ALLOMATIC TORO 24 User manual

SWING GATE OPENER
INSTALLATION MANUAL
®
TORO 24
UL325
Compliant
Compliant
Compliant
UL991
CSA C22.2
Canada
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US
Compliant
Copyright © 2016 all-o-matic inc. www.allomatic.net WWW.ALLOMATIC.NET


INDEX
IMPORTANT SAFETY INSTRUCTIONS.............................................................1-2
DIFFERENT UL 325 CLASS TYPES................................................................... 3
PARTS IDENTIFICATION..................................................................................... 4
OPEN INSIDE INSTALLATION............................................................................. 5
OPEN OUTSIDE INSTALLATION......................................................................... 6
GATE OPERATOR INSTALLATION...................................................................... 7
MOTOR WIRING.................................................................................................... 7
EMERGENCY RELEASE....................................................................................... 8
LIMIT SWITCH ADJUSTMENT.............................................................................. 8
LCD SETTINGS AND PROGRAMMING...............................................................9-10
SETTING TIME & DATE...............................................................................9
SETTING MOTOR SPEED...........................................................................9
SETTING MOTOR POWER..........................................................................9
PROGRAMMING 7 DAY TIMER...................................................................9
SETTING LEAF DELAY................................................................................9
SETTING AUXILIARY RELAY.......................................................................9
SETTING SERVICE CYCLE..........................................................................9
SETTING LIMIT SWITCH CONFIGURATION...............................................10
SETTING TO FACTORY DEFAULT...............................................................10
LCD DIAGNOSTICS...............................................................................................10
GATE STATUS...............................................................................................10
METER...........................................................................................................10
MOTOR ONE AND MOTOR TWO.................................................................10
EVENT LOG...................................................................................................10
CYCLE COUNT..............................................................................................10
LCD MENU DESCRIPTION....................................................................................10-11
ELECTRICAL CONNECTION.................................................................................12
SWINGER LOOP LAYOUT......................................................................................13
GENERAL LOOP INSTALLATION GUIDELINES..............................................14
ENTRAPMENT PROTECTION INSTALLATION...............................................................15
ENTRAPMENT PROTECTION DEVICE CONNECTIONS..............................................16
ACCESSORY CONNECTIONS...............................................................................17
LPR-1 LOOP RACK INSTALLATION...................................................................18
THREE BUTTON STATION SYSTEM.....................................................................19
MAGNETIC/SOLENOID LOCK CONNECTION......................................................20
RADIO RECEIVER CONNECTIONS.......................................................................21
TIMER ADJUSTMENT.............................................................................................22
DIP SWITCH FUNCTIONS......................................................................................23
SOLAR PANEL CONNECTIONS............................................................................24
LED DIAGNOSTICS................................................................................................25
OPERATOR PARTS DIAGRAM..............................................................................26

IMPORTANT SAFETY PRECAUTIONS
WARNING
To reduce the risk of injury:
READ THE FOLLOWING DIRECTIONS. DO NOT START UNTIL YOU HAVE READ AND
UNDERSTAND THESE DIRECTIONS. IF THERE IS SOMETHING YOU DON’T
UNDERSTAND CALL US.
Never let children operate or play with gate controls. Keep the remote control away
from children.
Always keep people and objects away from the gate. No one should cross the path of
the moving gate.
This operator must be tested monthly. The gate must reverse on contact with a ridged
object or stop when an object activates the non-contact sensors. After adjusting the
force or the limit travel, retest the gate operator. Failure to adjust and retest the gate
operator properly can increase the risk of injury.
Use the emergency release only when the gate is not moving.
Keep gates properly maintained. Have a qualified service person make repairs to gate
hardware. It takes many years of experience to make proper adjustments to gate
hardware or operators.
This entrance is for vehicles only. Pedestrian must use separate entrance.
There is nothing on a gate operator that is easily repaired without a great deal of
experience. Save yourself some time and call a qualified Gate Service Contractor who
knows your type of gate operator.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
1

INSTALL THE GATE OPERATOR ONLY WHEN
YOU HAVE READ THE FOLLOWING:
Confirm that the gate operator being installed is appropriate for the application.
Confirm that the gate is designed and built according to current published industry standards.
Confirm that all appropriate safety features and safety accessory devices are being
incorporated, including both primary and secondary entrapment protection devices.
Make sure that the gate works freely before installing the operator.
Repair or service worn or damaged gate hardware before installation of the gate operator.
Eliminate all gaps in a swinging gate below a 4 foot height that permits a 4 inch sphere to pass
through any location, including the hinge area of the gate.
Operator must be disconnected from the power source before attempting any installation of
accessories.
Install this gate operator according to our installation instructions.
Adjust the operator load sensing device to the minimum force setting that will still allow for
reliable gate operation.
Install the operator inside the fence line (do not install the operator on the public side of the
fence line).
Install a proper electrical ground to a gate operator.
Controls intended for user activation must be located at least six feet (6’) away from any
moving part of the gate and where the user is prevented from reaching over, under, around or
through the gate to operate the controls. Outdoor or easily accessible controls shall have a
security feature to prevent unauthorized use.
The stop and/or reset buttons must be located in the line of sight of the gate. Activation of the
reset control shall not cause the operator to start.
Install a minimum of two(2) WARNING SIGNS, one on each side of the gate where easily visible
and take pictures of installation.
Test all safety features for proper function before placing the automatic vehicular gate into
service.
Train owner/users about basic functions and safety features of the gates system, including how
to turn off the power and how to operate the manual disconnect feature.
leave safety instructions, product literature and installation manual with end user.
Explain to the owner/user the importance of routine service and retesting on a monthly basis.
2

DIFFERENT UL 325 CLASS TYPES
Class one: Residential
A vehicular gate operator intended for use at a home of one to four single family dwellings, garage or
parking area.
Class two: Commercial or General Public Access
A Vehicular gate operator intended for use at a commercial location or building such as a multi-family
housing unit (five or more single family units), hotel, garages, retail stores, other buildings servicing the
general public.
Class three: Industrial or limited access
A vehicular gate operator intended for use at an industrial location or building such us a factory, loading
dock area, or other locations not intended to service the general public.
Class four: Restricted Access
A vehicular gate operator intended for use at a guarded industrial location or building such as airport
security areas or other restricted access locations not servicing the general public where unauthorized
access is prevented via supervision by security personnel.
Other components required to satisfy UL 325
Each class must have a primary and secondary means to sense and react to obstructions within two
seconds.
The six types of obstruction sensing systems are:
Type A:
Inherent obstruction sensing system. This system must sense and initiate the reverse of the gate within
two seconds of contact with a solid object.
Type B1:
Provision for connection of a non-contact device can be used, such as a secondary protection.
Type B2:
Provision for connection of a contact sensor. Examples include an edge device or equivalent. This can
be used for secondary protection.
Type C:
Inherent adjustment clutch or pressure relief valve.
Type D:
Provision for connection of or provided with and actuation device requiring continuous pressure.
3

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ALL-O-MATIC INC.
<ENG. ESP.>
CMX-309FB C
8.0000 M
535202
CMX-309FB C
8.0000 M
535202
CMX-309FB C
8.0000 M
535202
1 2 3 4 5 6 7 8
-----------------------OPEN------------------------
5
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MOTOR 1
MOTOR 2
SINGLE/DUAL
IN/OUT
24V AC
LINE IN EXTERNAL
S/N:
DATE:
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OPEN
ERD
CLOSE
ERD
TIMER
PARTS IDENTIFICATION
GATE OPERATOR
BACK MOUNTING
PLATE
BACK MOUNTING
BRACKET
FRONT GATE
BRACKET
EMERGENCY
RELEASE KEY
NOTE: Back mounting bracket must be cut to fit geometry requirements. Use
back mounting plate when a steel post is not available to weld the back
mounting bracket.
X2
X2
X2
PIVOT
PIN
PIVOT PIN
SECURE
SETSCREW
Exit Loop
Phantom Loop
Safety Loop
See side for
Jumper setting
Loop Connections
Exit
Loop
Loop
Loop
Safety
Phantom
24VAC/
12VDC
Ground
Exit
Phantom
Safety
LPR-1
TORO Control Board
POWER
CONNECTIONS
ACCESSORY
INPUTS
AUXILIARY
RELAY 1
SOL/MAG LOCK
RELAY
FUNCTION
SWITCHES
LCD DISPLAY
MENU NAVIGATION
KEYPAD
BATTERY 7Ahr
TRANSFORMER
CONTROL
BOX
{
4

OUTSIDE
OPEN INSIDE INSTALLATION
INSIDE
C
Comply with the measurements shown for proper installation. Adjust the gate structure to
optimize for best automation performance, if necessary.
Before proceeding with installation, be sure that gate moves freely and the following:
1) Hinges are properly positioned and lubricated.
2) No obstructions are in the path of the swinging gate.
3) No frictions between two leafs or with the ground while moving.
GEOMETRY OPTIONS
OPTION A B C SPEED
1 7” 5” 58” 15 SEC./90º OPENING
2 8” 6” 58” 17.5 SEC./90º OPENING
3 7.5” 7.5” 58” 19 SEC./90º OPENING
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TORO
Positive stops
Closed position
Opened position
5

OPEN OUTSIDE INSTALLATION
OUTSIDE
INSIDE
8”
58”
6”
Closed position
Opened position
Custom bracket
required
(not included)
Comply with the measurements shown for proper installation. Adjust the gate structure to
optimize for best automation performance, if necessary.
Before proceeding with installation, be sure that gate moves freely and that:
1) Hinges are properly positioned and lubricated.
2) No obstructions are in the path of the swinging gate.
3) No frictions between two leafs or with the ground while moving.
6

WIRE CONNECTION:
(1) Avoid tension in the cable during open and close cycles.
(2) Always connect the grounding wire(GND)
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no.1
no.2
A
B
GATE OPERATOR INSTALLATIONS
When a steel post is not available use the back mounting plate to have a welding surface.
Mount the back mounting plate to the pillar using anchor bolts. Cut the back mounting bracket to fit the
geometry and weld to the back mounting plate or the steel post (if available). NOTE: For OPEN OUTSIDE
installation a custom mounting plate(not provided) is required to fit geometry.
Remove the wire connection cover and attach the back mounting bracket with the pin. Release the gate
operator and place the pin into the fitting position no. 1 and no. 2 shown below. Use the setscrew to hold pin
no. 2 in position.
Make sure the gate operators are mounted in horizontal position especially in the CLOSE, OPEN and 45º
positions.
Prior to welding the front gate bracket on the gate leaf(if necessary), cover the gate operator to prevent
damage from welding sparks.
4
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1
White
Yellow
Red
White
Black
+5V
INDEX
COMMON
Limit Switch (Limit 1)
Limit Switch (Limit 2)
1
2
3
4
5
Motor (+)
Motor (-)
6
7
Blue
Green
7

Step 2Step 1 Step 3
In case of power failure, push the cover of release compartment and slide forward. Insert the key
and turn clockwise to unlock, then turn the knob clockwise to release. To latch back to normal
operation, simply reverse the procedures above.
Step1. Push the cover of release compartment and slide forward
Step2. Insert the key and turn clockwise to the unlock position
Step3. Turn the knob clockwise to release the motor.
Make sure the white bar on the knob is on the position
opposite to the triangle indication.
To restore the automation, simply reverse the above procedure.
EMERGENCY RELEASE
LIMIT SWITCH ADJUSTMENT
EASY STEPS TO ADJUST LIMIT SWITCHES
1. Find the open and close limits on the bottom
of the actuator.
2. Loosen the limit switch screws to allow it to
slide and make the open and close
adjustment.
3. Once the open and close limits have been
set, tighten the screws to lock limits in place.
8

SETTINGS MENU
ADVANCED FEATURES
ENTERING THE SETTINGS MENU
Press the ENTER button twice to wake up the LCD display.
Press the < (left) button to select ENGLISH.
Select SETTINGS, then press ENTER (the left <- arrow
indicates selection).
Use the UP/DOWN buttons to scroll through the menu list.
Make selection, then press ENTER. The < left button could be
use to go back to previous screen.
Setting TIME and DATE:
From the SETTINGS menu select the TIME & DATE, then press
ENTER.
ŸMove cursor to TIME, then press ENTER to edit time. The time
editor will then open. Use the < RIGHT/LEFT > buttons to move
from hours to minutes and AM/PM and UP/DOWN buttons to
change the time. Press ENTER button to save TIME.
ŸMove cursor down to DATE, then press ENTER to edit date. Use
the < RIGHT/LEFT > buttons to position cursor and UP/DOWN
buttons to change the date. Press ENTER to save the DATE.
ŸOnce DATE is saved the weekday needs to be set. Use
UP/DOWN buttons to scroll through the days of the week. Press
ENTER when the correct day of the week is displayed.
Setting Motor SPEED
From the SETTINGS menu select SPEED, then press ENTER.
In this sub-menu there are three settings that can be adjusted. Using
UP/DOWN buttons move the cursor to selection and press ENTER
to edit each of them.
ŸMAX SPEED: This can be adjusted from 50-100%. This is the
maximum operational speed of the gate. Use the UP/DOWN
buttons to change the % value and press ENTER to save.
ŸACCELERATION: This can be adjusted from SLW (slow), MED
(medium) and FST (fast). This is how fast the gate will ramp up
(accelerate) at motor start. Use the UP/DOWN buttons to
change the setting and press ENTER to save.
ŸSLOW/DOWN: This can be adjusted from 70-95%. This is the
percentage of travel where the gate will start slowing down as
the gate approaches the open or close limits. Use UP/DOWN
buttons to change the % value and press ENTER to save.
Setting Motor POWER
From the SETTINGS menu select POWER, then press ENTER.
In this sub-menu there are two settings that can be adjusted. Using
UP/DOWN buttons move cursor to selection, then press ENTER to
edit each of them.
ŸTORQUE: This can be adjusted for LOW, MED and HIGH. Use
UP/DOWN buttons to change the setting and press ENTER to
save.
ŸCURR. SENSE: This sets the way current sense is read. THLD
(threshold) for normal operation(default). PRGV (progressive)
for windy areas. Use UP/DOWN buttons to change from THLD
and PRGV, then press ENTER to save.
Setting the 7 DAY TIMER:
From the SETTINGS menu select the 7/DAY TIMER, then press
ENTER.
ŸIn the event list, select the EVENT # that you would like to
program, then press ENTER button.
ŸSelect the ACT. (action) by scrolling through the different actions
then press ENTER when desire action is displayed.
ŸSet the time for the action. Using the UP/DOWN buttons to
change the time and RIGHT/LEFT buttons to move from hours,
minutes and AM/PM. Press ENTER button to save the action
time.
Ÿ Last, set the days of the week that you would like the action to be
in effect. Use the UP/DOWN buttons to scroll through the days
and the RIGHT button to toggle the day ON/OFF.
Repeat process for each event (1-10 events available).
Action list:
ŸOFF (DISABLED) Nothing happens.
ŸOPEN (opens the gate once)
ŸOPEN & HOLD (opens the gate and holds it open. Only a close
event or a close override command will close the gate.)
ŸCLOSE (closes the gate once)
ŸCLOSE & HOLD (closes the gate and holds it closed. Only an
open event or an open override command will open the gate.)
ŸAUX RELAY ON (turns the auxiliary relay ON)
ŸAUX RELAY OFF (turns the auxiliary relay OFF)
Setting LEAF DELAY:
From the SETTINGS menu select the LEAF DELAY, then press
ENTER.
ŸTo select which leaf needs the delay press ENTER while the
cursor blinks on the left side of DELAY LEAF. Cursor will then
move to make selection, use UP button to toggle between
ONE/TWO leaves, then press ENTER to save.
ŸThen, select DELAY and press ENTER to edit the delay. Cursor
will then move to edit delay, use UP/DOWN buttons to set the
delay (0.0 to 6.0 Sec). NOTE: This is only used on double gate.
NOTE: Leaf delay is for the open cycle of selected leaf. The close
delay will be for the opposite of selected leaf.
Setting AUXILIARY RELAY:
From the SETTINGS menu select the AUXILIARY RELAY, then
press ENTER. The Cursor is used to show selection.
ŸUsing UP/DOWN buttons, select the function, then press
ENTER.
ŸIf PRE-WARN SIGNAL was not selected skip next step.
ŸIf PRE-WARN SIGNAL was selected, the delay must be set.
Use the UP/DOWN buttons to set the pre-warn delay, then press
ENTER to save.
Functions that can be program to the Auxiliary relay:
PRE-WARN SIGNAL: This is used to turn on a strobe light or a siren
with a delay before the gate starts to move)
MOVING SIGNAL: This will activate the relay and keep it active as
the gate is in motion.
ALARM ALERT: This will activate the relay when the gate has been
tempered with. Use as an alarm sensor output.
OPENED SIGNAL: This will keep the relay active while the gate is in
the fully opened position.
CLOSED SIGNAL: This will keep the relay active while the gate is in
the fully closed position.
NOTE: an asterisk will appear on selected function.
Setting SERVICE CYCLE:
From the SETTINGS menu select the SERVICE CYCLE, then
press ENTER.
An on board cycle counter is integrated and can be used to program
a service call. It can be set at a predetermine # of cycles.
ŸTo set the number of cycles press ENTER button. The
cursor will then move to the 0 on the ones position.
ŸUse the RIGHT/LEFT buttons to move cursor to other
p o s i t i o n s a n d t h e U P / D O W N b u t t o n s t o
increase/decrease values. Press ENTER button to save.
NOTE: If the service cycle is programmed, the board will start
to count down every cycle and alert when the remaining
cycles reach 0. The alert is the audible alarm that will beep
every hour for 1 minute. If no service cycle was programmed,
nothing happens.
SETTINGS <-
DIAGNOSTICS
9

SETTINGS MENU
Setting LIMIT SW CONFIGURATION:
From the SETTINGS menu select the LIMIT SW CONF., then press
ENTER.
ŸINDEX: It’s used for speed control using its feedback. It’s also
used to keep track of gate position.
ŸBEMF: This is used for applications where the amount of
conductors are limited and is difficult to run new wiring. Using
this option only the limit switches will be used and the motor will
not have speed control.
ŸTo toggle INDEX and BEMF press the ENTER button to edit.
Use the UP/DOWN buttons to toggle and press ENTER to save
the setting.
Setting to DEFAULT:
From the SETTINGS menu select the SET TO DEFAULT, then
press ENTER.
In this section the user is allowed to set the programming back to
factory settings (factory default).
Use the UP/DOWN buttons to select the parameter that you
would like to set back to factory default and press ENTER.
DEFAULT ALL will set every parameter back to factory settings.
This very useful when you are not sure what has been
programmed.
DIAGNOSTICS MENU
ENTERING THE DIAGNOSTICS MENU
If LCD display is not awake, press the ENTER button twice to
wake up the display.
Press the < left button to select ENGLISH.
Using the UP/DOWN buttons select DIAGNOSTICS, then
press ENTER. The < left button could be used to go back to
previous screen.
Using the UP/DOWN buttons move to selection, then press
ENTER.
ŸGATE STATUS: This displays the status of the gate
(OPENING, CLOSING, OPENED, CLOSED, STOPPED or
STOPPED ERD)
ŸMETER: The meter will display Battery Voltage, LINE IN
Voltage, Motor 1 current draw and Motor 2 current draw. Use
the UP/DOWN buttons to scroll thru the different items.
ŸMOTOR ONE: This will display the motor one speed and
position of the gate travel. Use the UP/DOWN to scroll to
SPEED and TRAVEL.
ŸMOTOR TWO: This will display the motor two speed and
position of the gate travel. Use the UP/DOWN to scroll to
SPEED and TRAVEL.
ŸEVENT LOG: This is a very useful event log that displays up
to 25 abnormal events with date and time stamp that are
recorded as they happen. Use the UP/DOWN buttons to
scroll thru the events.
ŸCYCLE COUNT: This will display the following cycle
counts;
LIFE CYCLES
MONTH CYCLES
DAY CYCLES
SERVICE COUNT: This will show the REMAINING CYCLES.
This will only show if a service was programmed. An indication to
reset will show when remaining cycles reach 0
MENU DESCRIPTION
<ENG: English selection by pressing < left button.
ESP.>: Spanish selection by pressing > right button.
1. SETTINGS: Settings menu selection by pressing enter while
settings is selected.
1.1 TIME & DATE: This menu is to edit/adjust time and
date (including day of the week)
1.2 SPEED:
1.2.1 MAX SPEED: This is the maximum
speed for the motor
1.2.2 ACCELERATION: This is the
acceleration rate (range: slow, medium and
fast).
1.2.3 SLOW/DOWN: This the percentage of
travel where the motor will start slowing down
as it approaches the limits.
1.3 POWER:
1.3.1 TORQUE: There are three levels of
torque (Low, Med and high).
1.3.2 CURR. SENSE: Current sense is to
select the way the board reads current from the
load. Threshold (THLD) is default and is
recommended for normal operation.
Progressive (PRGV) is for gates installed
where wind is a factor.
1.4 7/DAY TIMER
1.4.1 EVENT 1: There are 10 programmable
events.
1.4.2 EVENT ACT.: This is where the actions
is selected.
1.4.3 TIME: Time when the action takes place.
1.4.4 DAYS (ACTIVE): Days that require the
the action to be active. Each day needs to be
turn on manually using the > right button to
toggle ON/OFF.
1.5 LEAF DELAY
1.5.1 DELAY LEAF: This is for the leaf
selection.
1.5.2 DELAY: To set the delay of selected leaf.
1.6 AUXILIARY RELAY
1.6.1 RELAY ACTION: Selection of the action
for the relay function.
These are the available actions.
1.6.1.1 OFF (INACTIVE)
1.6.1.2 PRE-WARN SIGNAL
1.6.1.2.1 DELAY
1.6.1.3 MOVING SIGNAL
On when gate is in motion.
1.6.1.4 ALARM SIGNAL
On when tempered with
operator.
1.6.1.5 OPENED SIGNAL
On when gate fully open.
1.6.1.6 CLOSED SIGNAL
On when gate fully closed.
1.7 SERVICE CYCLE
1.7.1 SERVICE CYCLE COUNT: This is used
to program a service call. You set the number
of cycles you want the gate to run before the
customer gives you a call. The audible alarm
will notify the end user with double beep when
it’s time for the service call.
1.8 LIMIT SW CONF.
1.8.1 INDEX: This is the default configuration. it
uses a hall effect sensor for speed control and
to keep track of the gate position.
1.8.2 BEMF: This is an option to run only on
limit switches. NOTE: Not fully functional yet
SETTINGS
DIAGNOSTICS <-
10

1.9 SET TO DEFAULT
1.9.1 DEFAULT ALL: This selection will set
all parameters to factory settings.
1.9.2 DEFAULT SPEED
1.9.3 DEFAULT POWER
1.9.4 DEFAULT 7/D TMR
1.9.5 DEFAULT LEAF DLY
1.9.6 DEFAULT RLY FUNC
1.9.7 DEFAULT SVC C
1.9.8 DEFAULT SW CONF.
2. DIAGNOSTICS: Diagnostics menu selection by pressing enter
while diagnostics is selected.
2.1 GATE STATUS
2.2 METER
2.3 MOTOR ONE
2.4 MOTOR TWO
2.5 EVENT LOG
2.6 CYCLE COUNT
11

230V
All gate operators be properly grounded.
A proper ground in a gate operator installation minimizes or prevents damage from an electrical charge, such as a near
lightning strike or an electrical static discharge.
.
Use a single wire for the ground. DO NOT splice two wires for the ground. If the wire breaks or is cut, replace it with a
single length. NEVER use two wires for the ground.
Check with your City code for proper earth ground rod type and proper grounding procedures.
MUST
ELECTRICAL CONNECTION
Power connection | 115VAC | 220VAC Single Phase
LINE 1 = 115V HOT 220V LINE 1
LINE 2 = 115V N 220V LINE 2
Connect to ground. Use a proper ground rod for a
ground reference.
Use the shortest and thickest wire possible for ground.
GND
For power wire enclosure
use UL listed conduits.
OPERATORS MUST BE PROPERLY GROUNDED!
For power, a minimum of a
dedicated circuit
breaker is needed.
20-Amp
NOTE: When applying 230V to
operator make sure voltage
switch is flipped to 230V
position.
Power & Battery
Switches
115V
GRD LINE 1 LINE 2
OFF
ON
OFF
ON
AC POWER
BATTERY
12

SWINGER LOOP LAYOUT
Outside Safety loop
Inside Safety loop
Center Phantom loop
5 FT
5 FT
5 FT
5 FT
5 FT 5 FT
Gate in open
position
Exit loop
1/4 IN1/4 IN
1 1/2 IN
TWISTED 6
TURNS
PER FOOT
WIRED IN SERIES
WHEN USED
This is a normal loop layout. Remember when connecting to an All-O-Matic circuit board you
use the normally closed contacts (N.C.) from the safety loop detector and normally open
contacts from the exit and phantom loop detectors. You must twist the loop wires from the
exit point of the saw cut of each loop all the way to the loop rack, no exceptions.
The TORO 24 control box includes the plug-in loop rack for EXIT, PHANTOM and SAFETY
(reverse) loop detectors.
13

GENERAL LOOP INSTALLATION GUIDELINES
The following loop installation guidelines are for installing typical driveway loops for access
control applications (i.e. parking gates, sliding gates, swing gates etc...) Always consult with
loop detector manufacturers for specific equipment guidelines. This will confirm that the
proper configuration and installation techniques are applied for your application.
Useful information about inductive loops:
A. The typical sensing height is 2/3 of the shortest leg of loop (in feet)
Therefore a 4’ x 8’ loop typically has a detection height of 2.6’.
B. The inductance of a conventional four-slide loop can be estimated
using the formula:
L = P x (T + T) / 4 Where L = Loop Inductance in microHenries
P = Loop Perimeter in feet
T = Number of turns of wire in saw slot
Therefore a 4’ x 8’ loop with 3 turns would be:
L=(4 + 8 + 4 + 8) x (3 + 3) / 4
L=24 x (9 + 3) / 4
L=24 x 12 / 4
L=24 x 3
L=72 microHenries
2
2
}
2’’
1/4’’
Saw Slot
Loop Wire: 3 Turns
Backer Rod
Sealant: 3/4’’ to 1’’ Min.
Driveway
Loop
Perimeter
# of
Turns
6’ - 12’ 6
13’ - 20’ 5
21’ - 60’ 4
61’ - 240’’ 3
241 & Up 2
Driveway loop
1/4’’ Feeder Slot
TWISTED 6
TURNS
PER FOOT
45
Angles
Suggested guidelines for loop
installation:
Loop wires should be twisted 6 turns
per foot, and twisted from saw slot to
the detector. If possible start twisting
the wires from the edge of the loop.
All 90 degree corners should be
chamfered so that the course of the
wire does not change direction
sharply but rather at shallower angles
of 45 degrees or less. Core drilling of
the corners achieves the same effect
but can still lead to failure due to
sharp edges remaining in the corner
area.
14

ENTRAPMENT PROTECTION INSTALLATION
FOR SWINGING GATES
A minimum of two monitored entrapment protection devices are required for each entrapment zone.
All locations or point of contact where a person can become entrapped between a moving gate and a
rigid object is considered an entrapment zone. The operator has an inherent entrapment protection
(ERD) system. It requires an external monitored entrapment protection device (contact edge sensor or
non-contact photoelectric sensor) for each entrapment zone prior to gate operation. The operator
cycles power to the external entrapment protection device and checks for device signals. If the
operator does not receive the correct feedback from the device, the gate will not operate.
Below are some samples of entrapment zones and where the entrapment protection devices should
be installed.
ENTRAPMENT ZONE
ENTRAPMENT ZONE
OUTSIDE PROPERTY
INSIDE PROPERTY
EDGE SENSOR
for close cycle
installed vertically
on gate frame
EDGE SENSOR
for open cycle
installed vertically
on gate frame
EDGE SENSOR
for open cycle
installed horizontally
on bottom gate frame
PHOTOELECTRIC
SENSOR for
close cycle
PHOTOELECTRIC
SENSOR for
open cycle
Entrapment protection is required
for area between the gate and
the curb.
CURB
15

ENTRAPMENT PROTECTION
DEVICE CONNECTIONS
COMMON
STOP CMD
COMMON
MON-12VDC
MON_OPEN
MON_CLOSE
CLOSE
PHOTO EYE
COM
N.C.
N.C.
OR
COM
CLOSE
EDGE
OPEN
PHOTO EYE
COM
N.C.
N.C.
OR
COM
OPEN
EDGE
There are two type of entrapment protection devices that can be connected to the operator, NON-
CONTACT SENSOR (PHOTO EYE) and CONTACT SENSOR (EDGE SENSORS). These inputs are for
monitored ENTRAPMENT PROTECTION devices.
MON_CLOSE (an LED will indicate when an obstruction is detected or device not present)
This input is only for the close direction monitored entrapment
protection device. When gate is closing it will open to the full open
position if an obstruction is sensed and resets the auto close timer.
This input does nothing in the opening direction. If a device is not
detected or it senses a fault (MON_FAULT LED will turn ON), the
operator will only work on constant pressure actuated switch.
MON_OPEN (an LED will indicate when an obstruction is detected or device not present)
This input is only for the open direction monitored entrapment
protection device. When gate is opening it will reverse 2 seconds
and stop if an obstruction is sensed. This input does nothing in the
closing direction. On power up, if a device presence is not detected
the operator will assume one is not required for opening direction. If
a device is connected and board detects a fault (MON_FAULT LED will
turn ON), the operator will only work on constant pressure actuated
switch.
Monitored entrapment protection devices use four wires to connect to the board. From the device,
connect relay common to board COMMON and N.C. relay contact to assigned MON_OPEN or
MON_CLOSE input. Connect the power wires to the COMMON and MON-12VDC. VERY
IMPORTANT: The MON-12VDC supply must be used (not the normal 12VDC terminal) to properly
monitor entrapment protection devices.
Refer to the device manufacturer wiring instructions for details. Be sure to follow the N.C. directions.
Some devices may work on different monitoring interfaces as well as the N.C..
Should there be a need for more than one entrapment protection device for each direction, a multi-
input module from Miller Edge Model: MIM-62 (not included) may be used .
PCB model: T24PCB
O
U
R
3
6
B
S
3
O
U
R
3
6
B
S
3
O
U
R
3
6
B
S
3
ALL-O-MATIC INC.
<ENG. ESP.>
CMX-309FB C
8.0000 M
535202
CMX-309FB C
8.0000 M
535202
CMX-309FB C
8.0000 M
535202
1 2 3 4 5 6 7 8
-----------------------OPEN------------------------
5
5
MOTOR 1
MOTOR 2
SINGLE/DUAL
IN/OUT
24V AC
LINE IN EXTERNAL
S/N:
DATE:
O
U
R
3
6
B
S
3
O
U
R
3
6
B
S
3
O
U
R
3
6
B
S
3
OPEN
ERD
CLOSE
ERD
TIMER
MON_12/24VDC
MON_CLOSE
MON_OPEN
STOP CMD
COMMON
COMMON
16

CC
Power
Detect
Loop Fail
Reset
2
1
0
0
SENS.
LEVEL
BOOST ON
PULSE
FREQ.
0
0
OFF
PRES
2
1
1 2 3 4 5 6
SAFETY Loop
Detector
EXIT
Loop
Detector
Keypad
or
Telephone
Push Button
or
Fire Box
Card Reader
or
Key Switch
See page 18 for plug in loop
detector installation.
Remove wire jumper
from when SAFETY
a safety device is
installed.
ACCESSORY CONNECTIONS
= NORMALLY OPEN CONTACT
N/C
= NORMALLY CLOSED CONTACT
C = COMMON
N/C
N/O
The circuit board output provides up to mAmps each of power 12 or 24VDC 500
for accessories. More than two or three accessories will require a separate power
supply.
NOTE: 12 or 24VDC Accessories only.
Power
Detect
Loop Fail
Reset
2
1
0
0
SENS.
LEVEL
BOOST ON
PULSE
FREQ.
0
0
OFF
PRES
2
1
1 2 3 4 5 6
1ABC
2
DEF
3
GHI
4
JKL
5
MNO
6
PQRS
7
TUV
8
WXYZ
9
TONE
*
OPER
0
#
N/O
17
CMX-309FB C
8.0000 M
535202
535202
5
5
MOTOR 1
MOTOR 2
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