Aiwa HS-PS162 User manual

SERVICE MANUAL
YU,Y1,YH,YJ
HS-PS162
STEREO CASSETTE PLAYER 4ZM-2 P1NC2
BASIC TAPE MECHANISM : 4ZM-2 P6NC2
4ZM-2 P3NC2
S/M Code No. 09-991-401-6O1
SPECIFICATIONS
• Design and specifications are subject to change without notice.
Maximum output: 15 mW + 15 mW (EIAJ/32Ω)
4 mW + 4 mW (EIAJ/16Ω)<Y1>
Power source: DC 3V using two R6 (size AA) dry cell batteries,
AC house current using the optional AC adaptor
Aiwa AC-D302<YH>
Maximum dimensions: 116.6 (W) X 92.0 (H) X 34.3 (D) mm (45/8 x 3 5/8x 13/8 in.)
Weight Approx.110g (3.9 oz) (excluding batteries)

DESCRIPTION
REF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
ELECTRICAL MAIN PARTS LIST
2
IC
87-A21-144-040 IC,TA2069AF
DIODE
87-020-339-080 CHIP DIODE,1SS226
MAIN C.B
C1 87-010-181-080 C-CAP,S 1800-50 K B
C2 87-010-181-080 C-CAP,S 1800-50 K B
C3 87-010-189-080 C-CAP,S 8200-50 K B
C4 87-010-189-080 C-CAP,S 8200-50 K B
C5 87-015-676-040 CAP,E 47-6.3
C6 87-015-676-040 CAP,E 47-6.3
C7 87-010-180-080 C-CAP,S 1500-50 K B
C8 87-010-180-080 C-CAP,S 1500-50 K B
C11 87-A10-489-040 CAP,E 220-4
C12 87-A10-489-040 CAP,E 220-4
C13 87-015-695-040 CAP,E 1-50
C14 87-015-681-040 CAP,E 10-16
C15 87-010-196-080 CHIP CAPACITOR,0.1-25
C16 87-010-805-080 CAP,S 1-16<YH>
C17 87-010-805-080 CAP,S 1-16
C18 87-010-805-080 CAP,S 1-16
J1 85-HRL-623-010 JACK,3.5 ST BLK
J2 87-A60-849-010 JACK,DC DIA 2.75 BLK <YH>
R12 87-A00-530-080 C-RES,S 180-1/10W
SFR1 87-024-197-010 SFR,1K
SW1 87-A90-133-010 SW LEAF LSA1120JAU
VR1 87-A90-981-010 VR,RTRY 20KBX1

ADJUSTMENT <DECK>
1. Tape Speed Adjustment
Settings : • Test tape : TTA–100(TAPE CENTER)
• Test point : PHONES JACK (J1)
• Adjustment location : SFR1
Method : Play back the test tape and adjust SFR1 so that
the frequency is 3000Hz±10Hz.
2. Head Azimuth Adjustment
Settings : • Test tape : TTA–300
• Test point : PHONES JACK (J1)
• Adjustment location : Head azimuth
adjustment screw
Method : Play back the test tape and adjust the screw
so that the output becomes maximum and
same phase
PRACTICAL SERVICE FIGURE
Tape speed : 3000Hz ± 50Hz
Wow & flutter : Less than 0.5% (RMS)
Take-up torque : 40g-cm (FWD/RVS)
F.F/REW torque : More than 60g-cm
Back tension : 1.5 ~ 4.5g-cm (FWD/RVS)
S/N ratio : More than 43dB (PB, DC)
Distortion : Less than 3.0% (PB, DC)
Noise level : Less than 7.0mV
(Vol MAX, PB, DC)
Less than 0.5mV
(Vol MIN, PB, DC)
Frequency response : 63Hz + 2/– 4dB ~ 8kHz + 3/– 4dB
Test tape : TTA–210
TTA–320/TTA-310
TTA– 100
3
MAIN C.B
A
PHONES
VOLUME
SFR 1
12
1

WIRING(MAIN)
4

56
SCHEMATIC DIAGRAM (MAIN)

DESCRIPTIONREF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO. DESCRIPTIONREF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
MECHANICAL EXPLODED VIEW
7
MECHANICAL PARTS LIST
8
1 8Z-HKB-002-010 PANEL,CASS<YU,YH,YJ>
1 8Z-HKB-030-010 PANEL,CASS YZ<EXCEPT YU,YH,YJ>
2 8Z-HKB-001-010 LID,CASS<YU>
2 8Z-HKB-008-010 LID,CASS LBLU<[LL]Y1>
2 8Z-HKB-005-010 LID,CASS LGRE<[GL]Y1B,[GL]Y1>
2 8Z-HKB-003-010 LID,CASS MBLU<[LM]Y1B,[LM]Y1>
2 8Z-HKB-006-010 LID,CASS MORAN<[DM]Y1B,[DM]Y1>
2 8Z-HKB-009-010 LID,CASS SIL<[S]Y,[S]Y1B,YH,YJ>
2 8Z-HKB-004-010 LID,CASS TBLU<[LT]Y1B>
3 86-HRM-205-010 SPR-T,CLICK
4 87-HRM-201-010 PLATE,HEAD GRAY<YU>
4 87-HRR-206-010 PLATE,HEAD J034<[S]Y,[DM]Y1B,[S]Y1B,[DM]Y1,YH,YJ>
4 88-HKB-205-010 PLATE,HEAD J240B<[LM]Y1B,[LM]Y1,[LL]Y1>
4 88-HKB-204-010 PLATE,HEAD J266G<[GL]Y1B,[GL]Y1>
4 8Z-HRM-201-010 PLATE,HEAD TBLU<[LT]Y1B>
5 81-HK9-208-210 SPR-P,CASS A
6 8Z-HRM-044-010 FRAME,CENTER TBLU<[LT]Y1B>
6 88-HKB-044-010 FRAME,CENTRE GRE<[GL]Y1B,[GL]Y1>
6 88-HKA-034-010 FRAME,CENTRE J002<YU>
6 88-HKB-043-010 FRAME,CENTRE J034<[S]Y,[DM]Y1B,[S]Y1B,[DM]Y1,YH,YJ>
6 88-HKB-045-010 FRAME,CENTRE MTLV<[LM]Y1B,[LM]Y1,[LL]Y1>
7 8Z-HKA-201-010 HLDR,JACK
8 8Z-HKA-205-010 BAT-CONTACT,(-)
9 8Z-HKA-202-010 BAT-CONTACT,(+)
10 8Z-HKA-204-010 SHAFT,CALKING PWB
11 8Z-HKB-029-010 LID,BATT BLACK<YU>
11 8Z-HKA-019-010 LID,BATT J049N<[S]Y,[S]Y1B,YH,YJ>
11 8Z-HKB-027-010 LID,BATT LBLU<[LL]Y1>
11 8Z-HKB-019-010 LID,BATT LGRE<[GL]Y1B,[GL]Y1>
11 8Z-HKB-017-010 LID,BATT MBLU<[LM]Y1B,[LM]Y1>
11 8Z-HKB-020-010 LID,BATT MORAN<[DM]Y1B,[DM]Y1>
11 8Z-HKB-018-010 LID,BATT TBLU<[LT]Y1B>
12 8Z-HKB-031-010 CABI,REAR BLK<YU>
12 8Z-HKB-038-010 CABI,REAR LBLU EGS<[LL]Y1>
12 8Z-HKB-033-010 CABI,REAR LGRE EGS<[GL]Y1B,[GL]Y1>
12 8Z-HKB-037-010 CABI,REAR MBLU EGS<[LM]Y1B,[LM]Y1>
12 8Z-HKB-036-010 CABI,REAR MORAN EGS<[DM]Y1B,[DM]Y1>
12 8Z-HKB-032-010 CABI,REAR TBLU EGS<[LT]Y1B>
12 8Z-HKA-005-010 CABI,REAR YU<[S]Y,[S]Y1B,YJ>
12 8Z-HKA-006-010 CABI,REAR YH<YH>
A 87-067-732-010 TAPPING SCREW, VT1.4-3
B 87-067-384-010 SCREWVT1.4-3.5HL
C 87-264-525-310 SCREW, V+1.7-2.5
D 87-067-691-010 SCREW VT+1.7-6

SPRINGAPPLICATION POSITION (4ZM-2P1NC2)
9
84-ZM2-226-010
SPR-C,CLUTCH
84-ZM2-225-010
SPR-T,AUTO FIND
84-ZM2-228-010
SPR-C,BT
84-ZM2-222-010
SPR-T,PLAY
84-ZM2-227-010
SPR-C,AZIMUTH
84-ZM2-223-010
SPR-T,REW STOP
84-ZM2-224-010
SPR-T,FF LOCK

SPRINGAPPLICATION POSITION (4ZM-2P6NC2)
84-ZM2-226-510
SPR-C,CLUTCH
84-ZM2-225-010
SPR-T,AUTO FIND
84-ZM2-228-210
SPR-C,BT
84-ZM2-222-110
SPR-T,PLAY
84-ZM2-227-310
SPR-C,AZIMUTH
84-ZM2-223-110
SPR-T,REW STOP
84-ZM2-224-110
SPR-T,FF LOCK
10

SPRINGAPPLICATION POSITION (4ZM-2P3NC2)
84-ZM2-226-010
SPR-C,CLUTCH
84-ZM2-225-010
SPR-T,AUTO FIND
84-ZM2-228-010
SPR-C,BT
84-ZM2-222-010
SPR-T,PLAY
84-ZM2-227-010
SPR-C,AZIMUTH
84-ZM2-223-010
SPR-T,REW STOP
84-ZM2-224-010
SPR-T,FF LOCK
11

TAPE MECHANISM EXPLODED VIEW (4ZM-2 P1NC2)
12
30
29
1
28
26
27
25
24
23
22
21
20
19
18
16
2
3
4
17
5
6
15
11
10
7
9
8
12
13
14
FRAME,CENTER
A

DESCRIPTION
REF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
TAPE MECHANISM PARTS LIST (4ZM-2 P1NC2)
13
1 84-ZM2-002-01K LEVER,PLAY
2 84-ZM2-211-01K GEAR,CONNECT
3 84-ZM2-222-010 SPR-T,PLAY
4 84-ZM2-005-01K LEVER,STOP
5 84-ZM2-004-01K LEVER,REW
6 84-ZM2-003-01K LEVER,FF
7 84-ZM2-223-010 SPR-T,REW STOP
8 84-ZM2-232-010 BELT,MAIN
9 84-ZM2-214-01K FLY-WHL,P
10 84-ZM2-230-010 CAPSTAN,P 1.8-25
11 84-ZM2-220-01K BRG,P
12 84-ZM2-210-01K GEAR,AUTO
13 84-ZM2-218-01K CAP,GEAR AUTO
14 84-ZM2-208-01K LEVER,SHIFT
15 84-ZM2-224-010 SPR-T,FF LOCK
16 84-ZM2-207-01K LEVER,AUTO
17 84-ZM2-206-01K LEVER,LOCK
18 84-ZM2-219-01K PULLEY,MOTOR
19 87-045-385-019 MOT (BCY3B11)
20 84-ZM2-226-010 SPR-C,CLUTCH
21 84-ZM2-212-01K GEAR,CLUTCH
22 84-ZM2-231-019 FELT,CLUTCH
23 84-ZM2-217-01K SHAFT,REEL
24 84-ZM2-225-010 SPR-T,AUTO FIND
25 84-ZM2-216-01K REEL TABLE,R
26 84-ZM2-215-01K REEL TABLE,L
27 84-ZM2-228-010 SPR-C,BT
28 84-ZM2-233-110 PINCH ROL ASSY
29 84-ZM2-227-010 SPR-C,AZIMUTH
30 87-A90-272-010 HEAD,PH MS25P ETH
A 84-ZM2-242-019 S-SCREW,AZIMUTH-2-5.9

TAPE MECHANISM EXPLODED VIEW (4ZM-2 P6NC2)
27
24
25
26
14
13
4
19
SHAFT REEL
FELT,CLUTCH
20
21
23
22
9
3
12
10
11
6
8
7
2
CAPSTAN,1.8-23.3
5
15
1
17
18
16
FRAME,CENTER
A
14

DESCRIPTION
REF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
TAPE MECHANISM PARTS LIST (4ZM-2 P6NC2)
1 84-ZM2-244-010 BELT,MAIN Y
2 84-ZM2-220-110 BRG,P
3 84-ZM2-211-010 GEAR,CONNECT
4 84-ZM2-216-210 REEL TABLE,R
5 84-ZM2-223-110 SPR-T,REW STOP
6 84-ZM2-034-010 LEVER,REW W
7 84-ZM2-224-110 SPR-T,FF LOCK
8 84-ZM2-033-010 LEVER,FF W
9 84-ZM2-207-310 LEVER,AUTO
10 84-ZM2-035-010 LEVER,STOP W
11 84-ZM2-206-410 LEVER,LOCK
12 84-ZM2-222-110 SPR-T,PLAY
13 84-ZM2-228-210 SPR-C,BT
15 84-ZM2-221-110 FLY-WHL,P2
16 84-ZM2-208-310 LEVER,SHIFT
17 84-ZM2-210-210 GEAR,AUTO
18 84-ZM2-218-110 CAP,GEAR AUTO
19 84-ZM2-225-010 SPR-T,AUTO FIND
20 84-ZM2-212-010 GEAR,CLUTCH
21 84-ZM2-226-510 SPR-C,CLUTCH
22 84-ZM2-219-010 PULLEY,MOTOR
23 87-045-385-110 MOT,BCY3B
24 84-ZM2-227-310 SPR-C,AZIMUTH
25 84-ZM2-032-010 LEVER,PLAY W
26 84-ZM2-233-110 ROLLER ASSY,PINCH
27 87-A90-272-010 HEAD,PH MS25P ETH
A 84-ZM2-252-010 S-SCREW,AZI-2-6.4 C
15

TAPE MECHANISM EXPLODED VIEW (4ZM-2 P3NC2)
30
29
1
28
26
27
25
24
23
22
21
20
19
18
16
2
3
4
17
5
6
15
11
10
7
9
8
12
13
14
FRAME,CENTER
A
16

DESCRIPTION
REF. NO. KANRI
NO.
PART NO. KANRI
NO.
REF. NO. DESCRIPTIONPART NO.
TAPE MECHANISM PARTS LIST (4ZM-2 P3NC2)
1 84-ZM2-012-010 LEVER,PLAY G
2 84-ZM2-211-01K GEAR,CONNECT
3 84-ZM2-222-010 SPR-T,PLAY
4 84-ZM2-015-010 LEVER,STOP G
5 84-ZM2-014-010 LEVER,REW G
6 84-ZM2-013-010 LEVER,FF G
7 84-ZM2-223-010 SPR-T,REW STOP
8 84-ZM2-232-010 BELT,MAIN
9 84-ZM2-221-010 FLY-WHL,P2
10 84-ZM2-230-010 CAPSTAN,P 1.8-25
11 84-ZM2-220-01K BRG,P
12 84-ZM2-210-01K GEAR,AUTO
13 84-ZM2-218-01K CAP,GEAR AUTO
14 84-ZM2-208-01K LEVER,SHIFT
15 84-ZM2-224-010 SPR-T,FF LOCK
16 84-ZM2-207-01K LEVER,AUTO
17 84-ZM2-206-01K LEVER,LOCK
18 84-ZM2-219-01K PULLEY,MOTOR
19 87-045-385-019 MOT (BCY3B11)
20 84-ZM2-226-010 SPR-C,CLUTCH
21 84-ZM2-212-01K GEAR,CLUTCH
22 84-ZM2-231-019 FELT,CLUTCH
23 84-ZM2-217-01K SHAFT,REEL
24 84-ZM2-225-010 SPR-T,AUTO FIND
25 84-ZM2-216-01K REEL TABLE,R
26 84-ZM2-215-01K REEL TABLE,L
27 84-ZM2-228-010 SPR-C,BT
28 84-ZM2-233-110 PINCH ROL ASSY
29 84-ZM2-227-010 SPR-C,AZIMUTH
30 87-A90-272-010 HEAD,PH MS25P ETH
A 84-ZM2-242-019 S-SCREW,AZIMUTH-2-5.9
ACCESSORIES/PACKAGE LIST
1 8Z-HKB-903-010 IB,YU (ESF)<YU>
1 8Z-HKB-904-010 IB,Y (EGFSI)<Y1>
1 8Z-HKB-905-010 IB,Y (EDPOHCZ)<Y1>
1 8Z-HKB-906-010 IB,YJ (ESC)<YJ>
1 8Z-HKB-907-010 IB,YH (ESC)<YH>
2 84-447-019-310 CLIP,BELT
3 87-B30-195-010 HEADPHONE,HP-M029(F)
3 87-B30-124-110 HEADPHONE,HP-M028<YU>
DESCRIPTION
REF.NO. KANRI
NO.
PARTNO.
17

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