnector (J205) 58
Table 2-28: Digital Input Specifications 60
Table 2-29: Port 0 Digital Input Pins on the Auxiliary I/OConnector (J205) 60
Table 2-30: High-Speed Input Specifications 62
Table 2-31: Port 0 High Speed Digital Input Pins on the Auxiliary I/OConnector (J205) 62
Table 2-32: Input Voltage Jumper Configuration 62
Table 2-33: Analog Output 0 Specifications (TB102B) 63
Table 2-34: Analog Output Pins on the Auxiliary I/OConnector (J205) 63
Table 2-35: Differential Analog Input 0 Specifications 64
Table 2-36: Analog Input Pins on the Auxiliary I/OConnector (J205) 64
Table 2-37: Relay Specifications 65
Table 2-38: Brake Output Connector Pinout (TB202) 65
Table 2-39: Mating Connector Part Numbers for the Brake Power Supply Connector (TB202) 65
Table 2-40: RS-232 Connector Pin Assignment (J206) 67
Table 2-41: RS-232 Port Connector Mating Connector (J206) 67
Table 2-42: -EXTSHUNTComponent Information 68
Table 2-43: Maximum Additional Storage Energy 69
Table 3-1: -IO Expansion Board Jumper Configuration 71
www.aerotech.com 7

8 www.aerotech.com
Table 3-2: -IO Option Board Fuse Information 71
Table 3-3: Voltage and Current Specifications (TB301) 72
Table 3-4: Relay Connector Pinout (TB301) 72
Table 3-5: Mating Connector Part Numbers for the Relay Connector (TB301) 72
Table 3-6: -IO Expansion Board Brake Jumper Configuration 72
Table 3-7: PSO Output Connector Pinout (TB302) 74
Table 3-8: Mating Connector Part Numbers for the PSO Output Connector (TB302) 74
Table 3-9: PSO Output Polarity Settings for JP2 74
Table 3-10: PSOOutput Specifications(TB302) 74
Table 3-11: Analog Output Specifications (TB303) 75
Table 3-12: Analog Output Connector Pinout (TB303) 75
Table 3-13: Mating Connector Part Numbers for the Analog Output Connector (TB303) 75
Table 3-14: Differential Analog Input 1 Specifications (TB304) 76
Table 3-15: Analog Inputs Connector Pinout (TB304) 76
Table 3-16: Mating Connector Part Numbers for the Analog Input Connector (TB304) 76
Table 3-17: User Common Connector Pin on the Opto In Connector (TB305) 77
Table 3-18: +5 Volt Power Connector Pin on the Opto In Connector (TB306) 77
Table 3-19: Digital Input Device Specifications 78
Table 3-20: Port 1 Opto In Connector Pinout (TB305) 78
Table 3-21: Port 2 Opto In Connector Pinout (TB306) 78
Table 3-22: Mating ConnectorPart Numbers for the Opto In Connectors (TB305/TB306) 78
Table 3-23: Digital Output Specifications (TB307, TB308) 81
Table 3-24: Port 1 Opto Out Connector Pinout (TB307) 82
Table 3-25: Port 2 Opto Out Connector Pinout (TB308) 82
Table 3-26: Mating Connector Part Numbers for the OptoOut Connectors (TB307/TB308) 82
Table 4-1: -RDP Expansion Board Jumper Configuration 85
Table 4-2: -RDP Connector Pinout (J401/J402) 86
Table 4-3: Mating Connector Part Numbers for the -RDP"D"Connectors (J401/J402) 86
Table 4-4: -RDPExternal Power Pinout (J403) 88
Table 4-5: Mating Connector Part Numbers for the -RDP External Power Connector (J403) 88
Table 4-6: Resolver Test Points 88
Table 5-1: Standard Interconnection Cables 89
Table 5-2: Cable Part Numbers 92
Table 6-1: LEDDescription 95
Table 6-2: Fuse Information 96
Table 6-3: Control Board Jumper Configuration 97
Table 6-4: Control Board Fuse Information 98
Table 6-5: LEDDescription 98
Table 6-6: Preventative Maintenance 99
Soloist HPe 50/75/100 Table of Contents

Declaration of Conformity Soloist HPe 50/75/100
EU Declaration of Conformity
Manufacturer Aerotech, Inc.
Address 101 Zeta Drive
Pittsburgh, PA 15238-2811
USA
Product Soloist HPe 50/75/100
Model/Types All
This is to certify that the aforementioned product is in accordance with the applicable requirements of the
following Directive(s):
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
2011/65/EU RoHS2 Directive
and has been designed to be in conformity with the applicable requirements of the following Standard(s)
when installed and used in accordance with the manufacturer’s supplied installation instructions.
EN 61800-3:2004 EMC Requirements for Power Drives
EN 61326-1:2013 EMC Requirements for Measurement, Control,
&Laboratory Use
EN 61010-1:2010 Safety Requirements for Electrical Equipment
Authorized Representative: Simon Smith, European Director
Address: Aerotech Ltd
The Old Brick Kiln, Ramsdell, Tadley
Hampshire RG26 5PR
UK
Name
/ Alex Weibel
Position Engineer Verifying Compliance
Location Pittsburgh, PA
Date 6/20/2019
www.aerotech.com 9

10 www.aerotech.com
Agency Approvals
Aerotech, Inc. Model Soloist HPe 50/75/100 Series Digital Drives have been tested and found to be in
accordance to the following listed Agency Approvals:
Approval / Certification: CUS NRTL
Approving Agency: TUV SUD America Inc.
Certificate #: U8 17 01 68995 023
Standards: CAN/CSA-C22.2 No. 61010-1:2012; UL 61010-1:2012
Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type
the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates.
Soloist HPe 50/75/100 Declaration of Conformity

Electrical Safety Soloist HPe 50/75/100
Safety Procedures and Warnings
This manual tells you how to carefully and correctly use and operate the Soloist HPe 50/75/100. Read all
parts of this manual before you install or operate the Soloist HPe 50/75/100 or before you do maintenance to
your system. To prevent injury to you and damage to the equipment, obey the precautions in this manual.
The precautions that follow apply when you see a Danger or Warning symbol in this manual. If you do not
obey these precautions, injury to you or damage to the equipment can occur. If you do not understand the
information in this manual, contact Aerotech Global Technical Support.
This product has been designed for light industrial manufacturing or laboratory environments. The protection
provided by the equipment could be impaired if the product is used in a manner not specified by the
manufacturer.
N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any
time. All drawings and illustrations are for reference only and were complete and accurate as of this
manual’s release. Refer to www.aerotech.com for the most up-to-date information.
D A N G E R : This product contains potentially lethal voltages. To reduce the possibility of
electrical shock, bodily injury, or death the following precautions must be followed.
1. Disconnect electrical power before servicing equipment.
2. Disconnect electrical power before performing any wiring.
3. Access to the Soloist HPe 50/75/100 and component parts must be restricted while
connected to a power source.
4. To minimize the possibility of electrical shock and bodily injury, extreme care must be
exercised when any electrical circuits are in use. Suitable precautions and protection must
be provided to warn and prevent persons from making contact with live circuits.
5. Install the Soloist HPe 50/75/100 inside a rack or enclosure.
6. The shunt resistor temperature can exceed 70°C during normal operation and contains
lethal voltage on its terminals and surface. It must be properly enclosed and shielded to
avoid risk of fire and operator shock.
7. Do not connect or disconnect any electrical components or connecting cables while
connected to a power source.
8. All components must be properly grounded in accordance with local electrical safety
requirements.
9. Operator safeguarding requirements must be addressed during final integration of the
product.
D A N G E R : The Soloist HPe 50/75/100 case temperature may exceed 70°C in some
applications.
www.aerotech.com 11

12 www.aerotech.com
W A R N I N G : To minimize the possibility of electrical shock, bodily injury or death the
following precautions must be followed.
1. If the product is used in a manner not specified by the manufacturer, the protection
provided by the product can be impaired and result in damage, shock, injury, or death.
2. Moving parts can cause crushing or shearing injuries. Access to all stage and motor parts
must be restricted while connected to a power source.
3. Cables can pose a tripping hazard. Securely mount and position all system cables to avoid
potential hazards.
4. Do not expose this product to environments or conditions outside of the listed
specifications. Exceeding environmental or operating specifications can cause damage to
the equipment.
5. Operators must be trained before operating this equipment.
6. All service and maintenance must be performed by qualified personnel.
Soloist HPe 50/75/100 Electrical Safety

Quick Installation Guide Soloist HPe 50/75/100
Quick Installation Guide
This chapter describes the order in which connections and settings should typically be made to the Soloist
HPe 50/75/100. If a custom interconnection drawing was created for your system (look for a line item on your
Sales Order under the heading “Integration”), that drawing can be found on your installation device.
Figure 1: Quick Start Connections
Topic Section
Motor Output Section 2.2. Motor Output Connections
Motor Feedback Section 2.3. Motor Feedback Connections (J207)
Ethernet / USB No Section / Standard Connection
Control Supply Section 2.1.1. Control Supply Connections (TB101)
Motor Supply Section 2.1.2. Motor Supply Connections
Additional I/O User / Application dependent
www.aerotech.com 13

Soloist HPe 50/75/100 Quick Installation Guide
14 www.aerotech.com
This page intentionally left blank.

Introduction Soloist HPe 50/75/100
Chapter 1: Introduction
Aerotech’s Soloist HPe 50/75/100 (High Power PWM) network digital drive is a high performance amplifier.
The drive provides deterministic behavior, auto-identification, and easy software setup. The Soloist HPe
50/75/100’s high performance double precision floating point DSP controls the digital PID and current loops.
All system configuration is done using software-settable parameters, including control loop gains and
system safety functions.
The Soloist HPe 50/75/100 is offered with an optional encoder interpolation feature (-MXH), an auxiliary
square wave encoder input for dual loop control, dedicated analog and digital I/O (expandable with the -IO
option), a resolver input (-RDP option), and separate power connections for motor and control supply
voltages.
Figure 1-1: Soloist HPe 50/75/100 Networked Digital Drive
www.aerotech.com Chapter 1 15

16 Chapter 1 www.aerotech.com
Table 1-1: FeatureSummary
Standard Features
l85 - 240 VAC control supply inputs Section 2.1.1.
l240 VAC (max) motor supply inputs Section 2.1.2.
lPrimary quadrature encoder input channels Section 2.3.1.
lAbsolute Encoder support Section 2.3.1.2.
lDedicated Home and Limit inputs Section 2.3.5.
lDedicated 5-24 V Emergency Stop sense input Section 2.4.
lAuxiliary quadrature encoder input channels Section 2.5.1.
lSingle-axis PSO capability Section 2.5.2.
lFour digital outputs (opto-isolated) Section 2.5.3.
lFour digital inputs (opto-isolated) Section 2.5.4.
lTwo high-speed digital inputs (opto-isolated) Section 2.5.5.
lOne 16-bit analog output (±10 VDC) Section 2.5.6.
lOne 16-bit analog differential input (±10 VDC) Section 2.5.7.
lOne 24 VDC, 1 A brake relay Section 2.6.
lCalibration Refer to the Help file
lCamming Refer to theHelp file
l10/100 BASE-T Ethernet port for use with Ethernet I/O modules Refer to the Help file
Table 1-2: Ordering Options
Options
Power Stage Options (Section 1.2.)
50-S 50 A peak; 25 A continuous; 440 W continuous internal shunt resistor; requires
FAN-115 or FAN-230 option
75-S 75 A peak; 37.5 A continuous; 440 W continuous internal shunt resistor; requires
FAN-115 or FAN-230 option
100-S 100 A peak; 50 A continuous; 440 W continuous internal shunt resistor; requires
FAN-115 or FAN-230 option
I/O(Chapter 3) and Feedback (Section 2.3.1.3.) Options
-IO
Expansion board with 16 digital inputs (opto-isolated); 16 digital outputs (opto-
isolated); three 16-bit differential analog inputs (±10 V); three 16-bit analog outputs
(±10 V);absolute encoder interface; one mechanical brake relay
-MXH Programmable encoder multiplier up to x16384 (x65,536 after quadrature);
supports single/dual axis PSO and real-time encoder quadrature output
PSO Options (Section 3.2.)
-DUALPSO Two axis Position Synchronized Output (PSO)
-PSONC Normally closed PSO output (default normally open); requires I/O option
Soloist HPe 50/75/100 Introduction

Introduction Soloist HPe 50/75/100
Table 1-3: Ordering Options (continued)
Options
Drive Options
-EXTSHUNT Two-pin connector for external shunt resistor network (Section 2.8.).
NOTE:Excludes -S option (440 W continuous internal shunt resistor).
-FAN-115 115 VAC external cooling fan
-FAN-230 230 VAC external cooling fan
Software Options (refer to the SoloistHelp file for more information)
-EIP Enable EtherNet/IP™ on the master drive; SOLOIST-MC software must be
configured with the ETHERNET/IP option
-DCT Enable the Dynamic Controls Toolbox on the master drive; SOLOIST-MC
software must be configured with the DYNAMIC CONTROLS TOOLBOX option
-ETM
Enable the Enhanced Throughput Module on the master drive; SOLOIST-MC
software must be configured with the ENHANCED THROUGHPUT MODULE
option
-ETC Enhanced Tracking Control for reduced dynamic following error and settling times;
effectiveness may be limited for low-resolution axes. Refer to the Help file.
-LCK
Locked drive; firmware and calibration data on the drive cannot be modified by the
user after the product leaves Aerotech; the drive must be returned to Aerotech if
firmware/calibration updates are required; read/write access to parameters and
programs is supported
Resolver Options (Chapter 4)
-RDP1-10K One-channel resolver to digital converter input; 10 kHz carrier frequency
-RDP1-7.5K One-channel resolver to digital converter input; 7.5 kHz carrier frequency
-RDP1-5K One-channel resolver to digital converter input; 5 kHz carrier frequency
-RDP2-10K Two-channel resolver to digital converter input; 10 kHz carrier frequency
-RDP2-7.5K Two-channel resolver to digital converter input; 7.5 kHz carrier frequency
-RDP2-5K Two-channel resolver to digital converter input; 5 kHz carrier frequency.
Table 1-4: Accessories
Accessories
UFM-ST AC Line Filter Module (required for CE compliance; refer to Section 2.1.)
MCK-NDRIVE Mating connector kit for J206 (J205 mate is always provided)
JI Industrial Joystick (NEMA12 (IP54) rated); refer to Section 5.1.
PS24-1 24 VDC, 1Apower supply for optional brake/relay output
BRAKE24-2 24 VDC, 2 A power supply for optional brake
Transformers
Refer to Section 0.0.1. for listings, wiring, and specifications
Cables
Interconnection A complete list of Aerotech cables can be found on the website at
http://www.aerotechmotioncontrol.com/manuals/index.aspx
Joystick/Handwheel Refer to Section 5.1. or Section 5.2.
www.aerotech.com Chapter 1 17

18 Chapter 1 www.aerotech.com
The following block diagram shows a connection summary. For detailed connection information, refer to
Chapter 2 and Chapter 3.
Figure 1-2: Functional Diagram
Soloist HPe 50/75/100 Introduction

Introduction Soloist HPe 50/75/100
1.1. Drive and Software Compatibility
The following table lists the available drives and which version of the software first supported the drive.
Drives that list a specific version number in the Last Software Version column will not be supported after
the listed version.
Table 1-5: Drive and Software Compatibility
Drive Type Firmware Revision First Software Version Last Software Version
HPe - 2.51 Current
www.aerotech.com Chapter 1 19

20 Chapter 1 www.aerotech.com
1.2. Electrical Specifications
Table 1-6: Electrical Specifications
Description HPe 50 HPe 75 HPe 100
Motor
Supply
Input Voltage 240 VAC max (single or three phase)
Input Frequency 50-60 Hz
Inrush Current 150 A (three phase); 100 A (single phase)
Maximum
Continuous Input
Current
14.43 Arms 21.65 Arms 28.86 Arms
Input Current Refer to Section 1.2.1. System Power Requirements
Control
Supply
Input Voltage 85-240 VAC
Input Frequency 50-60 Hz
Input Current .25 A max
Output Voltage (1) 120-340 VDC
Peak Output Current (1 second) 50 A 75 A 100 A
Continuous Output Current 25 A 37.5 A 50 A
Power Amplifier Bandwidth 2500 Hz maximum (software selectable)
Power Amplifier Efficiency 85% - 95% (2)
PWM Switching Frequency 20 kHz
Minimum Load Inductance 0.8 mH @160 VDC (1 mH @ 320 VDC)
User Power Supply Output 5 VDC (@ 500 mA)
Modes of Operation Brushless; Brush; Stepper
Protective Features
Output short circuit; Peak over current, DCbus over voltages;
RMSover current; Over temperature; Control power supply under
voltage; Power stage bias supply under voltage
Isolation Optical and transformer isolation between control and power stages.
(1) AC input voltage and load dependent.
(2) Dependent on total output power: efficiency increases with increasing output power.
Soloist HPe 50/75/100 Introduction