Alemlube EL SERIES User manual

HR40040 AIR / WATER HOSE REEL
PART No. PRODUCT DESCRIPTION PSI/BAR
HR40040 EL Series Air / Water Hose Reel complete with 15m x 12mm ID Hybrid Polmer hose and 0.9m lead 300psi/20bar
Uses Air / Water
Working Pressure 300psi (20bar)
Materials Hybrid Polymer
Description
The Alemlube EL Series HR40040 Air / Water hose reels are quality hose handling, retrieval and storage systems each with crimped hose
ends, integral carry handle and detachable mounting bracket enabling 180º hose reel rotation. Manufactured with high density impact
resistant and UV stabilised polypropylene covers, the HR40040 PVC hose features a positive latching system that automatically locks the
hose at the desired length and the heavy duty internal spring assembly easily retrieves the hose when partially or fully extended.
Suitable for use in the agricultural, automotive, manufacturing, contractor and transport sectors, the HR40040 Air / Water hose reel
is ideal to use in automotive workshops, garages and homes.
Mountable on the wall or ceiling, the EL Series HR40040 features a constant speed control device ensuring safe and accurate rewinding.
Specifications
Technical Details
Item
Max
Pressure
(psi/bar)
Hose Working
Temperature
(C)
Hose Capacity
Material I.D.
(inch/mm)
Length
(m/ft)
HR40040 300/20 -40°to +60°PVC 1/2"BSPT / 12 15 / 49
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1
EL Series Air / Water Hose Reel HR40040
OWNER’S TECHNICAL MANUAL

Plastic Spring Driven Reel
2766 Series Instruction
Plastic Spring Driven Reel 2766 Series Instruction
Technical Details
Spring driven drum: for automatic retractable.
Locking ratchet: to maintain the desired length of hose in use.
Safety Precautions
GENERAL SAFETY RULES
WARNING: Read and understand all instructions.
WARNING:
The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions or situations that could occur. It must be understood by
the operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
Hose Reel Safety Precautions
1. Use proper eye protection when assembling and using the hose reel.
2.Keep children away from the work area.
3. Personal injury and/or equipment damage may result if proper safety precautions are not
observed.
4. Ensure that reel is properly installed before connecting input and output hoses.
5. Bleed fluid/gas pressure from system before servicing reel.
6. Before connecting reel to supply line ensure that pressure does not exceed maximum
working pressure rating of reel.
7. Remember, even low pressure is very dangerous and can cause personal injury or death.
8. If a leak occurs in the hose or reel, remove system pressure immediately.
9. Ensure that reel, hose, and equipment being service are properly grounded.
10. If reel ceases to unwind or rewind, remove system pressure immediately.
11. o not pull or jerk on hose.
Installation of Hose Reel
You will need to purchase appropriate hardware for mounting your new reel.
1) For mounting: For air series, Install reel on the wall and ceiling at most 9feet / 3m above the
floor. For water series, Install reel on the wall at most 4.5feet / 1.5m above the floor .
2) The reel base has two mounting holes for mounting on a suitable flat surface for air series
(four mounting holes for water series). Below figures is a template showing the correct
location of the mounting holes in the base.
3) Using the mounting holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
1 OF 4
REV 12/03/14
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to
follow the safety rules and other basic safety precautions may result in serious
personal injury.
Save these instructions in a safe place and on hand so that they can be read
when required.
Item Medium
27667203-18
27667203-28
27667204-31
27667204-21
27667155-31
27667155-21
300/20
300/20
140/10
140/10
140/10
140/10
Air
Air
Water
Water
Water
Water
-20～60
-20～60
0～60
0～60
0～60
0～60
PVC
PVC
PVC
PVC
PVC
PVC
3/8" /10
3/8" /10
1/2" /12
1/2" /12
5/8" /15
5/8" /15
20/65
20/65
20/65
20/65
15/50
15/50
Work Tem.(˚C)
Material
Hose Capacity
I.D.
(inch/mm)
Length
(m/ft)
Max
Pressure
(psi/bar)
For Water
For Air
Safety Precautions
General Safety Rules
HR40040 Instruction
Plastic Spring Driven Reel 2766 Series Instruction
2766 for air wall & ceiling
2766 for water wall
4) The end of incoming hose can be connected to desired supply source.
5) Outlet fittings on reel hose attach to desired tool, or nozzle. Check connection for leakage,
also check hose reel for correct operation. See: Operation section.
6) If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
2 OF 4
Plastic Spring Driven Reel 2766 Series Instruction
Operation
1. Check reel for correct operation by slowly pulling out the hose.
2. To latch the reel, pull out the hose about 3 feet/1m and allow it to retract until the hose
stops retracting.
3. To unlatch the reel, slowly pull out the hose about 1 foot/0.3m then let the hose retract
until the hose stopper rests against the hose guide opening.
Note: To avoid damage to the reel, always hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting
for leakage. Replace any worn, damaged, or leaking parts.
Maintenance
Make sure the hose is in proper working order.
Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure
correct rewinding.
Do not use detergents or solvents which could prove incompatible with cable-winder materials.
Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
concern the preloaded springs.
Limited Warranty
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 24 months from date of purchase, but not including hose and O-ring parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated
service depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The reel must be installed and maintained in compliance with the instructions.
3 OF 4
HR40029 for air and water - wall and ceiling mount
Plastic Spring Driven Reel 2766 Series Instruction
2766 for air wall & ceiling
2766 for water wall
4) The end of incoming hose can be connected to desired supply source.
5) Outlet fittings on reel hose attach to desired tool, or nozzle. Check connection for leakage,
also check hose reel for correct operation. See: Operation section.
6) If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
2 OF 4
Plastic Spring Driven Reel 2766 Series Instruction
Operation
1. Check reel for correct operation by slowly pulling out the hose.
2. To latch the reel, pull out the hose about 3 feet/1m and allow it to retract until the hose
stops retracting.
3. To unlatch the reel, slowly pull out the hose about 1 foot/0.3m then let the hose retract
until the hose stopper rests against the hose guide opening.
Note: To avoid damage to the reel, always hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting
for leakage. Replace any worn, damaged, or leaking parts.
Maintenance
Make sure the hose is in proper working order.
Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure
correct rewinding.
Do not use detergents or solvents which could prove incompatible with cable-winder materials.
Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
concern the preloaded springs.
Limited Warranty
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 24 months from date of purchase, but not including hose and O-ring parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated
service depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The reel must be installed and maintained in compliance with the instructions.
3 OF 4
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD/PNG
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FAX: [phone]
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FAX: [phone]
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2

HR40040 Instruction
Plastic Spring Driven Reel 2766 Series Instruction
2766 for air wall & ceiling
2766 for water wall
4) The end of incoming hose can be connected to desired supply source.
5) Outlet fittings on reel hose attach to desired tool, or nozzle. Check connection for leakage,
also check hose reel for correct operation. See: Operation section.
6) If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
2 OF 4
Plastic Spring Driven Reel 2766 Series Instruction
Operation
1. Check reel for correct operation by slowly pulling out the hose.
2. To latch the reel, pull out the hose about 3 feet/1m and allow it to retract until the hose
stops retracting.
3. To unlatch the reel, slowly pull out the hose about 1 foot/0.3m then let the hose retract
until the hose stopper rests against the hose guide opening.
Note: To avoid damage to the reel, always hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting
for leakage. Replace any worn, damaged, or leaking parts.
Maintenance
Make sure the hose is in proper working order.
Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure
correct rewinding.
Do not use detergents or solvents which could prove incompatible with cable-winder materials.
Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
concern the preloaded springs.
Limited Warranty
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 24 months from date of purchase, but not including hose and O-ring parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated
service depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The reel must be installed and maintained in compliance with the instructions.
3 OF 4
Visit our website at www.alemlube.com.au or www.alemlube.co.nz
NSW
TEL: [phone]
FAX: [phone]
QLD/PNG
TEL: [phone]
FAX: [phone]
VIC/TAS
TEL: [phone]
FAX: [phone]
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3

HR40040
Parts and drawing breakdown
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Item No Part No Description Q’ty
1HR40040-1 Hose Compositor 1
2HR40040-2 Right Casing 1
3HR40040-3 Left Casing 1
4HR40040-4 End Cover 2
5HR40040-5 Handle 1
6HR40040-6 Screw 19
7HR40040-7 Hose Assembly 1
8HR40040-8 Base 1
9HR40040-9 Screw 4
10 HR40040-10 Main shaft 1
11 HR40040-11 Bumper Block 1
12 HR40040-12 Hose Assembly 1
13 HR40040-13 Spring 1
14 HR40040-14 Clamp 1
15 HR40040-15 Hose Clamp 2
16 HR40040-16 Swivel Body 1
17 HR40040-17 Plug 1
18 HR40040-18 O-Ring 1
19 HR40040-19 Retainer 1
20 HR40040-20 O-Ring 2
Item No Part No Description Q’ty
21 HR400409-21 Swivel Spool 1
22 HR40040-22 - -
23 HR40040-23 - -
24 HR40040-24 Synchronous Wheel 1
25 HR40040-25 Screw 4
26 HR40040-26 Guard Plant 1
27 HR40040-27 Drum 2
28 HR40040-28 Screw 4
29 HR40040-29 Ring 1
30 HR40040-30 Gear 1
31 HR40040-31 Guard Plant 6
32 HR40040-32 Screw 8
33 HR40040-33 Screw 2
34 HR40040-34 Washer 2
35 HR40040-35 Ratchet Paw 1
36 HR40040-36 Synchronous Belt 1
37 HR40040-37 Screw 1
38 HR40040-38 Washer 1
39 HR40040-39 Guide Path 1
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NSW
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4