Alfalaval Toftejorg TZ-89 User manual

Covering:
Standard Machines
TE91A500-EN6
First published: 1989
ESE01837-EN6 2016-02
Original manual
Instruction Manual
Alfa Laval Toftejorg™ TZ-89

Table of contents
The information herein is correct at the time of issue but may be subject to change without prior notice
1. EC Declaration of Conformity ....................................................................... 4
2. Safety .................................................................................................... 5
2.1. Important information ............................................................................. 5
2.2. Warning signs ..................................................................................... 5
3. Introduction ............................................................................................ 6
3.1. Introduction ........................................................................................ 6
3.2. Intended Use ...................................................................................... 7
3.3. Patents and Trademarks ......................................................................... 7
3.4. Quality System .................................................................................... 7
4. Installation .............................................................................................. 8
4.1. Functioning ........................................................................................ 8
4.2. General Safety and Installation Instructions .................................................... 9
5. Operation ............................................................................................... 10
5.1. Normal operation ................................................................................. 10
6. Maintenance and Repair ............................................................................. 11
6.1. Preventive Maintenance .......................................................................... 11
6.2. Main Assembly .................................................................................... 12
6.3. Gear Unit .......................................................................................... 14
6.4. Cleaner Head ...................................................................................... 16
7. Trouble Shooting Guide .............................................................................. 18
8. Technical Data ......................................................................................... 19
9. Product Programme .................................................................................. 23
9.1. Standard Configurations ......................................................................... 23
10. Parts Lists, Service Kits and Tools ................................................................. 24
10.1.Reference list of parts, TZ-89 .................................................................... 24
10.2.Reference list of parts, TZ-89LF ................................................................. 25
10.3.Exploded view drawing, TZ-89 & TZ-89LF ..................................................... 26
10.4.Spare part kits, service kits and Tools .......................................................... 27
11. General information ................................................................................... 29
11.1.Service and Repair ............................................................................... 29
11.2.How to Order Spare Parts ....................................................................... 29
11.3.How to contact Alfa Laval Tank Equipment .................................................... 29
3

1 EC Declaration of Conformity
The Designated Company
Alfa Laval Kolding A/S
Company Name
Albuen 31, DK-6000 Kolding, Denmark
Address
[phone]
Phone No.
hereby declare that
Tank Cleaning Machine
Designation
Alfa Laval Toftejorg TZ-89
Type
From serial number 2016-0001 to 2030-99999
is in conformity with the following directive with amendments:
Machinery Directive 2006/42/EC
- DS/EN ISO 12100:2010
The Pressure Directive 97/23/EC
- According to its own volume and the rated pressure range, the product is regarded an Article 3, paragraph 3 Equipment
The person authorised to compile the technical file is the signer of this document
Global Product Quality Manager
Pumps, Valves, Fittings and Tank Equipment Lars Kruse Andersen
Title Name Signature
Kolding 2016-02-01
Place Date
(This Declaration of Conformity replaces Declaration of Conformity dated 2015-11-01)
4

2 Safety
Unsafe practices and other important information are emphasized in this manual.
Warnings are emphasized by means of special signs.
Always read the manual before using the tank cleaning machine!
2.1 Important information
WARNING
Indicates that special procedures must be followed to avoid serious personal injury.
CAUTION
Indicates that special procedures must be followed to avoid damage to the tank cleaning machine
NOTE
Indicates important information to simplify or clarify procedures.
2.2 Warning signs
General warning:
5