Alemlube EL SERIES User manual

Description
The EL Series O300100 is the ideal oil measure filler kit
for dispensing oil with a maximum viscosity of SAE80 from
205L drums and consists of a 1:1 ratio air operated drum pump,
oil tap and drip tray.
Representing excellent value for money, the Alemlube EL Series
O300100 gives you the opportunity to upgrade from standard
hand operated oil drum pumps to a pneumatic solution.
Delivering up to 35L/min, the O300100 is suitable to perform
intermittent or seasonal work.
Smart design with fewer working parts effectively facilitates
a lower cost of ownership.
Manufactured with efficiency and reliability in mind, the
O300100 1:1 Air-operated Oil Measure Filler Kit is well designed,
affordable and is supported by readily available spare parts.
Oil Measure Filler Kit
OWNER’S TECHNICAL MANUAL
O300100
Item No. O300100
Compression Ratio 1:1
Recommended Operating
Pressure (psi/bar) 60psi (4bar)
Operating Pressure (psi/bar) 30-150psi (2-10bar)
Air Consumption 5cfm @ 140psi
Maximum Flow Rate (L/min) 10L/min
Tube Diameter (mm) 52mm
Suction Tube Length (mm) 940mm
Air Inlet Connection 1/4" quick plug
Oil Delivery Connection Male 1/2"
Maximum Viscosity Oil Delivered SAE 80
Temperature Oil Delivered -10~50°C
Noise Level (dB) 82
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Technical Details
March 2019

Product Specific Safety Precautions
When the pump is connected to the compressed air supply:
1. The compressed air must be filtered to avoid dust and moisture entering the pump.
2. The maximum compressed air pressure must not exceed 1.0Mpa/150psi.
3. To deliver oil open the tap, delivery stops when the tap is closed but the whole system remains under pressure.
4. Always cut off the air supply after use so that oil can’t leak out in case one of the pump’s components should break.
5. Use only original spare parts in case the pump has to be repaired or its components have to be replaced.
6. Empty all the oil from the pump in case it has to be disposed of.
7. When not in use, turn off compressed air to stop the pump.
8. Do not use the pump near open flames. Do not smoke during this operation.
9. Wear oil-proof gloves.
10. Do not throw the oil away. Used oil has to be disposed of according to national environmental regulations.
11. The pump can be used only to deliver lubricants, used oil or antifreeze liquids.
Do not use the pump for any other substance.
Read the following precautions and instructions before you begin assembly or using.
Failure to comply with these instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
Important Note
The guarantee will be void if the pump has been altered in any way.
Safety Warning and Precautions
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible
conditions or situations that could occur. It must be understood by the operator that common sense
and caution are factors that cannot be built into this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in injury.
2. Keep children away from work area. Do not allow children to handle this product.
3. Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment.
There are certain applications for which this equipment was designed. It will do the job better and more safely at
the capacity for which it was intended. Do not modify this equipment, and do not use this equipment for a purpose
for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its
intended function. Check for damaged parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication.
A moment of inattention while operating this equipment may result in serious personal injury.
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Oil Measure Filler Kit
OWNER’S TECHNICAL MANUAL
O300100

Trouble Shooting
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Problem Possible Causes Solutions
The pump doesn’t work 1. Insufcient air
2. Air obstruction
1. Increase air pressure
2. Clear air passage
3. Change voltage
1. The intake valve is closed
2. The intake valve is blocked
1. Open the intake valve
2. Clean the intake valve
A blockage in a hose, valve, or other device Release pressure & clean
Damage to Screw (5) or plate (8) Assess damage, repair or replace Screw (5)
or plate (8)
Insufcient oil supply Replace oil drums to ensure adequate oil supply
Leak of pneumatic device Damage to Piston (7) or gasket (9) or spring (10) Assess damage, repair or replace Piston (7)
or gasket (9) or spring (10)
The pump is unstable Insufcient oil supply Replace oil drums to ensure adequate oil supply
O-Ring (3) Seal (16) (26) (28) (34) damage Change Corresponding O-Ring or seal
Tube (36) damage Change tube (36)
The pump can work, but the
output ow is low
Piston (7) wear Change piston (7)
O-Ring (3) Seal (16) (26) (28) (34) damage O-Ring (3) Seal (16) (26) (28) (34) damage
A blockage in a hose, valve Release pressure & clean components
Oil leaks through the air exhaust Silencer is dirty or damaged Replace damaged elements
If the pump has anything wrong, please contact Alemlube. We do not recommend that the customer repairs
the pump themselves.
Storage & Maintenance
Pumps are delivered in appropriate carton boxes. Packaging material should be properly disposed.
Handling and storage of the new pump does not require any special procedures.
However after the pump has been used, empty the used oil in the suction tube into an appropriate container.
This is done by overturning the pump.
The dust in compressed air can slow down and even block the motor cylinder.
The following steps may prevent this from happening:
1. Let in 50 gram of Vaseline oil or other lubricator from the air inlet hole weekly, operate the pump for several
minutes after having been lubricated.
2. Turn on the pump for several minutes until moving parts are fully lubricated.
3. You may repeat the above operation if necessary.
4. The above steps should be carried out on a weekly basis.
For the pumps that are attached with compressed air treatment equipment, please empty the water retained
in the reservoir of the filter-purger frequently.
For the pumps that are attached with a lubricator, please pay close attention to the lubricator’s oil level and refill
with SAE 20, SAE 30 or antifreeze oil for extreme conditions when necessary.
NOTE: The user should perform only routine maintenance operations (such as filters, silencers, cleaning…)
with the pump in order not to damage it or compromise its safety. Contact Alemlube when the pump
needs further maintenance.
Oil Measure Filler Kit
OWNER’S TECHNICAL MANUAL
O300100

Ordering Spare Parts
Parts List – Part No. O300100
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Part Number Description Qty
O300100-1 Air Motor Cover 1
O300100-2 Spring 1
O300100-3* O-Ring 2
O300100-4 Air Motor Shell 1
O300100-5 Screw 3
O300100-6 Plate 1
O300100-7* Piston 1
O300100-8 Plate 1
O300100-9 Gasket 1
O300100-10 Spring 1
O300100-11 Spring 1
O300100-12 Back Plate 1
O300100-13 Barrel 1
O300100-14* O-Ring 2
O300100-15 Pole 1
O300100-16* Seal 1
O300100-17 Guiding 1
O300100-18 Air Control Center 1
O300100-19 Joint 1
O300100-20 Silencer 1
O300100-21 Joint 1
O300100-22* O-Ring 2
O300100-23 Silencer 1
O300100-24 Spring Circlip 1
O300100-25 Joint 1
O300100-26 Washer 1
O300100-27 O-Ring 2
O300100-28* Seal 1
O300100-29* O-Ring 1
O300100-30 Spring Circlip 1
O300100-31 Screw 1
O300100-32 Washer 1
O300100-33 Piston 1
O300100-34* Seal 1
O30010-35 Nut 1
O300100-36 Suction Tube 1
O300100-37* O-Ring 1
O300100-38 Spring Circlip 1
O300100-39 Ball 1
O300100-40 Valve Seat 1
O300100-41 Filter or Connector 1
O300100-1
O300100-2
O300100-3
O300100-4
O300100-5
O300100-6
O300100-7
O300100-8
O300100-9
O300100-10
O300100-11
O300100-12
O300100-13
O300100-14
O300100-15
O300100-16
O300100-17
O300100-3
O300100-18
O300100-20
O300100-19
O300100-21
O300100-22
O300100-26
O300100-17
O300100-27
O300100-28
O300100-29
O300100-30
O300100-31
O300100-32
O300100-33
O300100-34
O300100-35
O300100-25
O300100-24
O300100-23
O30010-36
O300100-38
O300100-39
O300100-40
O300100-41
O300100-41
O300100-37
Note: The Part Numbers with “*” are included in repair kit O300100-RK