Alemlube EL SERIES Operating instructions

Description
Model G10040 is an 18 volt battery operated, cordless grease gun suitable for 450gm grease cartridges or bulk grease
filling. It comes complete with a plastic carry case, a 240v quick battery charger and a spare extra battery. Capable of
developing up to 10,000psi, the G10040 can also deliver up to 80 grams of NLGI2 grease per minute. The gun comes
complete with a massive 106cm long high pressure flexible extension and hydraulic coupler to grease those difficult to
get to places. The G10040 can pump for up to 35 minutes or 4 x 450gm NLGI2 grease cartridges before requiring
battery changeover or recharge which takes only 75 minutes. For heavy duty applications where day in day out greasing
is required, the 670AN from Alemite USA is also available.
Specifications
Operating instructions
1 Before using the gun for the first time, please ensure the battery has
been fully charged.
There are two ways to fill the gun with grease:
A) 450gm Grease Cartridge:
Unscrew the grease barrel from the gun and insert the 450gm grease
cartridge by holding the barrel assembly & pulling the rod back. Remove
both caps from the cartridge, insert the cartridge into the barrel & then
rescrew the barrel assembly back onto the gun so that the cartridge sits
well against the grease gun head. Once in position, press the clamp
down & push the rod back into the barrel.
Uses 18V Battery Operated Cordless Grease Gun - 450gm grease cartridge or bulk grease fill
Discharge Quantity Up to 80 grams per minute of NLGI2 grease
Grease ressure Up to 10,000psi
Battery 1500mAh
Weight 7.9kg
Important to note
When using the gun with a cartridge, the follower cup must be folded
backwards. The gun is supplied standard with the follower cup in this
position.
B) Bulk Grease Loading:
Unscrew the grease barrel from the gun & insert the barrel into the bulk
grease. Suck the grease up into the barrel by pulling the rod all the way
back. When barrel is full with grease, rescrew the barrel assembly back
onto the gun so that the grease filter sits well against the grease. ress
the clamp down & push the rod back into the barrel.
I portant to note
When using the gun with bulk grease, the follower cup must be folded
forward. To do this you have to take the follower cup and rod assembly
out of the barrel, fold the follower cup forward and reassemble the barrel
assembly.
2 ress the air release valve down until grease appears.
3 ull the gun trigger until grease is forced out of the hydraulic coupler.
Head Office NSW
TEL: [phone]
FAX: [phone]
VIC
TEL: [phone]
FAX: [phone]
QLD
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
TAS
TEL: [phone]
FAX: [phone]
Visit our website at www.alemlube.com.au Email - inf[email protected].au
EL SERIES
SERVICE INSTRUCTIONS
G10040 18V Cordless Grease Gun

Parts And Drawing Breakdown G10040
Ordering Spare Parts
arts List – art No. G10040
Ite No. Part No. Description Qty Ite No. Part No. Description Qty
1G10040-1 Left Cover 138 G10040-38 Barrel Assembly 450gm 1
2G10040-2 Right Cover 139 G10040-39 Trigger Switch 1
3,13,14,16-34
42-46,48-51 G10040- A ump Assembly 140 G10040-40 Nozzle 1
4G10040-4 lug 141 G10040-41 Motor 1
5,6 G10040-5-6 Battery ack Cover 247 G10040-47 Screw 1
7-12 G10040-BA Battery Assembly 253 G10040-53 Charger 1
15 G10040-15 lunger 155 G10040-55 Ring 1
35 G10040-35 Vent Valve 156 G10040-56 Belt 1
36 G10040-36 Filler Valve 157 G10040-57 Electro thermal Blanket 1
37 G10040-37 Hose 1 59 G10040-59 Wire 1
Head Office NSW
TEL: [phone]
FAX: [phone]
VIC
TEL: [phone]
FAX: [phone]
QLD
TEL: [phone]
FAX: [phone]
SA/NT
TEL: [phone]
FAX: [phone]
WA
TEL: [phone]
FAX: [phone]
TAS
TEL: [phone]
FAX: [phone]
Visit our website at www.alemlube.com.au Email - inf[email protected].au
Trouble Shooting
Proble Re edy
Gun does not pump Check that the battery is fully charged and secured correctly.
Gun motor is hot Stop motor and give motor time to cool down. If the motor is over extended, it will burn out and the manufacturer’s
warranty will be voided.
Gun does not pump If the gun is cycling but no grease is appearing from the coupler: 1. Depress the air bleeder several times. If still
blocked, unscrew the flexible extension from the gun head, activate gun and wait till grease splatters out. This is the
air pocket being released. 2. Unscrew barrel 1-1/2 turns from head to allow air to release and activate gun. 3. Screw
the flexible extension & barrel back on firmly and continue operating as normal.
2
Nov 2009