Agilent Technologies Medalist i3070 Series 5i User manual

Agilent Technologies
Medalist i3070 Series 5i
Inline ICT System
i3070 Series 5i Help

Notices
© Agilent Technologies, Inc. 2013
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Safety Notices
A CAUTION notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
damage to the product or loss of important
data. Do not proceed beyond a CAUTION
notice until the indicated conditions are
fully understood and met.
A WARNING notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
personal injury or death. Do not proceed
beyond a WARNING notice until the
indicated conditions are fully understood
and met.
CAUTION
WARNING

iii
Contents
1 Getting Started
Safety Information 1-2
Warning and Hazard Labels 1-2
Emergency Stop 1-2
Overview 1-3
System Hardware 1-4
Manual Control Panel 1-7
System Software 1-8
Medalist i3070 Software 1-8
LCDTouch Panel Program 1-8
Starting the Medalist i3070 Series 5i 1-9
Shutting Down the Medalist i3070 Series 5i 1-11
2 Touch Panel Functions
Modes of Operation 2-2
Maintenance Mode 2-3
Test Settings 2-5
Debug Mode 2-7
3 Test Development
Test Development Overview 3-2
Fixturing Guidelines 3-3
Board Placement and Specifications 3-3
Bottom Fixture 3-5
To p F i x t ur e 3 - 7
Guide Pin 3-8
Top Fixture Height After Compression 3-9
ID Block 3-10
Optional Signals 3-13
Fixture Setup and Debugging 3-15
Fixture Setup 3-15
Verify the Fixture 3-25
4 Production Setup and Testing
Production Setup 4-2
Production Testing 4-3

iv
Service and Maintenance
5 Maintenance
Calibration 5-2
General Cleaning 5-3
Lubrication Procedures 5-4
Press: Ballscrew and Ballscrew Nut 5-5
Press: Linear Shafts 5-6
Press: Runner Blocks 5-7
Zone 1 Conveyor: Leadscrew and Spline Shaft 5-8
Zone 1 Conveyor: Bevel Gears and Chain 5-9
Zone 2 Conveyor: Runner Blocks 5-10
Drawer: Guide Shafts 5-11
Testhead: Spur Gears 5-12
6 Troubleshooting
System Diagnostics 6-2
General System Troubleshooting 6-3
Tower Light Indications 6-3
Error Messages and Remedial Actions 6-4
Sensor Calibration and Troubleshooting 6-8
Calibrating PHS-13 (Presser Lower Limit Sensor) 6-8
Troubleshooting PHS-1 to PHS-7 6-11
Troubleshooting PHS-12 to PHS-14, PHS-24 to PHS-26 6-12
Troubleshooting PHS-16 and PHS-17 6-14
Sensor Layout 6-15
7 Replacement Procedures
Accessing the Testhead 7-2
Replacing Cards in the Testhead 7-5
Replacing i-System Card 7-8
Replacing Runner Blocks 7-10
Testhead Runner Blocks 7-10
Press Lower Runner Block 7-12
Press Upper Runner Block 7-15
Zone 2 Conveyor Runner Block (Up/Down) 7-17
Zone 2 Conveyor Runner Block (Width Adjustment) 7-19
Replacing Module Power Unit (MPU) 7-21
Installing DUT Power Supply 7-23

v
Replacing Servo Motor 7-27
Replacing Press Components 7-31
Replacing Zone 1 Conveyor Belt 7-35
Zone 1 Conveyor Belt (Movable Side) 7-35
Zone 1 Conveyor Belt (Fixed Side) 7-37
Replacing Zone 2 Conveyor Belt/Spring 7-39
Zone 2 Conveyor Belt (Movable Side) 7-40
Zone 2 Conveyor Belt (Fixed Side) 7-42
Compression Spring (Movable Side) 7-44
Compression Spring (Fixed Side) 7-46
Replacing Conveyor Motors 7-48
Zone 1 Conveyor Motor 7-48
Zone 2 Conveyor Motor (Movable Side) 7-50
Zone 2 Conveyor Motor (Fixed Side) 7-51
8 Firmware Update
Update PLC Firmware 8-2
Back Up PLC Firmware 8-4
Update LCD Touch Panel Firmware 8-5
Back Up LCD Touch Panel Firmware 8-6
Electrical Diagrams 9-2

vi

1-1
Medalist i3070 Series 5i Inline ICT System
i3070 Series 5i Help
1
Getting Started
Safety Information 1-2
Overview 1-3
System Hardware 1-4
System Software 1-8
Starting the Medalist i3070 Series 5i 1-9
Shutting Down the Medalist i3070 Series 5i 1-11

1-2 i3070 Series 5i Help
Getting Started
Safety Information
Warning and Hazard Labels
Pay attention to the following labels when they appear on the equipment.
Emergency Stop
Resetting the Emergency Stop
1Turn the red Emergency Stop switch clockwise to release it.
2Press the Reset button to reset the safety relay and resume operation.
Table 1 -1 Warning Labels on the Equipment
Label Description
DANGER: High Voltage
Do not detach the protective covers. Operating this equipment without
covers may cause electric shock.
WARNING: Moving Parts (General)
Do not touch the equipment while it is running. Keep clear of moving
machinery.
WARNING: Moving Parts (Hand)
Do not touch the equipment while it is running. Keep hands clear of
moving machinery.
WARNING: Pinch Hazard
Do not touch the equipment while it is running. Keep hands away from
the indicated areas to avoid pinched fingers.
In case of emergency, press the red Emergency Stop switch
(Figure 1- 1) to cut off power to the system.
Resetting the Emergency Stop
1Turn the red Emergency Stop switch clockwise to release it.
2Press the Reset button to reset the safety relay and resume
operation.

Getting Started
i3070 Series 5i Help 1-3
Overview
Agilent's Medalist i3070 Series 5i Inline In- Circuit Test (ICT) system is
designed to bring all the industry- leading ICT technologies into a fully
automated manufacturing line.
It comes with a full suite of Agilent ICT solutions, including:
• Cover- Extend Technology - Enables tests for PCBAs which would
otherwise be inaccessible using traditional ICT probing methods.
• Throughput Multiplier - Boosts test throughput by testing multiple
boards simultaneously.
• Autodebug - Reduces debug time.
• AutoOptimizer - Optimizes test times for repeated tests.
• Agilent Utility Card - Allows easy plug- in of third- party test modules
for flash programming, boundary scan and LED tests.
Short- wire fixturing technology ensures transportability, reliability and
stability, while its innovative design ensures easy maintenance and fixture
change.
Built for SMEMA compatibility, the Agilent i3070 Series 5i is easily
integrated into existing SMT lines. It can be deployed in island mode or
inline mode, with the conveyor belt configured as Left- handed or
Right- handed system (direction in which the DUT enters the ICT system).

1-4 i3070 Series 5i Help
Getting Started
System Hardware
• Testhead
The two- module testhead contains the hardware resources required to
execute tests. Each module in the testhead holds the following cards:
•A Mother Card
•A Module Control Card
•An ASRU Card
•Up to nine pin cards
•TestFixture
The test fixture is the hardware interface between the testhead and the
board or device under test (DUT).
• Controller
The controller is the computer that controls the test system. The
controller pod also houses the System Card and DUT power supplies.
•SystemCard
The System Card System card is the conduit for communication
between the testhead modules and controller. It provides the means to
detect and respond to safety events, actuate fixture vacuum and
pull- down towers, and actuate auxiliary connection relays.
Figure 1-1 Medalist i3070 Series 5i (Left-to-Right System)
Emergency Stop Switch
Main Power Switch
Tes t h ea d P od
LCD Touch Panel
Controller Pod
Tower Light
Reset Button
Zone 2 DoorZone 1 Door

Getting Started
i3070 Series 5i Help 1-5
Figure 1-2 Zone 1 – Front View
PDU On/Off Switch
Air Regulator
Controller
System Card
DUT Power Supplies
Zone 1 Conveyor
Crank for Conveyor Width
Adjustment

1-6 i3070 Series 5i Help
Getting Started
Figure 1-3 Zone 2 – Front View
Figure 1-4 Rear View
Press Assembly
PLC
Drawer
Card Cage
Anti-Rotation Guide Bar
Zone 2 Conveyor
Manual Control Panel
Electrical Panel
PDU
MPU
Power Outlets
Guided Probe
Debug Ports RJ45 Coupler
Mains Disconnect Switch
with Cradle

Getting Started
i3070 Series 5i Help 1-7
Manual Control Panel
Open the Zone 2 door to access the manual control panel.
Figure 1-5 Manual Control Panel
Table 1 -2 Manual Control Panel
Button/Switch Description
1 MAINTENANCE KEY SWITCH Off – Enable Production Mode.
On – Enable Maintenance/Debug Mode; allows
system to operate with the doors open.
2TOPJIGLOCK Lock the top fixture.
3 BOTTOM JIG LOCK Lock the bottom fixture.
4 DRAWER CONTROL 1
DRAWER CONTROL 2
Press both buttons to move the drawer up or
down.
5TESTER SELFTEST (not used)
4
1 3
4
2
5

1-8 i3070 Series 5i Help
Getting Started
System Software
Medalist i3070 Software
The Medalist i3070 software release 08.30si provides the test development
environment as well as the Operator Interface for production testing.
See Test Development to get started on the test development process.
LCDTouch Panel Program
The LCD touch panel lets you select the mode of operation.
Select Production mode for production testing.
Both Debug and Maintenance modes require a password. Maintenance
mode lets you calibrate and set up the system for production. The
functions are described in detail in Touch Panel Functions.
Entering a Password
When a password is required, the following password page is displayed:
1Press Password.
2Key in the password and press Enter.
(The default password is 1263.)

Getting Started
i3070 Series 5i Help 1-9
Starting the Medalist i3070 Series 5i
Start the system following the sequence below. See Figure 1- 6.
1Turn the Main Power Switch to ON.
The LCD touch panel will display the Main page.
2Press Reset to reset the safety relays.
Open the controller pod cover to access the following switches:
3Turn ON the PDU on/off switch that enables power to the testhead.
4Turn ON the DUT power supply.
5Turn ON the controller and monitor.
6Log on to the system. (Table 1- 3 lists the default user names.)
7Boot the testhead:
aOpen a Korn Shell window and type dgn at the command line.
bIn the DGN window, select Testhead Functs and boot the testhead
using Test h ead P owe r On.

1-10 i3070 Series 5i Help
Getting Started
Figure 1-6 Power Up Sequence
1Main Power Switch
2Reset button
3PDU On/Off Switch
5Controller 4DUT Power Supply
Table 1 -3 Agilent Medalist ICT system users
User Name Default Password Definition and Permissions
operator Resetme1 For operators who are using the Operator Interface to
test boards.
tcm Resetme1 For operators who are using BT-Basic to test boards.
user Alterme1 For general users or sustaining engineers.
engineer Alterme1 For test developers or sustaining engineers.
calibrate Agilent1 Used for system calibration and maintenance. This
user has administrative rights.

Getting Started
i3070 Series 5i Help 1-11
Shutting Down the Medalist i3070 Series 5i
1From the Medalist i3070 software, select File > Exit.
2Unboot the testhead:
aOpen a Korn Shell window and type dgn at the command line.
bIn the DGN window, select Testhead Functs and unboot the testhead
using Testhead Power Off.
3Log off Windows.
4Turn OFF the PDU on/off switch.
5Turn OFF the DUT power supply.
6Turn the Main Power Switch to OFF.

1-12 i3070 Series 5i Help
Getting Started

2-1
Medalist i3070 Series 5i Inline ICT System
i3070 Series 5i Help
2
Touch Panel Functions
Modes of Operation 2-2
Maintenance Mode 2-3
Debug Mode 2-7

2-2 i3070 Series 5i Help
Touch Panel Functions
Modes of Operation
On the LCD touch panel, the Main page appears when the system is
powered on. Select the mode of operation from the Main page.
A password is required for both Debug and Maintenance modes. The
default password is 1263. Administrators can change the password by
pressing Change Password on the password page.
Table 2 -1 Modes of Operation
LCD Touch Panel Menus Description
Production Mode Start and stop production testing.
•Auto – Begin testing in Auto mode.
•Stop – Stop operation.
Maintenance Mode Calibrate and set up the system for production. The
functions are described in Maintenance Mode on
page 2- 3.
Debug Mode Debug Mode provides buttons to quickly move the
Press to previously taught positions.