Agilent Technologies Medalist i3070 Series 5i User manual

Agilent Technologies
Medalist i3070 Series 5i
Inline ICT System
i3070 Series 5i Help

Notices
© Agilent Technologies, Inc. 2013
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Safety Notices
A CAUTION notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
damage to the product or loss of important
data. Do not proceed beyond a CAUTION
notice until the indicated conditions are
fully understood and met.
A WARNING notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
personal injury or death. Do not proceed
beyond a WARNING notice until the
indicated conditions are fully understood
and met.
CAUTION
WARNING

iii
Contents
1 Getting Started
Safety Information 1-2
Warning and Hazard Labels 1-2
Emergency Stop 1-2
Overview 1-3
System Hardware 1-4
Manual Control Panel 1-7
System Software 1-8
Medalist i3070 Software 1-8
LCDTouch Panel Program 1-8
Starting the Medalist i3070 Series 5i 1-9
Shutting Down the Medalist i3070 Series 5i 1-11
2 Touch Panel Functions
Modes of Operation 2-2
Maintenance Mode 2-3
Test Settings 2-5
Debug Mode 2-7
3 Test Development
Test Development Overview 3-2
Fixturing Guidelines 3-3
Board Placement and Specifications 3-3
Bottom Fixture 3-5
To p F i x t ur e 3 - 7
Guide Pin 3-8
Top Fixture Height After Compression 3-9
ID Block 3-10
Optional Signals 3-13
Fixture Setup and Debugging 3-15
Fixture Setup 3-15
Verify the Fixture 3-25
4 Production Setup and Testing
Production Setup 4-2
Production Testing 4-3

iv
Service and Maintenance
5 Maintenance
Calibration 5-2
General Cleaning 5-3
Lubrication Procedures 5-4
Press: Ballscrew and Ballscrew Nut 5-5
Press: Linear Shafts 5-6
Press: Runner Blocks 5-7
Zone 1 Conveyor: Leadscrew and Spline Shaft 5-8
Zone 1 Conveyor: Bevel Gears and Chain 5-9
Zone 2 Conveyor: Runner Blocks 5-10
Drawer: Guide Shafts 5-11
Testhead: Spur Gears 5-12
6 Troubleshooting
System Diagnostics 6-2
General System Troubleshooting 6-3
Tower Light Indications 6-3
Error Messages and Remedial Actions 6-4
Sensor Calibration and Troubleshooting 6-8
Calibrating PHS-13 (Presser Lower Limit Sensor) 6-8
Troubleshooting PHS-1 to PHS-7 6-11
Troubleshooting PHS-12 to PHS-14, PHS-24 to PHS-26 6-12
Troubleshooting PHS-16 and PHS-17 6-14
Sensor Layout 6-15
7 Replacement Procedures
Accessing the Testhead 7-2
Replacing Cards in the Testhead 7-5
Replacing i-System Card 7-8
Replacing Runner Blocks 7-10
Testhead Runner Blocks 7-10
Press Lower Runner Block 7-12
Press Upper Runner Block 7-15
Zone 2 Conveyor Runner Block (Up/Down) 7-17
Zone 2 Conveyor Runner Block (Width Adjustment) 7-19
Replacing Module Power Unit (MPU) 7-21
Installing DUT Power Supply 7-23

v
Replacing Servo Motor 7-27
Replacing Press Components 7-31
Replacing Zone 1 Conveyor Belt 7-35
Zone 1 Conveyor Belt (Movable Side) 7-35
Zone 1 Conveyor Belt (Fixed Side) 7-37
Replacing Zone 2 Conveyor Belt/Spring 7-39
Zone 2 Conveyor Belt (Movable Side) 7-40
Zone 2 Conveyor Belt (Fixed Side) 7-42
Compression Spring (Movable Side) 7-44
Compression Spring (Fixed Side) 7-46
Replacing Conveyor Motors 7-48
Zone 1 Conveyor Motor 7-48
Zone 2 Conveyor Motor (Movable Side) 7-50
Zone 2 Conveyor Motor (Fixed Side) 7-51
8 Firmware Update
Update PLC Firmware 8-2
Back Up PLC Firmware 8-4
Update LCD Touch Panel Firmware 8-5
Back Up LCD Touch Panel Firmware 8-6
Electrical Diagrams 9-2

vi

1-1
Medalist i3070 Series 5i Inline ICT System
i3070 Series 5i Help
1
Getting Started
Safety Information 1-2
Overview 1-3
System Hardware 1-4
System Software 1-8
Starting the Medalist i3070 Series 5i 1-9
Shutting Down the Medalist i3070 Series 5i 1-11

1-2 i3070 Series 5i Help
Getting Started
Safety Information
Warning and Hazard Labels
Pay attention to the following labels when they appear on the equipment.
Emergency Stop
Resetting the Emergency Stop
1Turn the red Emergency Stop switch clockwise to release it.
2Press the Reset button to reset the safety relay and resume operation.
Table 1 -1 Warning Labels on the Equipment
Label Description
DANGER: High Voltage
Do not detach the protective covers. Operating this equipment without
covers may cause electric shock.
WARNING: Moving Parts (General)
Do not touch the equipment while it is running. Keep clear of moving
machinery.
WARNING: Moving Parts (Hand)
Do not touch the equipment while it is running. Keep hands clear of
moving machinery.
WARNING: Pinch Hazard
Do not touch the equipment while it is running. Keep hands away from
the indicated areas to avoid pinched fingers.
In case of emergency, press the red Emergency Stop switch
(Figure 1- 1) to cut off power to the system.
Resetting the Emergency Stop
1Turn the red Emergency Stop switch clockwise to release it.
2Press the Reset button to reset the safety relay and resume
operation.

Getting Started
i3070 Series 5i Help 1-3
Overview
Agilent's Medalist i3070 Series 5i Inline In- Circuit Test (ICT) system is
designed to bring all the industry- leading ICT technologies into a fully
automated manufacturing line.
It comes with a full suite of Agilent ICT solutions, including:
• Cover- Extend Technology - Enables tests for PCBAs which would
otherwise be inaccessible using traditional ICT probing methods.
• Throughput Multiplier - Boosts test throughput by testing multiple
boards simultaneously.
• Autodebug - Reduces debug time.
• AutoOptimizer - Optimizes test times for repeated tests.
• Agilent Utility Card - Allows easy plug- in of third- party test modules
for flash programming, boundary scan and LED tests.
Short- wire fixturing technology ensures transportability, reliability and
stability, while its innovative design ensures easy maintenance and fixture
change.
Built for SMEMA compatibility, the Agilent i3070 Series 5i is easily
integrated into existing SMT lines. It can be deployed in island mode or
inline mode, with the conveyor belt configured as Left- handed or
Right- handed system (direction in which the DUT enters the ICT system).

1-4 i3070 Series 5i Help
Getting Started
System Hardware
• Testhead
The two- module testhead contains the hardware resources required to
execute tests. Each module in the testhead holds the following cards:
•A Mother Card
•A Module Control Card
•An ASRU Card
•Up to nine pin cards
•TestFixture
The test fixture is the hardware interface between the testhead and the
board or device under test (DUT).
• Controller
The controller is the computer that controls the test system. The
controller pod also houses the System Card and DUT power supplies.
•SystemCard
The System Card System card is the conduit for communication
between the testhead modules and controller. It provides the means to
detect and respond to safety events, actuate fixture vacuum and
pull- down towers, and actuate auxiliary connection relays.
Figure 1-1 Medalist i3070 Series 5i (Left-to-Right System)
Emergency Stop Switch
Main Power Switch
Tes t h ea d P od
LCD Touch Panel
Controller Pod
Tower Light
Reset Button
Zone 2 DoorZone 1 Door