Alemite 4035 User manual

4035
Alemite LLC
167 Roweland Drive, Johnson City, Tennessee 37601
Copyright © 2009 by Alemite LLC
This document contains confidential information that is the property of Alemite Corporation
670733 and is not to be copied, used, or disclosed to others without express written permission. Revision (9-09)
SER 4035
Service Guide
www.alemite.com
Figure 1 Lever-Operated Oil Gun Model 4035
Description
This model oil gun is designed with Buna-N (Nitrile)
seals to dispense oil.
The gun delivers slightly more than 1 fluid ounce
(30.8 cm3) of product in seven cycles
[2-strokes per cycle - one upward and one downward].
Operation
Fill the Gun
1. Unscrew Cylinder (13) from Head Assembly (3). See
Figure 2.
2. Pull Rod and Handle Assembly (10) fully to the back
of the Cylinder and allow it to latch.
Lever-Operated Oil Gun
3. Fill the Cylinder with fluid.
4. Screw the Head Assembly onto the Cylinder.
• Tighten the Head Assembly securely.
5. Release the Rod and Handle Assembly from Latch (11).
6. Push the Rod and Handle Assembly into the Cylinder
until it seats on the Latch.
Specifications
Reservoir Capacity Delivery/Cycle Maximum
Operating Pressure
Fluid Ounces Liter Fluid Ounce cm3psi Bars
26 0.77 0.15 4.4 1800 124
Table 1 Lever-Operated Oil Gun Specifications

SER 4035 Lever-Operated Oil Gun
Revision (9-09) 2 Alemite Corporation
Figure 2 Lever-Operated Oil Gun - Exploded View
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Lever-Operated Oil Gun SER 4035
Alemite Corporation 3 Revision (9-09)
Item
No. Part No. Description Qty Notes
1 308730-A Coupler 1
2 53986 Extension 1
3HeadAssembly 1
4 336523 Gasket (Nitrile) 1
5 Pushnut 1
6 Packing, Block-V (Nitrile) 1
7 O-Ring, 5/16" ID x 7/16" OD 1
8 Follower (Aluminum) 1
9Spring 1
10 Rod and Handle Assembly 1
11 Latch 1
12 Cap 1
13 Cylinder 1
14 Plug, 9/16" -20 1
15 Spring 1
16 303247 Gasket (Aluminum) 1
17 Plunger 1
18 X171000-5 O-Ring, 1/4 " ID x 3/8 " OD 1
19 1480 Plug, Pipe 1
Legend:
Part numbers left blank are not available separately
designates a repair kit item
Repair Kits
Part No. Kit Symbol Description
393680 Kit, Repair, Follower
393681 Kit, Repair, Plunger

SER 4035 Lever-Operated Oil Gun
Revision (9-09) 4 Alemite Corporation
Bleed the Gun
1. Point the gun with the Head Assembly upward.
2. Cushion Coupler (1) with a clean rag.
WARNING
Operate the lever of the gun slowly. Excessive
speed can result in a pressurized discharge of
fluid that can result in injury to personnel.
Troubleshooting Chart
Gun Indications Possible Problems Solution
Gun does not pump Air within Head Assembly (3) Bleed the gun
Gun lacks pressure 1. Worn or damaged check valve
2. Worn piston and/or bore in Head
Assembly (3)
1. Use Plunger Repair Kit 393681
2. Replace oil gun
Leaks
Oil leakage visible at Cap (12) Worn or damaged Block-V Packing (6)
or damaged O-Ring (7)Use Follower Repair Kit 393680
Oil leakage visible between
Cylinder (13) and Head
Assembly (3)
1. Initial tightening of Cylinder (12) into
Head Assembly (3) not sufficient
2. Worn or damaged Gasket (4)
1. Tighten Cylinder (12) into Head
Assembly (3)
2. Replace Gasket (4)
Oil leakage visible at Plug (14) 1. Initial tightening of Plug (14) into Head
Assembly (3) not sufficient
2. Worn or damaged Gasket (16)
1. Tighten Plug (14) into Head
Assembly (3)
2. Replace Gasket (16)
Oil leakage visible at Coupler (1) Worn or damaged O-Ring (18) Replace O-Ring (18)
Oil leakage visible at Extension (2) 1. Initial tightening of Extension (2) into
Head Assembly (3) and/or Coupler (1)
not sufficient
2. Thread sealant missing or inadequate
1. Tighten Extension (2) into Head
Assembly (3) and Coupler (1) into
the Extension
2. Apply thread sealant* to each end
of Extension (2)
Oil leakage visible at top of Head
Assembly (3)Worn or damaged O-Ring in Head
Assembly (3). See Figure 2. Replace oil gun
* Do not apply thread sealant to the first two (2) threads. Contamination can occur.
Changes Since Last Printing
Updated repair parts and kits
3. Slowly operate the lever and watch for fluid at the
Coupler.
Once fluid appears:
4. Remove the rag from the Coupler.