Alemite Carbon Shield User manual
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
Alemite Carbon Shield Service Guide | 1
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Your new Carbon Shield™Atomized Oil
™
Carbon Shield™
™
WarninG and caution
product overvieW
1Alemite Carbon Shield
2|
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Fig. 01
Alemite Carbon Shield Service Guide | 3
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Fig. 02
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4|
™
™
| 5
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1 1
3 3
3
3
3
3
3
4 4
8 8
9 9
9 9
9
Cabinet 9
9 9
11 11
12 12
6
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12 12
13 13
Oil Inlet
14 14
15 15
15 15
15 15
15 15
16 16
16 16
17 17
Inlet Air
Oil Inlet
18 18
Power
| 7
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19 19
20 20
27 27
28 28
29 29
30 30
31 31
33 33
33 33
34 34
35 35
36 36
Oil Inlet 36
36
Oil Inlet Screen 36
36
Loader 36
8
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37 37
44 44
45 45
46
47 47
52 49
49
54 53
Carbon Shield™Nomenclature
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™
™
Cabinet
system components
Fig. 03 PLC Box open
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10 | Alemite Carbon Shield Service Sheet
Shield™
– Air heater
– Oil heater
in control room
Fig. 04
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11
Fig. 06
Fig. 05
Fig. 07
Fig. 08
Fig. 09
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12 | Alemite Carbon Shield Service Sheet
Fig. 12Fig. 11
Fig. 14 Instrument air
inlet – 1/2 NPT
Fig. 15
Fig. 10
Fig. 13
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13
Air
Heater
Temperature
gauge
Thermocouple
Fig. 15
™
Oil Inlet
Damage to equipment can occur if ordinary
plant/shop air is used.
Use ltered and instrument-quality air only.
Fig. 16
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14 | Alemite Carbon Shield Service Sheet
Fig. 17
Fig. 19
Fig. 18
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15
Cabinet Cooling
™
Cabinet Purge
™
the Carbon Shield™
Fig. 20
Fig. 22
Fig. 21
Photo to come
Fig. 23
Oil solenoid
Air solenoid
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16 | Alemite Carbon Shield Service Sheet
™cabinet in an area with
with a changeover valve
installation
Fig. 24 Main unit with back-up unit
Fig. 25 Main unit
Fig. 26 Anchor bolts location for main and back up units
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17
Inlet Air
Oil Inlet
To prevent contamination or clogging of the
piping, ttings or both.
Seal all air and oil connections with Loctite® 592 (Teon).
Do not apply sealant to the rst two (2) threads.
This equipment is designed to work in
Class I, Division 2, Groups B, C, and D,
Temperature Code T4 Hazardous Locations.
Always de-energize and ground this equipment. Read and
understand this manual before installation, operating, or
maintaining the equipment. Work on this equipment should
be done by qualied personnel. The use of unauthorized
parts or tampering by unqualied personnel may result in
dangerous conditions which may cause death, severe injury, or
equipment and property damage. Follow all safety instructions
contained herein.
Fig. 27
Fig. 28
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18 | Alemite Carbon Shield Service Sheet
Oil Inlet
Power
Potentially hazardous conditions.
May result in death, severe injury, or
equipment damage.
All wiring must be done in accordance with the appropriate
regulations including NEC, UL, and applicable local codes
specictotheareahazardousclassication. Anymodications
to the wiring systems can invalidate the hazardous rating This
equipment is wired by UL certied panel shops. Special cable
grips, cable types, hubs and sealing practices are employed to
establish and maintain the integrity of the hazardous ratings.
• Allelectricalconnectionsmustbemadeby
qualied personnel only.
• Priortoapplyingpowertoanewinstallation,
ensure all terminal screws are secure.
Fig. 31
Fig. 29
Fig. 30
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