AIRTEQ 9524 Series User manual

9524 SERIES LOCK

9524 SWING LOCK PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 146-9500-086 ASSY, LOCK BODY
2 1 216-9500-126 LATCHBOLT
3 1 313-0000-050 O-RING,2-016,VITON
4 1 313-0000-052 PISTON RING, 1.25 X .070
5 1 216-9524-011 SPRING
6 1 216-9524-000 DRIVECOUPLER
7 1 313-0000-094 SEALINGWASHER
8 1 315-0000-046 RETAININGRING
9 2 310-1032-003 SCREW, SHCS, 10-32 X 3/8
10 1 216-9524-005 COVER
11 1 216-9524-002 MOTORMOUNT,LOWER
12 1 340-0000-244 STEPPERMOTOR
13 1 216-9524-001 MOTORMOUNT,UPPER
14 2 310-1032-023 SCREW,SHCS,10-32X13/4
15 1 310-0632-006 SCREW, SHCS, 6-32 X 1/4
16 1 316-0000-058 ROLL PIN, 3/32 X 3/8
17 1 216-9524-004 SWITCHBRACKET
18 1 216-9500-025 INSULATORPAD
19 1 160-9500-001 ASSY, LOCK STATUS SWITCH
20 2 310-0000-014 SCREW, SHCS, 2-56 x 3/8
21 1 216-9524-003 RACK
22 1 216-9524-007 ACTUATORROD
23 1 216-9524-006 MOUNTINGPLATE
24 4** 216-9400-152 MOUNTINGBLOCK
25 4 310-0832-014 SCREW, FH, SOC., 8-32 X 1/2
26 4 310-2520-019 SCREW, FH, SOC., 1/4-20 X 1/2
27 1* 216-9400-133 MORTISECYLINDERPLATE
28 4** 310-0632-009 SCREW, FH, SOC., 6-32 X 3/8
29 1 216-9400-132 MORTISECYLINDER PLATE,UNIVERSAL
30 4** 319-0000-052 SPACER, KEY SWITCH (KEYSWITCHMODELSONLY)
31 2** 160-9400-020 ASSY, KEY SWITCH (KEYSWITCHMODELSONLY)
32 2** 340-0000-133 SWITCHLEVER,MICROSWITCH,#JS-7 (KEYSWITCHONLY)
33 4** 310-0256-002 SCREW, SHCS, 2-56 X 9/16 (KEY SWITCH MODELS ONLY)
34 3 319-0000-044 SPACER,LONG
35 2 216-9400-134 GEAR SUPPORT PLATE
36 3 319-0000-045 SPACER, GEAR
37 2 313-0000-072 WASHER,PLASTIC
38 1 146-9400-035 ASSY, GEAR, 3/16
39 3 310-0632-010 SCREW, SHCS, 6-32 X 1
40 2** 310-0832-015 SET SCREW, 8-32 X 7/16
41 1 216-9500-023 FACEPLATE, STAINLESS
41 1 216-9500-051 FACEPLATE, BRASS
42 6 311-0000-056 SCREW, TP, FH, 6-32 X 1/4, STNLS
43 1 340-0000-205 SPLIT LOOM , 5"
44 1 SEE WIRING DIAGRAM ASSY, 9 PIN MOLEX CONNECTOR
45 1 216-9400-206 WIRERETAINER,5/16
46 1 313-0000-088 LOCKWASHER,#6
47 1 313-0000-103 O-RING,2-00970D
48 1 313-0000-116 SEAL,U-CUP
* USED ON KEYED BOTH SIDES MODELS ONLY
** DIVIDE QTY BY (2) FOR KEYED ONE SIDE MODELS 9524Pages11-19-99.pm6

9524 SERIES SWING LOCK
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9524 Swing Assy 3-1-2000.eps
9524 Pages 11-19-99.pm6
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9524 SLIDE LOCK PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 216-9524-087 LOCKBODY,MODIFIED
2 1 216-9500-090 LATCHBOLT,MODIFIED
3 1 313-0000-050 O-RING,2-016,VITON
4 1 313-0000-052 PISTON RING, 1.25 X .070
5 1 216-9524-011 SPRING
6 1 216-9524-000 DRIVECOUPLER
7 1 313-0000-094 SEALINGWASHER
8 1 315-0000-046 RETAININGRING
9 2 310-1032-003 SCREW, SHCS, 10-32 X 3/8
10 1 216-9524-005 COVER
11 1 216-9524-002 MOTORMOUNT,LOWER
12 1 340-0000-244 STEPPERMOTOR
13 1 216-9524-001 MOTORMOUNT,UPPER
14 2 310-1032-023 SCREW,SHCS,10-32X13/4
15 1 310-0632-006 SCREW, SHCS, 6-32 X 1/4
16 1 316-0000-058 ROLL PIN, 3/32 X 3/8
17 1 216-9524-004 SWITCHBRACKET
18 1 216-9500-025 INSULATORPAD
19 1 160-9500-001 ASSY, LOCK STATUS SWITCH
20 2 310-0000-014 SCREW, SHCS, 2-56 x 3/8
21 1 216-9524-003 RACK
22 1 216-9524-007 ACTUATORROD
23 1 216-9524-091 MOUNTINGPLATE,MODIFIED
24 4** 216-9400-152 MOUNTINGBLOCK
25 4 310-0832-014 SCREW, FH, SOC., 8-32 X 1/2
26 4 310-2520-019 SCREW, FH, SOC., 1/4-20 X 1/2
27 1* 216-9400-133 MORTISECYLINDERPLATE
28 4** 310-0632-009 SCREW, FH, SOC., 6-32 X 3/8
29 1 216-9400-132 MORTISECYLINDER PLATE,UNIVERSAL
30 4** 319-0000-052 SPACER, KEY SWITCH (KEYSWITCHMODELSONLY)
31 2** 160-9400-020 ASSY, KEY SWITCH (KEYSWITCHMODELSONLY)
32 2** 340-0000-133 SWITCHLEVER,MICROSWITCH,#JS-7 (KEYSWITCHONLY)
33 4** 310-0256-002 SCREW, SHCS, 2-56 X 9/16 (KEY SWITCH MODELS ONLY)
34 3 319-0000-044 SPACER,LONG
35 2 216-9400-134 GEAR SUPPORT PLATE
36 3 319-0000-045 SPACER, GEAR
37 2 313-0000-072 WASHER,PLASTIC
38 1 146-9400-035 ASSY, GEAR, 3/16
39 3 310-0632-010 SCREW, SHCS, 6-32 X 1
40 2** 310-0832-015 SET SCREW, 8-32 X 7/16
41 1 216-9500-067 FACEPLATE, MODIFIED, STAINLESS
42 6 311-0000-056 SCREW, TP, FH, 6-32 X 1/4, STNLS
43 1 340-0000-205 SPLIT LOOM , 5"
44 1 SEE WIRING DIAGRAM ASSY, 9 PIN MOLEX CONNECTOR
45 1 216-9400-206 WIRERETAINER,5/16
46 1 313-0000-088 LOCKWASHER,#6
47 1 313-0000-103 O-RING,2-00970D
48 1 313-0000-116 SEAL,U-CUP
* USED ON KEYED BOTH SIDES MODELS ONLY
** DIVIDE QTY BY (2) FOR KEYED ONE SIDE MODELS 9524Pages11-19-99.pm6

9524 SERIES SLIDING GATE LOCK
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9524 Slide Assy 3-1-2000.eps
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9524 SERIES LOCK
LUBRICATION/SEAL REPLACEMENT
The 9524 Series Lock is lubricated at the factory and should require no
further lubrication. Lubrication is only required when replacing the lock seals.
Extensive testing has shown that the lock seals should last 5 years under normal
operating conditions. Should the seals ever need replacing, a seal replacement
kit is available (AIRTEQ PART NUMBER 400-9524-000).
TO REPLACE LOCK SEALS
1. Remove latchbolt from lock body and remove old piston ring and O-ring .
2. Carefully clean latchbolt and lock body bores with solvent. DO NOT scratch
piston or lock body bores.
3. After parts are clean, lightly lubricate new O-ring with lubricant provided and
install on latchbolt. Install new piston ring on latchbolt.
4. Lightly lubricate the lock body bores with lubricant provided. Carefully insert
latchbolt assembly into lock body. DO NOT tear the O-ring as it enters the bores
or passes by the notch in lock body. DO NOT scratch lock body bores.
5. Reassemble lock and check for proper operation.
NOTE:
Lubricant provided is SYNCO SUPER LUBE WITH TEFLON. Use only
approved lubricant.
9524 Pages 11-19-99

9524 SERIES LOCK
RECOMMENDED SPARE PARTS LIST
PART NUMBER DESCRIPTION
340-0000-244 STEPPER MOTOR
160-9400-013 ASSY, LOCK STATUS SWITCH
160-9400-020* ASSY, KEY SWITCH
340-0000-133 SWITCH LEVER
216-9524-011 SPRING
400-9524-000 SEAL KIT, 9524
340-0000-209 TERMINAL, MALE
125-0000-095 (95-230-0) L.I.M. MODULE W/RLB
or
125-0000-095 (95-230-1) L.I.M. MODULE WO/RLB
*NOT USED ON ALL MODELS
9524 Pages 11-19-99

LOCK MAINTENANCE INFORMATION

ELECTRO-MECHANICAL LOCKING DEVICES
A. Lubrication and cleaning
1. Each lock is well lubricated at the time of assembly. However,
all lubricants deteriorate eventually and need replacing on a
regularly scheduled basis in order to prevent equipment failure.
Airteq Systems recommends cleaning and lubricating each type
of lock according to the following instructions approximately
every (2) years. (Yearly for locks in high use areas).
9424 SERIES LOCK:
Remove the side cover plate and lubricate the angled ramp surface
on the sideplate that the deadlatch bolt dowel pin rides against.
Lubricate the stop side of the deadlatch bolt (back side). When
replacing the side cover, hold the bolt slightly retracted by rotating
and holding the manual release mechanism gear with one finger.
This insures that the deadlatch limit switch operating lever will
not be trapped between the cover and the actuator plate. The
lower lock mechanism should be checked and cleaned once a year
(or more often if if special conditions exist) for accumulated dirt
and other debris that would interfere with proper operation.
Lubrication of upper lock mechanism is not necessary nor
recommended.
9624 SERIES LOCK:
Remove the slide cover. Remove the housing cover. Remove the slide
assembly. Clean and re-lubricate the slide with a thin coating of
recommended lubricant on the following surfaces:
a.) The 45º angled surface that contacts the deadbolt.
b.) The flat "shelf" that lifts the back of the latchbolt.
c.) The two small areas where the slide contacts the back wall
of the slide cavity.
d.) The edges of the two "rails" which contact the side of the
right side cover.
e.) The front and rear faces of the slide which contact the slide
cavity walls.
When replacing the slide assembly, hold the latchbolt retracted into
the lock housing while inserting the slide assembly near the top
of the cavity so that it drops in above the lock status switch lever arm
and not on top of it. Replace the housing cover and slide cover and
fasten securely.Lubrication of the upper lock mechanism is not necessary
nor recommended.

9724 SERIES LOCK:
Remove one side cover plate and lubricate the deadbolt shaft and
cam surface. Lubricate the latchbolt shaft and the stop sides of both bolts.
9724P SERIES LOCK: (PARACENTRIC KEYING)
Remove one side cover plate and lubricate the deadbolt shaft and
cam surface. Lubricate the latchbolt shaft and the stop sides of both bolts.
KEYS AND LEVER TUMBLERS:
1) Key wear can cause improper operation of the lock and may damage
the lock's lever tumblers. Keys in constant use should be periodically
compared to a similar new key. When grooves due to wear are noted in
the steps on the key bit, the old key should be replaced.
2) When rekeying is performed, new tumbler stacks should be purchased
as a set including a new key. This enables Airteq to maintain complete
keying records.
WARNING:
1) Never use WD40 or similar silicone based lubricants.
2) Never use graphite powder as a lubricant.
3) Never lubricate the lever tumblers.
ALL LOCKS: Lubricate the beveled surfaces of all lock bolts with stick lubricant
as required.
2. RECOMMENDED LUBRICANTS:
Multipurpose teflon based grease: Lubricate internal moving parts with
SYNCO SUPER LUBE WITH TEFLON or equivalent.
Stick lubricant: Lubricate the beveled surfaces of all latch bolts and strikes
with stick lubricant as required. Use PANEF WHITE STICK LUBRICANT
WITH SILICONE or equivalent.
B. Electrical:
1. The electrical system of this lock is operated on regulated 24VDC
(±2 V) current. Any other voltage or current condition is not acceptable.
9000 Series Lock Maint 1-7-2000.pm6

TROUBLESHOOTING
9424, 9524, 9624 AND 9724 LOCKS
If the lock is not working properly, the following chart may be
used as a guide to locate and correct the problem.
Because the lock receives its signal from the electronic control
system, a thorough check of the control system should be con-
ducted. Using a volt/ohm meter known to be accurate, verify the
correct power signal input at the appropriate connector pin. If the
proper electronic signal is not evident, begin checking “ up-
stream “ from the connector. If the electronic signal input is
correct, the problem is within the locking device, use the follow-
ing chart to locate and correct the problem.
The recommended voltage at the lock is 24 VDC ±2V. If the correct
voltage is not evident, begin checking “upstream” from the lock.
If the voltage is correct, the problem is within the locking device
or it's logic interface module, use the following chart to locate
and correct the problem.

PROBLEM CHECK
LATCHBOLT WILL NOT RETRACT
LATCHBOLT WILL NOT EXTEND
LATCHBOLT POSITION SIGNAL NOT
GIVEN
DOOR POSITION SIGNAL NOT GIVEN
MANUAL OVERRIDE NOT WORKING
PROPERLY
LOCK RETRACTS BUT WITH LOW
STALL FORCE
*MECHANICAL INTERFERENCE
*POWER INPUT TO L.I.M. (12pin connector)
(24 VDC should be momentarily present on pin
2 at the initiation of an unlock request, momen-
tarily present on pin 3 at the initation of a full
cycle request and constantly present on pin 4.)
*BROKEN OR LOOSE WIRING
*IF CORRECT VOLTAGE IS PRESENT ON
REQUIRED PINS AND LOCK DOES NOT
FUNCTION, LOGIC INTERFACE MODULE OR
MOTOR MAY BE FAULTY.
*FAULTY KEY SWITCH
*MECHANICAL INTERFERENCE
*POWER INPUT TO L.I.M. (12pin connector)
(24 VDC should be momentarily present on pin
1 at the initiation of an lock request, momen-
tarily present on pin 3 at the initiation of a full
cycle request and constantly present on pin 4.)
*BROKEN OR LOOSE WIRING
*IF CORRECT VOLTAGE IS PRESENT ON
REQUIRED PINS AND LOCK DOES NOT
FUNCTION, LOGIC INTERFACE MODULE
OR MOTOR MAY BE FAULTY.
*FAULTY KEY SWITCH
*BAD CONNECTION TO ONE MOTOR COIL.
*LOW VOLTAGE. (Required voltage is
24 VDC ±2V)
*MECHANICAL INTERFERENCE
*PROPER ENGAGEMENT OF KEY
CYLINDER CAM IN LOCK
*BROKEN OR LOOSE WIRING
(SEE WIRING DIAGRAM)
*BROKEN OR LOOSE WIRING
(SEE WIRING DIAGRAM)