Aimco AcraDyne iBC-Z User manual

Gen IV iBC-Z Controller Operation Manual
10000 SE Pine St., Portland, OR 97216 • 800-852-1368 • 503-254-6600 • Fax [phone]
www.aimco-global.com

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AcraDyne Gen IV iBC-Z Controller Manual
Table of Contents
1. Safety Information . . . . . . . . . . 3
2. Controller Diagram . . . . . . . . . . 4
2.1 Bottom Panel . . . . . . . . . . . 4
2.2 Front Console LED Display . . . . . . . 4
3. Initial Setup. . . . . . . . . . . . . 5
3.1 Connecting to the Controller . . . . . . 5
3.2 Pairing iBC-Z Controller to Uryu UBX-AF Tool . 8
3.2.1 Requirements . . . . . . . . . 8
3.2.2 Pairing Procedure . . . . . . . . 8
3.2.3 Problems Pairing . . . . . . . . 11
3.2.4 PAN ID Tool Switch Settings . . . . . 12
4. Home Page (Main Menu) . . . . . . . .13
4.1 Run . . . . . . . . . . . . . . 13
4.2 PSet . . . . . . . . . . . . . . 15
4.2.1 Add New PSet . . . . . . . . . 15
4.2.1.1 Add New Stage . . . . . . 15
4.2.2 PSet Stages . . . . . . . . . . 16
4.2.2.1 TC_PM Torque Control Pulse
Monitor . . . . . . . . . 16
4.2.2.2 TC_APM Torque Control Angle
Pulse Monitor . . . . . . . 17
4.2.3 Edit PSet . . . . . . . . . . . 18
4.2.4 Advanced Options . . . . . . . 18
4.2.5 Default PSets. . . . . . . . . . 19
4.2.6 Manage PSets . . . . . . . . . 19
4.3 Job . . . . . . . . . . . . . . 19
4.3.1 Add New Job . . . . . . . . . 19
4.3.2 Advanced Options . . . . . . . 20
4.3.3 Jobs "Enabled" Display and Button
Function . . . . . . . . . . . 20
4.4 Results . . . . . . . . . . . . . 21
4.4.1 Saving Rundown(s) . . . . . . . 22
4.5 Controller . . . . . . . . . . . . 23
4.5.1 IO . . . . . . . . . . . . . 23
4.5.1.1 Physical I/O . . . . . . . . 23
4.5.1.2 Physical I/O Monitor . . . . . 24
4.5.1.3 Anybus/Modbus TCP/Ethernet IP
Inputs . . . . . . . . . . 25
4.5.1.4 Anybus/Modbus TCP/Ethernet IP
Outputs . . . . . . . . . 26
4.5.2 Communication Interfaces . . . . . 27
4.5.2.1 Ethernet/Second Ethernet . . . 27
4.5.2.2 System Port . . . . . . . . 27
4.5.2.3 Serial Port . . . . . . . . . 27
4.5.2.4 Anybus . . . . . . . . . 28
4.5.2.5 Spindle USB . . . . . . . . 28
4.5.2.6 Serial USB . . . . . . . . . 28
4.5.3 Protocols . . . . . . . . . . . 30
4.5.4 Front Panel Buttons . . . . . . . 30
4.5.5 Power Up . . . . . . . . . . . 30
4.5.6 Bar Code Setup . . . . . . . . 30
4.5.7 Set Time . . . . . . . . . . . 31
4.5.8 Remote Connections . . . . . . . 31
4.5.9 Lock Tool on Reject . . . . . . . 32
4.5.10 Tool Pairing . . . . . . . . . . 32
4.5.11 Languages . . . . . . . . . . 32
4.6 Accessories . . . . . . . . . . . 32
4.7 Diagnostics . . . . . . . . . . . . 32
4.7.1 Controller Overview . . . . . . . 33
4.7.2 Controller Status . . . . . . . . 33
4.7.3 Tool Communications . . . . . . 33
4.7.4 Identify Controller . . . . . . . . 34
4.7.5 Record Logs . . . . . . . . . . 34
4.7.5.1 Change Log . . . . . . . 34
4.7.5.2 Information Log . . . . . . 34
4.7.5.3 Error Log . . . . . . . . . 34
4.7.5.4 All . . . . . . . . . . . 34
4.7.6 System Status . . . . . . . . . 34
4.7.7 I/O Diagnostics . . . . . . . . . 34
4.7.8 Network Diagnostics . . . . . . . 34
4.8 Login . . . . . . . . . . . . . . 35
4.9 Advanced . . . . . . . . . . . . 35
4.9.1 Login Setup . . . . . . . . . . 35
4.9.2 Results Archive . . . . . . . . . 36
4.9.3 Import Settings . . . . . . . . . 37
4.9.4 Export Controller . . . . . . . . 37
4.9.5 Update Controller . . . . . . . . 37
4.9.6 Backup Restore . . . . . . . . . 38
4.9.7 Restore Factory Defaults. . . . . . 38
4.9.8 Previous Software . . . . . . . . 39
4.9.9 Calibrate Touch Screen . . . . . . 39
4.9.10 Soft Reboot . . . . . . . . . . 39
4.10 Statistics . . . . . . . . . . . . . 39
5. Barcode Reader Details . . . . . . . . 40
6. Glossary of Terms. . . . . . . . . . . 42
7. Icons Defined . . . . . . . . . . . .43
8. Stop Codes. . . . . . . . . . . . . 44
9. Error Codes. . . . . . . . . . . . . 45
10. 24 Volt I/O . . . . . . . . . . . . .47
11. Assignable I/O . . . . . . . . . . . 49
12. Controller Supported MIDs. . . . . . . . 61
13. Dimensions . . . . . . . . . . . . . 62
14. Specifications . . . . . . . . . . . .62
15. Troubleshooting . . . . . . . . . . . 63
15. AIMCO Warranty . . . . . . . . . . .64

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AcraDyne Gen IV iBC-Z Controller Manual
4. Power tool use and care
a. Do not force the power tool. Use the correct power
tool for your application.
b. Do not use the power tool if the switch does not
turn it on and off.
c. Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts, and any other condition that may affect
the power tool's operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f. Use the power tool, accessories, and tool bits, etc.,
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
g. Keep handles and grasping surfaces dry, clean,
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualied repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
6. Equipment Installation, Operation, and Maintenance
a. Safety of any system incorporating the equipment
is the responsibility of the system assembler
b. Position the equipment so that it is easy to access
the disconnecting device
c. Do not replace main power cord with an
inadequately rated cord
d. Only allow your power tool to be repaired by a
qualied technician using only original spare parts,
available from AIMCO. This ensures that the safety
of your device is maintained.
General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations, and
specications provided with this power tool. Failure to follow
all instructions listed below may result in electric shock, re,
and/or serious injury.
Save all warnings and instructions for future reference.
1. Work area safety
a. Keep work area clean and well lit.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gases, or dust.
c. Keep children and bystanders away while
operating a power tool.
2. Electrical safety
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
b. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges, and
refrigerators.
c. Do not expose power tools to rain or wet
conditions.
d. Do not abuse the cord. Never use the cord for
carrying, pulling, or unplugging the power tool.
Keep cord away from heat, oil, sharp edges, or
moving parts.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
f. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply.
3. Personal safety
a. Stay alert, watch what you are doing, and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the inuence of drugs, alcohol, or medication.
b. Use personal protective equipment. Always wear
eye protection.
c. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the
tool.
d. Remove any adjusting key or wrench before
turning the power tool on.
e. Do not overreach. Keep proper footing and
balance at all times.
f. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing, and gloves away
from moving parts.
g. Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
1. Safety Information

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AcraDyne Gen IV iBC-Z Controller Manual
2.1 Bottom Panel
2.2 Front Console LED Display
Indicator Lights
Green Indicates fastening cycle meets
specied parameters.
Red Indicates fastening cycle
rejected for exceeding high
torque.
Red
Flashing
Indicates low torque. Fastening
cycle was rejected for not
achieving low torque.
Yellow Indicates High Angle. Fastening
cycle was rejected for
exceeding high angle.
Yellow
Flashing
Indicates Low Angle. Fastening
cycle was rejected for not
achieving low angle.
Blue Tool is In-cycle, above
threshold.
Toggle Button
Toggles what
is shown in the
secondary display
Torque Display
Always displays torque value
Secondary Display
Toggle button switches secondary
display between
• Units of measure
• Ethernet IP address
• USB (System Port) IP address
• Angle report
NOTE: If Jobs are enabled refer to
"4.3 Job" on page 19 for Toggle
Button function.
Parameter Settings
(PSet)/Job Display
Increment/Decrement Buttons
Change PSet
1USB port-for import/export of data including
rmware updates
2Power Disconnect Switch-Turns controller on
and off
3Power Cord Connection
4AnyBus Networking Cartridge (CC Link shown)
5System Port- USB connection used to connect
external computer to congure/monitor the
controller
6Ethernet Port RJ45- Connection used to
connect external computer to congure/
monitor the controller
7Serial Port (DB-9 Pin M) Serial data Output
for communication with peripherals such as
barcode readers and printers
824 Volt I/O Connector (DB-25 Pin M)- Input and
output of signals for process control
9URYU Uzig01 ZigBee Coordinator
2. Controller Diagram
9
7
2
4
1
3
8
6
5

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AcraDyne Gen IV iBC-Z Controller Manual
3.1 Connecting to the Controller
There are three ways to program/communicate with
the controller:
• Controller touch-screen console
• System Port: (USB connection) Direct connection
to controller.
• Ethernet Port: Via direct connection or LAN.
Touchscreen Console
Controller functions and programming can be
accessed directly through the touch-screen.
1. Power on controller.
2. Run screen will appear
3. Controller is ready for use.
Connecting via the System Port Directly to PC
The following is an example using Window 7. Your
screen may look different depending on the
operating system.
Windows USB Setup
Step 1: Power on PC and controller, allow enough
time for them to become fully operational.
Step 2: Attach controller to PC using a USB 2.0 A-B
cable. If this is the rst time connecting the devices,
wait for Windows to install the RNDIS driver. This
should happen automatically.
Step 1
Plug female end of power cable into Power Cable
Connector (Figure 1, pg. 11).
Step 2
Plug male end of power cable into appropriate
power source.
Due to a variety of 230Vac power outlets, the
standard power cable plug-end provided with
the controller may need to be modied in order to
connect to local 230Vac power outlets. AcraDyne
has a wide variety of country specic power cord
options available. Check with your authorized
AcraDyne representatives to see if your specic
conguration is available. In any case, connection
to local power should be made in consultation with
a qualied electrician.
Step 3: The Redundant Earth Ground (required)
must be connected to ground using the #14 AWG
conductor, a green wire with a yellow stripe. Attach
using a #10-14AWG ring terminal and #10 star
washer (Figure 1).
Figure 1 — Redundant Earth Ground Attachment
Step 4: Turn controller on by pushing the Power
Disconnect Switch to the POWER ON position, a light
indicates power on.
3. Initial Setup

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AcraDyne Gen IV iBC-Z Controller Manual
Step 6: Go to ‘Change adapter settings’.
Step 7: Find the Local Area Connection that is using
the ‘USB Ethernet/RNDIS Gadget’ network. Right
click this network and go to ‘Properties’.
Step 8: In Properties window select ‘Internet Protocol
Version 4’ and click ‘Properties’.
Step 9: In ‘Properties’, set the IP address to a static
address.
Step 3: After the driver is installed, go to ‘Control
Panel’.
Step 4: Go to ‘Network and Internet’.
Step 5: Go to ‘Network and Sharing Center’.

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AcraDyne Gen IV iBC-Z Controller Manual
Set a static IP address of the Computer/Laptop
to 10.10.30.98 (example) and subnet mask to
255.255.255.0. (For instructions, see the example in
"Step 9" earlier in this section.)
To connect to the controller. In the Computer/Laptop
open a browser such as Chrome or Firefox. Enter
10.10.30.99, the default Ethernet port IP address.
You will see on your computer screen the controller
software
NOTE: Controller does not have a DHCP client, it
will not automatically congure itself with a usable
IP address. Consult your Network Administrator for
conguring a correct IP address for your network.
The PC, Laptop or Tablet IP address will need to be
congured to communicate with the controller.
Type an IP address of 192.168.1.5 (Any address on
the same subnet as the controller will work). Set
subnet mask to 255.255.255.0
Step 10: To connect to the controller, open a
browser such as Chrome or Firefox. Enter 192.168.1.4,
the default system port IP address.
You will see the controller software on your
computer screen.
Connecting using the Ethernet Port Directly or via
LAN to PC
Turn on the computer and make a physical
connection by using a straight through Ethernet cable.
Turn on controller. Verify the controller IP address in
‘Communication Interfaces’ or press toggle button
to verify the IP address. If defaulted 0.0.0.0 set
desired IP address.

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AcraDyne Gen IV iBC-Z Controller Manual
5. Turn ON the iBC-Z Controller and Navigate to
Home Menu->Controller->Tool Pairing.
The tool pairing functions allows you to pair up
to four tools simultaneously. Only one tool is
required to be operational.
6. To begin, select "Start Pairing" to open the
switch/PAN settings dialog.
7. Set the ‘New Settings’ PAN ID to match the
tool’s Switch Settings.
• Pan ID: This facilitates unique pairing of the tool
to the controller's internal Zigbee coordinator
3.2 Pairing iBC-Z Controller to Uryu UBX-AF Tool
In order to wirelessly connect an Uryu UBX-AFxxxZ
series Tool to an iBC4xxxZ controller, the controller's
internal Uryu UZig01 Coordinator must be paired with
the tool
3.2.1 Requirements
• iBC4xxZ Controller running SYSREL Version 1R22 or
greater
• Uryu UBX-AFxxxZ series Tool
3.2.2 Pairing Procedure
1. Remove the battery from the tool.
2. Open the ‘ID’ cover and remove the PAN ID
Sticker.
3. Set the tool’s DIP switch 8 to ON for PAN ID
SETTING PROGRAM MODE.
4. Set the tool's remaining DIP Switches as shown
in Step 6 and described in the controller dialog
as shown

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AcraDyne Gen IV iBC-Z Controller Manual
• Channel: The Zigbee frequency used to
bi-directionally communicate with the tool.
Optimal choice of frequency provides best
results. Manual selection may be done, or use
the built in channel scanning as described in
the following steps.
At any time, press to cancel and return to the
main Tool Pairing screen.
8. Press the Start Scan button to run a channel
scan, which will search for the channel with the
least interference.
Scanning will continue until the Scan
Stop button is pressed.
When scanning is stopped, the Scan Results
window appears, showing a list of all channels
and the average noise on each. They are
ranked from best to worst.
Press the back arrow button to return to
the switch/PAN settings dialog box.
9. The Channel box will automatically be populated
with the best channel. The pulldown menu shows
other channel options in numerical order, not
in ranking order as shown in the Scan Results
window.
10. Once nished entering data, click to
begin pairing. A conguration screen appears,
followed by an instructional screen.

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AcraDyne Gen IV iBC-Z Controller Manual
11. Plug in the tool’s battery and hold down the
Grip Switch on the tool handle to keep the tool
ON while the tool is pairing.
Grip Switch
12. Verify the tool’s ZigBee Communication LED is
ashing ON and OFF.
Once these steps have been completed, the
tool setup dialog appears.
13. Enter tool data
• Tool CAL entry should match that which is
stamped onto the tool handle
• CAL Ratio remains as 1 unless an offset is
desired
• Maximum Torque (NM) should be entered
from Catalog value shown
• Rated Speed should be entered from Catalog
value shown
• Model Number should be entered as correct
for the tool
• Serial Number should be entered as marked
on the tool
• Turn Off Delay may be set as desired. Value is
a time in which the tool maintains a wireless
connection before entering a sleep mode
When all data is entered, press .
14. Another dialog box opens prompting the user
to pair another tool.
Select "No" if you are nished pairing tools.
Select "Yes" to pair another tool, and repeat
steps 11 – 13.
15. Once the pairing is complete, the pairing
screen will display all paired tools

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AcraDyne Gen IV iBC-Z Controller Manual
To edit any of the tool parameters, select
to reopen the tool setup dialog.
Once nished editing, press .
16. When the Pairing is complete, a message will
appear “Process nished” and the ZigBee
Communication LED will turn off.
17. When nished pairing all tools, Press to
return to the Controller Conguration Menu.
18. Remove the battery from the tool.
19. Set the tool’s DIP switch 8 to OFF for NORMAL
MODE.
20. Plug in the tool’s battery.
21. Verify the tool is now paired and will run.
3.2.3 Problems Pairing
• If after a couple of minutes, the tool paring
process does not complete, double check to
make sure the PAN ID switch settings match the
New Coordinator Setting and Switch 8 is set to
Program Mode and repeat the pairing process.
• Keep the tool’s grip switch pressed until the
pairing is complete.
• If the value for New Settings – PAN ID is the same
as the value for the current Coordinator Settings
– Pan ID, and only the Channel is changed,
temporarily pair the tool using a different PAN ID,
then pair again to the desired PAN ID.

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AcraDyne Gen IV iBC-Z Controller Manual
PAN ID Tool Switch Settings
PAN ID
Decimal
PAN ID
Hex
SW 8
Mode
SW 7
(B6)
SW 6
(B5)
SW 5
(B4)
SW 4
(B3)
SW 3
(B2)
SW 2
(B1)
SW 1
(B0)
0 FE00 OFF OFF OFF OFF OFF OFF OFF
1 FE01 OFF OFF OFF OFF OFF OFF ON
2 FE02 OFF OFF OFF OFF OFF ON OFF
3 FE03 OFF OFF OFF OFF OFF ON ON
4 FE04
ON = Program Mode
OFF = Normal Mode
OFF OFF OFF OFF ON OFF OFF
5 FE05 OFF OFF OFF OFF ON OFF ON
6 FE06 OFF OFF OFF OFF ON ON OFF
7 FE07 OFF OFF OFF OFF ON ON ON
8 FE08 OFF OFF OFF ON OFF OFF OFF
9 FE09 OFF OFF OFF ON OFF OFF ON
10 FE0A OFF OFF OFF ON OFF ON OFF
11 FE0B OFF OFF OFF ON OFF ON ON
12 FE0C OFF OFF OFF ON ON OFF OFF
13 FE0D OFF OFF OFF ON ON OFF ON
14 FE0E OFF OFF OFF ON ON ON OFF
15 FE0F OFF OFF OFF ON ON ON ON
16 FE10 OFF OFF ON OFF OFF OFF OFF
17 FE11 OFF OFF ON OFF OFF OFF ON
18 FE12 OFF OFF ON OFF OFF ON OFF
19 FE13 OFF OFF ON OFF OFF ON ON
20 FE14 OFF OFF ON OFF ON OFF OFF
21 FE15 OFF OFF ON OFF ON OFF ON
22 FE16 OFF OFF ON OFF ON ON OFF
23 FE17 OFF OFF ON OFF ON ON ON
24 FE18 OFF OFF ON ON OFF OFF OFF
25 FE19 OFF OFF ON ON OFF OFF ON
26 FE1A
ON = Program Mode
OFF = Normal Mode
OFF OFF ON ON OFF ON OFF
27 FE1B OFF OFF ON ON OFF ON ON
28 FE1C OFF OFF ON ON ON OFF OFF
29 FE1D OFF OFF ON ON ON OFF ON
30 FE1E OFF OFF ON ON ON ON OFF
31 FE1F OFF OFF ON ON ON ON ON
32 FE20 OFF ON OFF OFF OFF OFF OFF
33 FE21 OFF ON OFF OFF OFF OFF ON
34 FE22 OFF ON OFF OFF OFF ON OFF
35 FE23 OFF ON OFF OFF OFF ON ON
36 FE24 OFF ON OFF OFF ON OFF OFF
37 FE25 OFF ON OFF OFF ON OFF ON
38 FE26 OFF ON OFF OFF ON ON OFF
39 FE27 OFF ON OFF OFF ON ON ON
40 FE28 OFF ON OFF ON OFF OFF OFF
41 FE29 OFF ON OFF ON OFF OFF ON
42 FE2A OFF ON OFF ON OFF ON OFF
43 FE2B OFF ON OFF ON OFF ON ON
44 FE2C OFF ON OFF ON ON OFF OFF
45 FE2D OFF ON OFF ON ON OFF ON
46 FE2E OFF ON OFF ON ON ON OFF
47 FE2F OFF ON OFF ON ON ON ON
48 FE30 OFF ON ON OFF OFF OFF OFF
49 FE31
ON = Program Mode
OFF = Normal Mode
OFF ON ON OFF OFF OFF ON
50 FE32 OFF ON ON OFF OFF ON OFF
51 FE33 OFF ON ON OFF OFF ON ON
52 FE34 OFF ON ON OFF ON OFF OFF
53 FE35 OFF ON ON OFF ON OFF ON
54 FE36 OFF ON ON OFF ON ON OFF
55 FE37 OFF ON ON OFF ON ON ON
56 FE38 OFF ON ON ON OFF OFF OFF
57 FE39 OFF ON ON ON OFF OFF ON
58 FE3A OFF ON ON ON OFF ON OFF
59 FE3B OFF ON ON ON OFF ON ON
60 FE3C OFF ON ON ON ON OFF OFF
61 FE3D OFF ON ON ON ON OFF ON
62 FE3E OFF ON ON ON ON ON OFF
63 FE3F OFF ON ON ON ON ON ON
PAN ID Tool Switch Settings
PAN ID
Decimal
PAN ID
Hex
SW 8
Mode
SW 7
(B6)
SW 6
(B5)
SW 5
(B4)
SW 4
(B3)
SW 3
(B2)
SW 2
(B1)
SW 1
(B0)
64 FE40 ON OFF OFF OFF OFF OFF OFF
65 FE41 ON OFF OFF OFF OFF OFF ON
66 FE42 ON OFF OFF OFF OFF ON OFF
67 FE43 ON OFF OFF OFF OFF ON ON
68 FE44 ON OFF OFF OFF ON OFF OFF
69 FE45 ON OFF OFF OFF ON OFF ON
70 FE46 ON OFF OFF OFF ON ON OFF
71 FE47 ON OFF OFF OFF ON ON ON
72 FE48
ON = Program Mode
OFF = Normal Mode
ON OFF OFF ON OFF OFF OFF
73 FE49 ON OFF OFF ON OFF OFF ON
74 FE4A ON OFF OFF ON OFF ON OFF
75 FE4B ON OFF OFF ON OFF ON ON
76 FE4C ON OFF OFF ON ON OFF OFF
77 FE4D ON OFF OFF ON ON OFF ON
78 FE4E ON OFF OFF ON ON ON OFF
79 FE4F ON OFF OFF ON ON ON ON
80 FE50 ON OFF ON OFF OFF OFF OFF
81 FE51 ON OFF ON OFF OFF OFF ON
82 FE52 ON OFF ON OFF OFF ON OFF
83 FE53 ON OFF ON OFF OFF ON ON
84 FE54 ON OFF ON OFF ON OFF OFF
85 FE55 ON OFF ON OFF ON OFF ON
86 FE56 ON OFF ON OFF ON ON OFF
87 FE57 ON OFF ON OFF ON ON ON
88 FE58 ON OFF ON ON OFF OFF OFF
89 FE59 ON OFF ON ON OFF OFF ON
90 FE5A ON OFF ON ON OFF ON OFF
91 FE5B ON OFF ON ON OFF ON ON
92 FE5C ON OFF ON ON ON OFF OFF
93 FE5D ON OFF ON ON ON OFF ON
94 FE5E ON OFF ON ON ON ON OFF
95 FE5F
ON = Program Mode
OFF = Normal Mode
ON OFF ON ON ON ON ON
96 FE60 ON ON OFF OFF OFF OFF OFF
97 FE61 ON ON OFF OFF OFF OFF ON
98 FE62 ON ON OFF OFF OFF ON OFF
99 FE63 ON ON OFF OFF OFF ON ON
100 FE64 ON ON OFF OFF ON OFF OFF
101 FE65 ON ON OFF OFF ON OFF ON
102 FE66 ON ON OFF OFF ON ON OFF
103 FE67 ON ON OFF OFF ON ON ON
104 FE68 ON ON OFF ON OFF OFF OFF
105 FE69 ON ON OFF ON OFF OFF ON
106 FE6A ON ON OFF ON OFF ON OFF
107 FE6B ON ON OFF ON OFF ON ON
108 FE6C ON ON OFF ON ON OFF OFF
109 FE6D ON ON OFF ON ON OFF ON
110 FE6E ON ON OFF ON ON ON OFF
111 FE6F ON ON OFF ON ON ON ON
112 FE70 ON ON ON OFF OFF OFF OFF
113 FE71 ON ON ON OFF OFF OFF ON
114 FE72 ON ON ON OFF OFF ON OFF
115 FE73 ON ON ON OFF OFF ON ON
116 FE74 ON ON ON OFF ON OFF OFF
117 FE75 ON ON ON OFF ON OFF ON
118 FE76 ON ON ON OFF ON ON OFF
119 FE77 ON ON ON OFF ON ON ON
120 FE78 ON ON ON ON OFF OFF OFF
121 FE79 ON ON ON ON OFF OFF ON
122 FE7A ON ON ON ON OFF ON OFF
123 FE7B ON ON ON ON OFF ON ON
124 FE7C ON ON ON ON ON OFF OFF
125 FE7D ON ON ON ON ON OFF ON
126 FE7E ON ON ON ON ON ON OFF
127 FE7F ON ON ON ON ON ON ON
3.2.4 PAN ID Tool Switch Settings

13
AcraDyne Gen IV iBC-Z Controller Manual
Graph displays curves representing Torque (black
trace) and Angle (blue trace). The blue left arrow
at the origin of the graph will change the X-axis of
the rundown curve from Time (In-Cycle) to Time
(Overall) and Angle.
Below the graph is a historical table that will give
information and status of the most recent rundowns,
including current PSet, accepted/failed rundown
status,torque and angle.
Arrows allow user to scroll through
screens that show real time Job
information such as Run Screen or
rundown indicators.
Home tab will return user to the Home Page
On the Run Screen, click for curve detail.
Click on blue
arrow to
change curve
X axis.
Choose Time In-cycle, Time Overall, Angle, or Angle
In-Cycle screen
4.1 Run
The Run Screen is essentially the dashboard of the
Gen IV controller and provides a look at real-time
information regarding rundowns.
Time (In-Cycle) Screen
Indicates the current JOB.
Indicates the current PSet in which you are
operating.
Indicates accepted rundown.
Indicates failed rundown.
Displays Torque and Angle for current
rundown.
Number of Pulses.
4. Home Page (Main Menu)

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AcraDyne Gen IV iBC-Z Controller Manual
Large Screen Indicators and Audit information
The large screen indicators are helpful in viewing real time results of the rundown from a distance.
Example of Accepted Job
Example of Failed Job

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AcraDyne Gen IV iBC-Z Controller Manual
4.2 PSet
Parameter Settings (PSets) control the fastening
process. The following describes the different
fastening strategies and how to setup the basic PSet
parameters necessary to perform a fastening. Up to
256 PSets are available.
4.2.1 Add New PSet
On Home Page press the tab.
On PSets screen press to add a new Pset.
Add a PSet
Edit a PSet
Copy a PSet
Delete a PSet
Default PSets: See "4.2.5 Default PSets" on page 19.
Manage: See "4.2.6 Manage PSets" on page 19.
On Add New PSet screen (below) enter appropriate
values.
PSet Number: Current
PSet to be added.
Torque Units: Unit of
measure.
In Cycle Torque:
Threshold value at
which tool is “In
Cycle” and results
from the Rundown will
be reported.
Initial Speed: Tool
output free speed
before the fastening
torque reaches In
Cycle Torque (RPM)
Speed: Tool output downshift speed after the
fastening torque exceeds In Cycle Torque (RPM)
Advanced Options: (see "4.2.4 Advanced Options"
on page 18)
Once PSet values are entered press to enter
stage information for the PSet.
4.2.1.1 Add New Stage
One stage can be assigned per PSet.
The following stage options are available (for stage
descriptions, see "4.2.2 PSet Stages" on page 16):
Once the desired stage(s) are selected and
congured, press to save stage and again to
save the PSet and return to initial PSet menu.
Next Press to go to the RUN screen or to
return to the Home page. The tool should now be
operational and you are ready to run a congured
PSet.

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AcraDyne Gen IV iBC-Z Controller Manual
4.2.2 PSet Stages
4.2.2.1 TC_PM Torque Control Pulse Monitor
Torque High: Upper control limit of the rundown.
Torque Target: Final desired torque (CUT Level).
Torque Low: The lower control limit of the rundown.
Pulse High: Maximum acceptable pulses
Pulse Low: Minimum acceptable pulses
Pulse Reference: (drop down menu)
• In-cycle Pulse: Monitoring number of tool Pulse begins after the tool
overcomes pre-set in-cycle Torque
• Stage Pulse: Monitoring all Pulses specically in the Stage
Additional Pulses: After reaching target torque, additional pulses to be
applied before shutting off the tool.

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AcraDyne Gen IV iBC-Z Controller Manual
4.2.2.2 TC_APM Torque Control Angle Pulse Monitor
In addition to the settings for TC_PM, the TC_APM adds the angle monitor
settings.
Torque High: Upper control limit of the rundown.
Torque Target: Final desired torque (CUT Level).
Torque Low: The lower control limit of the rundown.
Angle High: Maximum acceptable angle rotation in degrees.
Angle Low: Minimum acceptable angle rotation in degrees.
Angle Reference (drop down menu):
• In-cycle Angle: Angle is measured from In-Cycle torque value
(determined in PSet screen).
• Stage Angle: Angle is measured from Reference Torque. If Stage
Angle is selected, this will be the start point (in Torque) at which
angle is monitored.
Angle Reference Torque: If Stage Angle is selected in the Reference menu,
this will be the Torque start point at which angle is monitored.
Pulse High: Maximum acceptable pulses
Pulse Low: Minimum acceptable pulses
Pulse Reference: (drop down menu)
• In-cycle Pulse: Monitoring number of tool Pulse begins after the tool
overcomes pre-set in-cycle Torque
• Stage Pulse: Monitoring all Pulses specically in the Stage
Additional Pulses: After reaching target torque, additional pulses to be
applied before shutting off the tool.

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AcraDyne Gen IV iBC-Z Controller Manual
If further Stage changes are needed click the Edit
button again to enter Edit Stage screen.
Once desired changes are made click twice to
save changes.
4.2.4 Advanced Options
PSet Name: Add
PSet name if
desired (up to 20
characters).
Judgment Delay
(s): Tool provides
judgment after tool
stops producing
pulses and this
delay expires.
Pulse Timeout (s):
what does this do?
Initial Current (%):
Percentage of
maximum current
delivered to the
motor before
in-cycle torque
threshold. Reduce
this value to reduce the amplitude of torque pulses.
Current (%): Percentage of maximum current
delivered to the motor after in-cycle torque
threshold is exceeded.
4.2.3 Edit PSet
On Home page press
On the PSet
screen click on
the desired PSet
you would like to
edit.
Click on the Edit button to make changes in the
Edit screen (below).

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AcraDyne Gen IV iBC-Z Controller Manual
Max Torque and Max RPM of the connected tool
for reference. These Psets can be modied to meet
application requirements.
4.2.6 Manage PSets
Save PSets to Browser
Allows the PSet information to be saved to the local
PC connected to controller. PSet information is
saved as a .txt le and can be opened using any
text editor such as WordPad. It can also be opened
with Excel. The format of the .txt le is tab separated
values.
Export PSets to Browser
Save the PSets as a database le to the PC
connected to controller. These PSets can later be
imported to another controller.
Import PSets from Browser
Import previously exported PSets to controller.
Delete PSets
Enables deletion of selected PSets.
4.3 Job
A Job is a collection of PSets which can be run when
performing multiple fastening operations on a single
application.
Jobs provide:
• Error proong
• Logical grouping
of PSets
• Fastening order
• Job status
4.3.1 Add New Job
Click to
Enable/Disable
Job function.
Duty Cycle (%): Default 100%
Start Delay Time: The primary use of this timer is to
ignore seating torque or early stray pulses from
contributing to the rundown results. This timer starts
when the torque reaches In-Cycle. During this delay
time, torque is not compared to the target. When
the time is up, the peak torque is reset. This can be
useful if there is an initial spike in the torque when
the tool rst starts or at the fasteners rst seating
point.
Initial Error Time: If enabled, and the torque reaches
the target before the Initial Error timer times out, the
overall result of the rundown will be NOK, regardless
if the nal torque, pulse, and angle are within limits.
This time starts when the tool starts.
Cycle Error Time: If enabled, and the torque reaches
the target before the Cycle Error timer times out, the
overall result of the rundown will be NOK, regardless
of if the nal torque, pulse, and angle are within limits.
This time starts when the torque exceeds In Cycle
Torque
Fastening Incomplete: If enabled, and the operator
lets go of the trigger before the fastening is
complete, the overall result of the rundown will be
NOK, regardless if the nal torque, pulse, and angle
are within limits.
Re-Hit Reject: If enabled, the tool will stop and the
rundown will be aborted, if the angle of rotation
from 0.4 seconds before the in-cycle pulse to the in-
cycle pulse is less than the Re-Hit Angle Count.
Re-Hit Angle Count: The is the minimum angle of
rotation from 0.4 seconds before the in-cycle pulse
to the in-cycle pulse. If the angle change during
this time is less than the Re-Hit Angle Count, it is
determined to be a Re-Hit.
Joint Compensation Ratio: Adjusts the target torque
of the tool to compensate for joint characteristics.
This value has an inverse relationship with the target
torque (Output torque = Target Torque / Ratio).
Ratio values above 1.0 result in a lower output
torque where values below 1.0 result in higher
output torques.
4.2.5 Default PSets
This will generate three generic PSets for the tool
connected to the controller. It will automatically
use the 40%, 60%, and 80% of the rated maximum
torque of the tool in a two-stage Torque Control Pulse
Monitor Strategy (TC_PM). A prompt will display rated

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AcraDyne Gen IV iBC-Z Controller Manual
• None: Will stay in current sequence.
• Next: will advance to next sequence set up after
count is reached.
Count: Fastener number required to complete
sequence.
Once values are entered press two times to
return to Job screen
4.3.2 Advanced Options
Enter Advanced Options if needed
Lock on Reject
Parameters:
• Enable: When
enabled, this
prevents tool
from starting a
new rundown if
the result of the
last rundown was
a reject. Tool
remains locked
until one of the
four Unlock Mode
conditions are
satised.
Limit Reject
Parameters:
• Enable: Enable or
Disable
• Maximum
Rejects: Number of rejected fasteners allowed
Additional Options:
• Report Missing Fasteners: Add an option to
each JOB to allow the reporting of any missing
fasteners. When it is set the controller will report
an NOK rundown for each fastener that is
dened in the JOB but has not been ran. These
NOK results will be reported whenever a new job
is started AND the prior JOB is incomplete.
These generated NOK results are treated like any
other fastening. They are displayed on the run screen,
stored in the results and transmitted on all protocols.
4.3.3 Jobs "Enabled" Display and Button Function
To add a new Job press on the Home Page.
Press on Jobs screen (above) to enter Add New
Job screen (below)
Job Number: Up
to 99 Jobs can be
congured.
Job Name: Enter Job
Name
Job Action:
• Disable Tool:
Disable tool after
job is nished.
Job complete
Icon will appear.
Tool will not
operate until job
is reset.
• Reset Job: Will reset after Job is nished. Once
Reset Job is nished, the following icon appears:
This means that results from the last successful
rundown of a job are cleared. Information
from last successful rundown can still be
accessed in the Results screen (see "4.4
Results" on page 21).
Enter Advanced Options if needed
(see next section).
After appropriate values are entered, press to go
to Add New Job Sequence screen.
Tool Number: When more than one tool is paired,
select the appropriate tool for the job.
PSet Number: Choose any current PSet already
congured in controller.
Action: