AIRTEQ 9500 Series User manual

9500 SERIES LOCK

9500 SWING LOCK PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 146-9500-086 ASSY, LOCK BODY
2 1 216-9500-126 LATCHBOLT
3 1 313-0000-116 SEAL, U-CUP
4 1 313-0000-050 O-RING, 2-016, VITON
5 1 313-0000-052 PISTON RING, 1.25 X .070
6 1 216-9524-011 SPRING
7 1 216-9500-119 TOP COVER
8 3 310-1032-003 SCREW, SHCS, 10-32 X 3/8
9 1 310-0632-006 SCREW, SHCS, 6-32 X 1/4
10 1 216-9524-004 SWITCH BRACKET
11 1 216-9500-025 INSULATOR PAD
12 1 160-9500-000 ASSY, LOCK STATUS SWITCH
13 4** 310-0256-002 SCREW, SHCS, 2-56 X 9/16 (KEY SWITCH MODELS ONLY)
14 1 330-0000-086 FITTING BARB, 10-32 X 1/16
15 1 216-9524-003 RACK, 9500
16 4 310-2520-019 SCREW, FH SOC., 1/4-20 X 1/2
17 1 216-9524-006 MOUNTING PLATE, SHOWN
18 1* 216-9400-133 MORTISE CYLINDER PLATE
19 4** 310-0632-009 SCREW, FH, SOC., 6-32 X 3/8
20 2 310-0632-006 SCREW, SHCS, 6-32 X 1/4
21 1 331-0000-053 SOLENOID
22 2 330-0000-133 FITTING, 90 BARB, 10-32 X .078
23 1 216-9400-132 MORTISE CYLINDER PLATE, UNIVERSAL
24 4** 319-0000-052 SPACER, KEY SWITCH (KEY SWITCH MODELS ONLY)
25 2** 160-9400-020 ASSY, KEY SWITCH (KEY SWITCH MODELS ONLY)
26 3 319-0000-044 SPACER, LONG
27 2 216-9400-134 GEAR SUPPORT PLATE
28 3 319-0000-045 SPACER, GEAR
29 2 313-0000-072 WASHER, PLASTIC
30 1 146-9400-035 ASSY, GEAR, 3/16
31 3 310-0632-010 SCREW, SHCS, 6-32 X 1
32 2** 310-0832-015 SET SCREW, 8-32 X 7/16
33 1 216-9500-023 FACEPLATE
33 1 216-9500-151 (OR) FACEPLATE, BRASS
34 6 311-0000-056 SCREW, TP, FH, 6-32 X 1/4, STNLS
34 6 311-0632-008 (OR) SCREW, TP, FH, 6-32 X 1/4, BRASS
35 1 330-1206-000 TUBING, 1/8 OD X 1/16 ID, POLYURETHANE, 7"
36 1 340-0000-205 SPLIT LOOM, 5"
37 1 SEE WIRING DIAGRAM ASSY, 3 PIN MOLEX CONNECTOR
38 1 SEE WIRING DIAGRAM ASSY, 6 PIN MOLEX CONNECTOR
39 1 330-0000-414 TUBING COUPLING HALF
40 1 330-0000-415 TUBING COUPLING HALF (FIELD SIDE, NOT SHOWN)
41 1 330-1206-000 TUBING, 1/8 OD X 1/16 ID, POLYURETHANE, 7"
42 1 216-9400-206 WIRE RETAINER, 5/16
43 4** 216-9400-152 MOUNTING BLOCK
44 4** 310-0832-014 SCREW, FH SOC., 8-32 X 1/2
45 2** 340-0000-133 SWITCH LEVER, MICROSWITCH, #JS-7 (KEY SWITCH ONLY)
46 2 310-0000-014 SCREW, SHCS, 2-56 X 3/8
47 3 313-0000-088 LOCK WASHER, #6
48 1 216-9524-007 ACTUATOR ROD
49 1 316-0000-058 ROLL PIN, 3/32 X 3/8
50 1 216-9524-004 SWITCH BRACKET
51 3 313-0000-088 LOCK WASHER, #6
** DIVIDE QTY BY (2) FOR KEYED ONE SIDE MODELS
* USED ON KEYED BOTH SIDES MODELS ONLY

9500 SERIES SWING LOCK
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9500 Assy 4-1-99.eps
9500 Parts List 4-1-99.pm6
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28 27
31 13
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22 22
23
24
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25 45
41
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19
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51
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50
3
7
8

9500 SLIDE LOCK PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 146-9500-087 ASSY, LOCK BODY, SLIDING GATE
2 1 216-9500-090 LATCHBOLT, SLIDING GATE
3 1 313-0000-116 SEAL, U-CUP
4 1 313-0000-050 O-RING, 2-016, VITON
5 1 313-0000-052 PISTON RING, 1.25 X .070
6 1 216-9524-011 SPRING
7 1 216-9500-119 TOP COVER
8 3 310-1032-003 SCREW, SHCS, 10-32 X 3/8
9 1 310-0632-006 SCREW, SHCS, 6-32 X 1/4
10 1 216-9524-004 SWITCH BRACKET
11 1 216-9500-025 INSULATOR PAD
12 1 160-9500-000 ASSY, LOCK STATUS SWITCH
13 4** 310-0256-002 SCREW, SHCS, 2-56 X 9/16 (KEY SWITCH MODELS ONLY)
14 1 330-0000-086 FITTING BARB, 10-32 X 1/16
15 1 216-9524-003 RACK, 9500
16 4 310-2520-019 SCREW, FH SOC., 1/4-20 X 1/2
17 1 216-9500-091 MOUNTING PLATE, SLIDING GATE
18 1* 216-9400-133 MORTISE CYLINDER PLATE
19 4** 310-0632-009 SCREW, FH, SOC., 6-32 X 3/8
20 2 310-0632-006 SCREW, SHCS, 6-32 X 1/4
21 1 331-0000-053 SOLENOID
22 2 330-0000-133 FITTING, 90 BARB, 10-32 X .078
23 1 216-9400-132 MORTISE CYLINDER PLATE, UNIVERSAL
24 4** 319-0000-052 SPACER, KEY SWITCH (KEY SWITCH MODELS ONLY)
25 2** 160-9400-020 ASSY, KEY SWITCH (KEY SWITCH MODELS ONLY)
26 3 319-0000-044 SPACER, LONG
27 2 216-9400-134 GEAR SUPPORT PLATE
28 3 319-0000-045 SPACER, GEAR
29 2 313-0000-072 WASHER, PLASTIC
30 1 146-9400-035 ASSY, GEAR, 3/16
31 3 310-0632-010 SCREW, SHCS, 6-32 X 1
32 2** 310-0832-015 SET SCREW, 8-32 X 7/16
33 1 216-9500-067 FACEPLATE, MODIFIED, STAINLESS
34 6 311-0000-056 SCREW, TP, FH, 6-32 X 1/4, STNLS
34 6 311-0632-008 (OR) SCREW, TP, FH, 6-32 X 1/4, BRASS
35 1 330-1206-000 TUBING, 1/8 OD X 1/16 ID, POLYURETHANE, 7"
36 1 340-0000-205 SPLIT LOOM, 5"
37 1 SEE WIRING DIAGRAM ASSY, 3 PIN MOLEX CONNECTOR
38 1 SEE WIRING DIAGRAM ASSY, 6 PIN MOLEX CONNECTOR
39 1 330-0000-414 TUBING COUPLING HALF
40 1 330-0000-415 TUBING COUPLING HALF (FIELD SIDE, NOT SHOWN)
41 1 330-1206-000 TUBING, 1/8 OD X 1/16 ID, POLYURETHANE, 7"
42 1 216-9400-206 WIRE RETAINER, 5/16
43 4** 216-9400-152 MOUNTING BLOCK
44 4** 310-0832-014 SCREW, FH SOC., 8-32 X 1/2
45 2** 340-0000-133 SWITCH LEVER, MICROSWITCH, #JS-7 (KEY SWITCH ONLY)
46 2 310-0000-014 SCREW, SHCS, 2-56 X 3/8
47 3 313-0000-088 LOCK WASHER, #6
48 1 216-9524-007 ACTUATOR ROD
49 1 316-0000-058 ROLL PIN, 3/32 X 3/8
50 1 216-9524-004 SWITCH BRACKET
51 3 313-0000-088 LOCK WASHER, #6
** DIVIDE QTY BY (2) FOR KEYED ONE SIDE MODELS
* USED ON KEYED BOTH SIDES MODELS ONLY

9500 SERIES SLIDING GATE LOCK
34
37
9500 Assy 4-1-99.eps
9500 Parts List 4-1-99.pm6
36
39
35
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33
28 27
31 13
25
45
24
18
19
31
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28
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26
27
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29
32
44
44
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16
34
1
2
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5
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9
13
49
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21
22 22
23
24
43
25 45
41
14
19
51
51
46
15
48
12 11
50
3
7
8

9500 SERIES LOCK
LUBRICATION/SEAL REPLACEMENT
The 9500 Series Lock is lubricated at the factory and should require no further
lubrication. Lubrication is only required when replacing the lock seals. Extensive
testing has shown that the lock seals should last 5 years under normal operating
conditions. Should the seals ever need replacing, a seal replacement kit is
available (AIRTEQ PART NUMBER 400-9500-002).
TO REPLACE LOCK SEALS
1. Remove latchbolt from lock body and remove old piston ring and O-rings.
2. Carefully clean latchbolt and lock body bores with solvent. DO NOT scratch
piston or lock body bores.
3. After parts are clean, lightly lubricate new O-rings with lubricant provided and
install on latchbolt. Install new piston ring on latchbolt.
4. Lightly lubricate the lock body bores with lubricant provided. Carefully insert
latchbolt assembly into lock body. DO NOT tear the seals as they enter the bores
or pass by the notch in lock body. DO NOT scratch lock body bores.
5. Reassemble lock and check for proper operation.
NOTE:Lubricant provided is SYNCO SUPER LUBE WITH TEFLON. Use only
approved lubricant.
9500 Pages 11-19-99.pm6

PART NUMBE
R
DESCRIPTION
331-0000-053 SOLENOID
340-0000-133 SWITCH LEVER
216-9524-011 SPRIN
G
160-9400-020* ASSY, KEY SWITCH
160-9400-013 ASSY, LOCK STATUS SWITCH
330-0000-414 COUPLING HALF
330-0000-415 COUPLING HALF (FIELD SIDE)
400-9500-002 REPAIR KIT, 11B-9500 LOC
K
340-0000-209 TERMINAL, MALE
* NOT USED ON ALL MODELS
9500B SERIES LOCK
RECOMMENDED SPARE PARTS LIST

LOCK MAINTENANCE INFORMATION

PNEUMATIC LOCKING DEVICES
A. Lubrication and cleaning
1. Each Airlock is well lubricated at the time of assembly. However,
all lubricants deteriorate eventually and need replacing on a
regularly scheduled basis in order to prevent equipment failure.
Airteq Systems recommends cleaning and lubricating each type
of lock according to the following instructions approximately
every (2) years. (Yearly for locks in high use areas).
9400 SERIES LOCK:
Remove the side cover plate and lubricate the angled ramp surface
on the sideplate that the deadlatch bolt dowel pin rides against.
Lubricate the stop side of the deadlatch bolt (back side). When
replacing the side cover, be sure the lever of the lock status switch
is not trapped under the retainer plate or actuator. The lower lock
mechanism should be checked and cleaned once a year
(or more often if special conditions exist) for accumulated dirt
and other debris that would interfere with proper operation.
Lubrication of upper lock mechanism is not necessary nor
recommended.
9600 SERIES LOCK:
Remove the slide cover. Remove the housing cover. Remove the slide
assembly . Clean and re-lubricate the slide with a thin coating of
recommended lubricant on the following surfaces:
a.) The 45º angled surface that contacts the deadbolt.
b.) The flat "shelf" that lifts the back of the latchbolt.
c.) The two small areas where the slide contacts the back wall
of the slide cavity.
d.) The edges of the two "rails" which contact the side of the
right side cover.
e.) The front and rear faces of the slide which contact the slide
cavity walls.
When replacing the slide assembly, hold the latchbolt retracted into
the lock housing while inserting the slide assembly near the top
of the cavity so that it drops in above the lock status switch lever arm
and not on top of it. Replace the housing cover and slide cover and
fasten securely.
Lubrication of the upper lock mechanism is not necessary nor
recommended.

PNEUMATIC LOCKING DEVICES
9700 SERIES LOCK:
Remove one side cover plate and lubricate the deadbolt shaft and
cam surface. Lubricate the latchbolt shaft and the stop sides of both
bolts.
9700P SERIES LOCK: (PARACENTRIC KEYING)
Remove one side cover plate and lubricate the deadbolt shaft and
cam surface. Lubricate the latchbolt shaft and the stop sides of both bolts.
KEYS AND LEVER TUMBLERS:
1) Key wear can cause improper operation of the lock and may damage
the lock's lever tumblers. Keys in constant use should be periodically
compared to a similar new key. When grooves due to wear are noted in
the steps on the key bit, the old key should be replaced.
2) When rekeying is performed, new tumbler stacks should be purchased
as a set including a new key. This enables Airteq to maintain complete
keying records.
WARNING:
1) Never use WD40 or similar silicone based lubricants.
2) Never use graphite powder as a lubricant.
3) Never lubricate the lever tumblers.
ALL LOCKS:
2. RECOMMENDED LUBRICANTS:
Multipurpose teflon based grease: Lubricate internal moving parts with
SYNCO SUPER LUBE WITH TEFLON or equivalent.
Stick lubricant: Lubricate the beveled surfaces of all latch bolts and strikes
with stick lubricant as required. Use PANEF WHITE STICK LUBRICANT
WITH SILICONE or equivalent.
B. Electrical:
1. The electrical system of this lock is operated on regulated 24VDC
current. Any other voltage or current condition is not acceptable
and will result in failure of the solenoid.
9000 Series Lock Maint 1-7-2000.pm6

TROUBLESHOOTING
9400, 9500 AND 9700 LOCKS
If the lock is not working properly, the following chart may be
used as a guide to locate and correct the problem.
Because the lock receives its signal from the electronic control
system, a thorough check of the control system should be con-
ducted. Using a volt/ohm meter known to be accurate, verify the
correct power signal input at the appropriate connector pin. If the
proper electronic signal is not evident, begin checking “ up-
stream “ from the connector. If the electronic signal input is
correct, the problem is within the locking device, use the follow-
ing chart to locate and correct the problem.
The recommended air pressure at the lock is 80 P.S.I.. If the cor-
rect air pressure is not evident, begin checking “upstream” from
the lock. If the air pressure is correct, the problem is within the
locking device, use the following chart to locate and correct the
problem.

PROBLEM CHECK
LATCHBOLT WILL NOT RETRACT *AIR SUPPLY TO LOCK
*MECHANICAL INTERFERENCE
*POWER INPUT TO UNLOCK SOLENOID
(POWER SHOULD BE PRESENT
DURING LOCK OPEN CYCLE)
*BROKEN OR LOOSE WIRING
*FAULTY OR CONTAMINATED
SOLENOID VALVE
LATCHBOLT WILL NOT EXTEND *MECHANICAL INTERFERENCE
*BROKEN OR LOOSE WIRING (SHORT
TO GROUND)
*POWER INPUT TO UNLOCK SOLENOID
(POWER SHOULD NOT BE PRESENT
DURING LOCK SECURE CYCLE)
*FAULTY KEYSWITCH
LOCK RETRACTS/EXTENDS SLOWLY *AIR PRESSURE TO LOCK
*MECHANICAL INTERFERENCE
*FAULTY OR CONTAMINATED SOLE-
NOID
VALVE
*MECHANICAL INTERFERENCE
*PROPER ENGAGEMENT OF KEY
CYLINDER CAM IN LOCK
*BROKEN OR LOOSE WIRING
(SEE WIRING DIAGRAM)
*BROKEN OR LOOSE WIRING
(SEE WIRING DIAGRAM)
MANUAL OVERRIDE NOT WORKING
PROPERLY
DOOR POSITION SIGNAL NOT GIVEN
LATCHBOLT POSITION SIGNAL NOT
GIVEN