Alemite 3942-B User manual

Service Guide
3942-B 3942-BB 3942-BC
3942-C 3942-CB 3942-CC
3943-B 3943-BB 3943-BC
3943-C 3943-CB 3943-CC
SER 3942-B
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
Copyright © 2001 by Alemite Corporation
This document contains confidential information that is the property of Alemite Corporation
670735 and is not to be copied, used, or disclosed to others without express written permission. Revision (8-02)
Centralized Oil Lubricator
Description
CAUTION
These lubricators are to be used with
mineral and synthetic oils. The use of
alternate products may cause damage
to components.
It is mandatory to ensure aerosol is
delivered to the machine component
prior to machine startup. Damage to
component(s) can occur.
The lubricators in the 3942 and 3943 series
are either basic models or plate mounted.
Basic Lubricator
The basic lubricator models require
additional accessories prior to operation.
The lubricators in this series can contain
either a 1.0 or a 2.3 cfm (28 or 65 l/m) nozzle
assembly. Additional models are created by
including a 120 V ac oil heater. See Figure 1.
Plate Mounted Lubricator
All of the basic models can be plate
mounted. These models include a filter/
regulator and can contain a 120 V ac solenoid
valve. See Figure 1.
Specifications
Lubricator
Model
Lubricator Assembly Filter/Regulator 120 V ac Solenoid Valve
Outlet
Nozzle Output
(Nominal)
Pressure Relief
Valve
120 V ac
Oil Heater Filter
Size Air Inlet
Maximum Inlet
Pressure Conduit
Connection Amperage
cfm l/m psi Bar Amperage psi Bars
3942 Series
3/4 " NPT
1.0 28
10 0.7 0.9 A 5-Micron 1/4 " NPT 150 10.3 1/2 " 60 mA
3943 Series 2.3 65
Tab le 1 Lubricator Model 3942 and 3943 Series Specifications
Figure 1 Lubricator Model 3942 and 3943 Series
Plate Mounted Shown with Solenoid Valve
Basic
Lubricator
Low-Level
Switch
120 V ac
Oil Heater
Nozzle
Output
3942-B See
Specifications
Table
3942-C
3943-B
3943-C
Plate
Mounted
Lubricator
Basic Lubricator 120 V ac
Solenoid Valve
Filter/
Regulator
3942-BB 3942-B
3942-BC
3942-CB 3942-C
3942-CC
3943-BB 3943-B
3943-BC
3943-CB 3943-C
3943-CC

SER 3942-B Centralized Oil Lubricator
Revision (8-02) 2 Alemite Corporation
Figure 2 Lubricator Model 3942 and 3943 Series- Exploded View

Centralized Oil Lubricator SER 3942-B
Alemite Corporation 3 Revision (8-02)
Item
No. Part No. Description Qty
Plate-Mounted Model
Notes Numeric Order
Part # (Item #)
3942-BB
3942-BC
3942-CB
3942-CC
3943-BB
3943-BC
3943-CB
3943-CC
1
3942-B Lubricator (w/ low-level switch & 1.0 cfm nozzle) 1
See Figure 3
1000-44 (6)
3942-C Lubricator (w/ oil heater & 1.0 cfm nozzle) 1 3942-B (1) 3943-B Lubricator (w/ low-level switch & 2.3 cfm nozzle) 1 3942-C (1) 3943-C Lubricator (w/ oil heater & 2.3 cfm nozzle) 1 3943-B (1)
2 387449-1 Valve Assembly, Solenoid, 120 V ac 1 3943-C (1) 3 Tube, 1/4 " OD x .035 " Wall 1 12369 (15) 4 Tube, 1/4 " OD x .035 " Wall 1 40996 (12) 5 327033 Adapter, 1/4 " NPTF (m) x 1/4 " NPTF (m) 1 327033 (5) 6 1000-44 Adapter, Union, 1/4 " NPTF (m) x 1/4 " NPSM (f) 1 387335 (7) 7 387335 Filter/Regulator 1
All
387344 (18)
8 391421 Gauge, Pressure (0-60 psi) [0-11 kg/cc] 1 387350 (14) 9 Washer, Flat, No. 6 2 387351 (10)
10 Nut, 6 -32 2 387352 (9)
11 Elbow, Compression, 1/4 " NPT (m) 2 387354 (3)
12 40996 Bushing, 3/8 " NPTF (m) x 1/4 " NPTF (f) 1 387355 (11) 13 Bar, Mounting 1 387356 (17) 14 Screw, 1/4 " -20 x 1/2 " 6 387367 (19) 15 Washer, Lock, 1/4 " 8 387368 (13) 16 Nut, 5/16 " -18 2 387370 (16) 17 Nut, 1/4 " -20 4 387449-1 (2) 18 387344 Bracket, Lubricator Mounting 1 391421 (8) 19 Plate Assembly, Mounting 1387648 (4)
Legend:
Part numbers left blank (or in italics) are not available separately

SER 3942-B Centralized Oil Lubricator
Revision (8-02) 4 Alemite Corporation
Figure 3 Lubricator Models 3942-B, 3942-C, 3943-B and 3943-C - Exploded View (w/ Section View of Head Assembly)

Centralized Oil Lubricator SER 3942-B
Alemite Corporation 5 Revision (8-02)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
20 Cover (w/o wiring diagram) 1 131266 (25)
21 Gasket 2 Qty of 2 in Kit 171000-5 (24)
22 Head Assembly (w/ locating pins) 1 171018-12 (27)
23 387366 Screw Assembly, Oil Adjustment 1 383831-4 (26)
24 171000-5 O-Ring, 1/4 " ID x 3/8 " OD 1 387291 (22)
25 131266 Gasket 1 387292 (34)
26
Nozzle Assembly, 1.0 cfm (28 l/m) 1 Model 3942-B, 3942-C 387294 (20)
Nozzle Assembly, 2.3 cfm (65 l/m) 1 Model 3943-B, 3943-C 387295 (32)
27 171018-12 O-Ring, 3/8 " ID x 1/2 " OD 1 387297 (28)
28 387297 Switch Assembly, Low-Level, 120 V ac 1 387299 (21)
29 387323 Heater Assembly, Oil, 120 V ac 1
Model 3942-C, 3943-C
387304 (33)
30 387333 Connector, 3/4 " -16 1 387306 (38)
31 387340 Plug, 3/4 " -16 1 Model 3942-B, 3943-B 387309-7 (35)
32 387295 Screen, Inlet 1 387312 (40)
33 Tube Assembly, Oil Pickup 1 387313 (41)
34 Reservoir Assembly (1-gallon) [4 liter] 1 387323 (29)
35 387309-7 Gauge Assembly, Level 1 387333 (30)
36 387345 Valve Assembly, Safety Relief 1 387340 (31)
37 387342 Valve Assembly, Loader 1 387341 (43)
38 Setscrew, 5 -40 x 1/4 " 1 387342 (37)
39 Screw, Ground, 10 -32 (Green) 1 387345 (36)
40 Strip, Terminal 1 387346 (39)
41 Screw, 3 -48 x 7/16 " 2 387348 (42)
42 Screw, 1/4 " -20 x 2-1/4 " 4 387360-1 (26)
43 Screw, 10 -32 x 5/8 " 4 387366 (23)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item
Repair Kits
Part No. Kit
Symbol Description Part No. Kit Symbol Description
393685 Kit, Seal 393688 Kit, Cover
393686 Kit, Nozzle (for 1.0 cfm nozzles) 393689 Kit, Terminal Strip
393687 Kit, Nozzle (for 2.3 cfm nozzles) 393690 Kit, Reservoir

SER 3942-B Centralized Oil Lubricator
Revision (8-02) 6 Alemite Corporation
Basic Lubricator
The basic lubricator is comprised of the following
components:
• head assembly
• oil adjustment screw
• loader fitting (for filling)
• pressure relief valve
• nozzle and baffle assembly
• oil inlet screen and pickup tube
• one-gallon (4 liter) reservoir
• low-level switch
• oil heater (optional)
Wiring and Installation
A wiring diagram mounts on the underneath side of
Cover (20) for systems that include the low-level switch
and/or the oil heater. See Figure 3.
Refer to Service Guide SER COLS for details on the
installation of these lubricators.
Operation
These lubricators mix oil with compressed air to create
a fine aerosol.
The amount of aerosol dispensed is dependent on the
following. The:
• size of the nozzle
• setting of the adjustment screw
• air pressure setting
120 V ac Solenoid Valve
The 120 V ac solenoid valve on the plate mounted
lubricator functions as an automatic on/off switch.
Refer to Service Guide SER COLS for further details
on lubricator operation.
Overhaul
NOTE: Lubricate O-Rings 24 and 27 with
clean oil prior to installation. See Figure 3.
Changes Since Last Printing
Added Models 3942-BB and 3943-BB