Alpha Technologies CXPS-FR3 Quick start guide

Technical Guide: 9400018-J0
Effective: 01/2019
CXPS-FR3 Power System
Alpha Technologies Ltd.


CXPS-FR3 Power System
For technical support, contact Alpha Technologies:
Canada and USA: 1-888-462-7487
International: +1-604-436-5547
Copyright
Copyright © 2019 Alpha Technologies Ltd. All rights reserved. Alpha is a registered trademark of Alpha Technolo-
gies.
No part of this documentation shall be reproduced, stored in a retrieval system, translated, transcribed, or transmit-
ted in any form or by any means manual, electric, electronic, electromechanical, chemical, optical, or otherwise
without prior explicit written permission from Alpha Technologies.
This document, the software it describes, and the information and know-how they contain constitute the proprietary,
confidential and valuable trade secret information of Alpha Technologies, and may not be used for any unauthorized
purpose, or disclosed to others without the prior written permission of Alpha Technologies.
The material contained in this document is for information only and is subject to change without notice. While
reasonable efforts have been made in the preparation of this document to assure its accuracy, Alpha Technologies
assumes no liability resulting from errors or omissions in this document, or from the use of the information contained
herein. Alpha Technologies reserves the right to make changes in the product design without reservation and with-
out notification to its users.
Alpha shall not be held liable for any damage or injury involving its enclosures, power
supplies, generators, batteries, or other hardware if used or operated in any manner or
subject to any condition inconsistent with its intended purpose, or if installed or oper-
ated in an unapproved manner, or improperly maintained.
Photographs contained in this manual are for illustrative purposes only. These photo-
graphs may not match your installation.
NOTE:
Operator is cautioned to review the drawings and illustrations contained in this manual
before proceeding. If there are questions regarding the safe operation of this powering
system, contact Alpha Technologies or your nearest Alpha representative.
NOTE:
NOTE:

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39400018-J0 Rev D
Table of Contents
1. Safety....................................................................................................................................5
1.1 Safety Symbols .......................................................................................................................... 5
1.2 General Warnings and Cautions ................................................................................................ 5
1.3 Electrical Safety ......................................................................................................................... 6
1.4 Battery Safety ............................................................................................................................ 6
2. Introduction ...........................................................................................................................7
3. Specications........................................................................................................................8
4. Features................................................................................................................................9
4.1 CXPS-FR3 400A Single Conguration..................................................................................... 10
4.2 CXPS-FR3 800A Back to Back And Side by Side Conguration ..............................................11
4.3 CXPS-FR3 1200A Back to Back And Side by Side Conguration ........................................... 12
4.4 CXPS-FR3 System Expansion ................................................................................................ 13
4.5 CXC HP.................................................................................................................................... 13
4.6 L-ADIO ..................................................................................................................................... 14
4.7 Cordex HP 4.0kW Rectiers .................................................................................................... 16
4.8 Cordex HP 12kW Rectiers ..................................................................................................... 17
5. Site Evaluation and Pre-Installation....................................................................................18
5.1 Installation Component Requirements..................................................................................... 18
5.2 Tools and Equipment ............................................................................................................... 18
5.3 Packing Materials..................................................................................................................... 18
5.4 Check for Damage ................................................................................................................... 19
5.5 General Receipt of Shipment................................................................................................... 19
5.6 Rectiers (Purchased Separately) ........................................................................................... 19
5.7 Miscellaneous Small Parts....................................................................................................... 19
6. Installation...........................................................................................................................20
6.1 CXPS-FR3 Lorain Replacement Installation............................................................................ 20
6.2 CXPS-FR3 PECO II Replacement Installation......................................................................... 21
6.3 CXPS-FR3 Supplemental Bay Installation............................................................................... 21

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7. Wiring..................................................................................................................................22
7.1 Accessing AC and DC Connections......................................................................................... 23
7.2 Recommended Torque Values ................................................................................................. 24
7.3 Frame Ground.......................................................................................................................... 24
7.4 AC Connections ....................................................................................................................... 25
7.5 DC Connections....................................................................................................................... 26
7.6 Signal Wire Routing ................................................................................................................. 27
7.7 Signal Wiring............................................................................................................................ 28
7.8 Inter-bay CAN Communications .............................................................................................. 30
8. System Startup ...................................................................................................................31
9. Accessory Installation .........................................................................................................32
8.1 Shunt Input Module Kit (18 Shunt)........................................................................................... 32
10. Maintenance .....................................................................................................................34
11. Warranty Statement and Service Information ...................................................................35
11.1 Technical Support................................................................................................................... 35
11.2 Warranty Statement ............................................................................................................... 35
11.3 Product Warranty ................................................................................................................... 35
11.4 Battery Warranty .................................................................................................................... 35
11.5 Warranty Claims..................................................................................................................... 35
11.6 Service Information ................................................................................................................ 35
12. Acronyms and Denitions .................................................................................................36
13. Certication.......................................................................................................................37

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1. Safety
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must
be followed during the installation, servicing, and maintenance of the product. Keep it in a safe place. Review the
drawings and illustrations contained in this manual before proceeding. If there are any questions regarding the safe
installation or operation of this product, contact Alpha Technologies or the nearest Alpha representative.
1.1 Safety Symbols
To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following sym-
bols have been placed throughout this manual. Where these symbols appear, use extra care and attention.
The use of ATTENTION indicates specic regulatory/code requirements that may aect the
placement of equipment and/or installation procedures.
WARNING!
WARNING presents safety information to PREVENT INJURY OR DEATH to personnel.
Warnings are indicated by a shock hazard icon, the word WARNING, and a rule beneath
which the information appears.
WARNING!
You must read and understand the following warnings before installing the enclosure
and its component. Failure to do so could result in personal injury or death.
CAUTION!
CAUTION indicates safety information intended to PREVENT DAMAGE to material or
equipment. Cautions are designated with a yellow warning triangle, the word CAUTION,
and a rule beneath which the information appears.
NOTE:
A NOTE provides additional information to help complete a specic task or procedure.
Notes are designated with a checkmark, the word NOTE, and a rule beneath which the
information appears
HOT!
The use of HOT presents safety information to PREVENT BURNS to the technician or
user.
1.2 General Warnings and Cautions
• Read and follow all instructions included in this manual.
• Only trained personnel are qualified to install or replace this equipment and its components.
• Use proper lifting techniques whenever handling equipment, parts, or batteries.

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1.3 Electrical Safety
WARNING!
WARNING!
Before working with any live battery or power system, follow these precautions:
a. Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.
b. Wear safety glasses with side shields at all times during the installation.
c. Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.
Lethal voltages are present within the power system. Always assume that an electrical
connection or conductor is energized. Check the circuit with a voltmeter with respect to
the grounded portion of the enclosure (both AC and DC) before performing any installa-
tion or removal procedure.
Follow battery manufacturer’s safety recommendations when working around battery
systems. Do not smoke or introduce an open ame when batteries (especially vented
batteries) are charging. When charging, batteries vent hydrogen gas, which can explode.
WARNING!
Hazardous voltages are present at the input of power systems. The DC output from rec-
tiers and batteries, though not dangerous in voltage, has a high short-circuit current
capacity that may cause severe burns and electrical arcing.
• Do not work alone under hazardous conditions.
• A licensed electrician is required to install permanently wired equipment. Input voltages can range up to
480 Vac. Ensure that the utility power is disconnected and locked out before performing any installation or
removal procedure.
• Ensure that no liquids or wet clothes come into contact with internal components.
• Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input
power is disconnected.
• The enclosure which contains the DC or AC power system must remain locked at all times, except when
authorized service personnel are present.
• Always assume electrical connections or conductors are live. Turn off all circuit breakers and double-check
with a voltmeter before performing installation or maintenance.
• Place a warning label on the utility panel to warn emergency personnel that a reserve battery source is pres-
ent which will power the loads in a power outage condition or if the AC disconnect breaker is turned off.
• At high ambient temperature conditions, the internal temperature can be hot so use caution when touching
the equipment.
1.4 Battery Safety
• Never transport an enclosure with batteries installed. Batteries must ONLY be installed after the enclosure has
been securely set in place at its permanent installation location. Transporting the unit with batteries installed may
cause a short circuit, fire, explosion, and/or damage to the battery pack, enclosure and installed equipment.
• Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel
knowledgeable of batteries and the required safety precautions.
• Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm.
Battery post terminals and related accessories contain lead and lead compounds. Wash your hands after
handling batteries.
• Batteries are hazardous to the environment and should be disposed at a recycling facility. Consult the battery
manufacturer for recommended local authorized recyclers.

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2. Introduction
The Alpha Technologies CXPS-FR3 is a standalone rectifier bay that can be used to upgrade inefficient and aging
Ferroresonant rectifiers. As a drop-in replacement for RL400 and PECO II 400 rectifiers, the FR3 repurposes existing
AC and DC cabling which minimizes installation time and avoids costly replacements.
For decades, Ferroresonant rectifiers have powered traditional telecom central offices. However, as Ferros age and
begin to fail, it is becoming difficult to find parts as well as qualified technicians to diagnose and repair the problems.
These maintenance issues can result in lower network reliability. These issues, coupled with the Ferros’ relative
operational inefficiencies, are driving operators to upgrade their systems to modern, high efficiency switch mode
rectifiers.
Alpha provides the ideal ‘like for like’ retrofit solution, with minimal installation time and disruption to the office. The
interfaces to the FR3 have been engineered in such a fashion that the existing AC and DC infrastructure feeding the
Ferroresonant plants can be reused. The building block for the FR3 is Alpha’s highly reliable Cordex HP 12.0kW and
4.0kW rectifiers.
Unlike other solutions in the market, the FR3 design enables operators to
add up to 50% more power capacity or recover floor space savings. In
addition, the wrap-around bay design deflects heat flow upwards, allow-
ing operators to install batteries directly behind the bay.
The bay also comes equipped with Alpha's powerful CXC HP controller,
which can further modernize the power plant with advanced control and
monitoring features. The built-in web server provides the user alternate
setup via local or remote IP access. The integrated logging feature allows
the capture of data from multiple inputs for AC/DC voltages, load/battery
current, and cell voltage/temperature. Features such as ‘Power Save’
help improve overall system efficiency by reducing operational losses.
• Ferroresonant rectifier retrofit solution for RL400 and PECO II 400
rectifiers
• Significant CAPEX savings by maintaining existing AC and DC ca-
bling infrastructure
• Unique solution providing up to 50% capacity growth or floor space
savings without changes to existing infrastructure
• Fully integrated solution including in-bay system controller
• Wrap-around bay design directs heat exhaust via the top, allowing
batteries to be placed directly behind the bay
Figure 1 — CXPS-FR3

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3. Specifications
Table A — CXPS-FR3 Specications
Electrical
Single 800A B2B & S2S 1200A B2B & S2S
AC Voltage 208Vac 3 Phase
480Vac 3 Phase
208Vac 3 Phase
480Vac 3 Phase 480Vac 3 Phase
AC Feeder Breaker 208Vac: 1x 100A Breaker
480Vac: 1x 50A Breaker
208Vac: 2x 100A Breaker
480Vac: 2x 50A Breaker 480Vac: 2x 60A Breaker
AC Feeder Wire Size 208Vac: 2AWG
480Vac: 6AWG
208Vac: 2AWG
480Vac: 6AWG 480Vac: 6AWG
In Bay Rectier
AC Breakers
(internally wired) (optional)
Total: 2x AC Breakers
480Vac: 1 CB/Module
208Vac: 1 CB/3 Modules
Total: 4x AC Breakers
480Vac: 1 CB/Module
208Vac: 1 CB/3 Modules
Total: 6x AC Breakers
480Vac: 1 CB/Module
Bay DC Output Capacity 440A 880A 1320A
Mechanical
Lorain PECO
Dimensions
1829H x 610W x 447D mm
(72H x 24W x 17.6D in)
B2B
1829H x 610W x 897D mm
(72H x 24W x 35.3D in)
SBS
1829H x 1219W x 447D mm
(72H x 48W x 17.6D in)
2134H x 658W x 447D mm
(84H x 25.9W x 17.6D in)
B2B
2134H x 658W x 762D mm
(84H x 25.9W x 30D in)
SBS
2134H x 1318W x 447D mm
(84H x 51.9W x 17.6D in)
Weight ≤520lbs (236kg) Excluding rectier modules
AC Cable Landing 2/0 to #14 AWG
DC Cable Landing Up to 3x 3/8" holes on 1" center, 2 hole lugs or 2x 1/2" holes on 1 3/4" center, 2 hole lugs;
maximum lug tongue width 1 1/4"
Related Components
Controller CXC-HP**
Peripherals L-ADIO**
Option for up to 18 current monitoring channels (3 x 6i Shunt mux)
Environmental
Temperature 0 to 40°C (32 to 122°F)
Humidity 0 to 90% RH (non-condensing)
Elevation -100 to 2000m (-330 to 6500ft)
Agency Compliance
Safety CSA C22.2 No. 60950
NEBS NEBS L3 Certied
**Supplemental or expansion bays do not have the controller and the L-ADIO

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4. Features
The CXPS-FR3 power system is available in various configurations. Refer to ordering guide for a complete list of
configurations and accessories.
Figure 2 — CXPS-FR3 Lorain replacement Figure 3 — CXPS-FR3 PECO II replacement

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4.1 CXPS-FR3 400A Single Configuration
1. Replaces one 400A Lorain or PECO II rectifier.
2. One System AC input terminal block, rated 600V / 175A, accepts #2/0 – #14 AWG cable.
• 480Vac system: Recommend 50A 480Vac 3-pole feeder breaker, #6 AWG wire.
• 208Vac system: Recommend 100A 208Vac 3-pole feeder breaker, #2 AWG wire.
3. One pair of 1/4" x 4" 48Vdc output busbars with:
• two landings that accept 1/2" holes on 1-3/4" center 2 hole lugs or,
• three landings that accept 3/8" holes on 1" center 2 hole lugs.
4. One rectifier shelf available in either 208Vac (4kW rectifier) or 480Vac (12kW rectifier).
5. Two 3-pole rectifier module AC disconnect breakers (optional):
• 480Vac system: 1 AC breaker per rectifier.
• 208Vac system: 1 AC breaker per three rectifiers.
6. One system controller (primary bay). Refer to section 4.5 for controller features.
7. One I/O module (primary bay). Refer to section 4.6 for I/O module features.
8. One CAN OUT communication port (primary bay) or one CAN IN and one CAN OUT communication port
(supplemental bay). See section 7. 8 for inter-bay CAN communication.
Figure 4 — CXPS-FR3 400A System Components and AC/DC Connections
Main bay AC/DC connections for Lorain replacement Main bay AC/DC connections for PECO II replacement
Primary bay components (12kW rectier shown)
L1
L2
L3
G
L1
L2
L3
G
CB1CB2
CORDEX RECTIFIER SHELF #1
AC FEED #1
4KW: MDLS #1-3
FEED #2
AC INPUT
FEED #1
AC INPUT
FEED 1 FEED 2
12KW: MDL #1
AC FEED #2
4KW: MDLS #4-6
12KW: MDL #2
System breaker/Module internal wiring
2
5
7
2
88
3
6
4
3

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4.2 CXPS-FR3 800A Back to Back And Side by Side Configuration
1. Replaces two 400A Lorain or PECO II rectifiers.
2. Two system AC input terminal blocks, rated 600V / 175A that accept #2/0 – #14 AWG cable.
• 480Vac system: Recommend 50A 480Vac 3-pole feeder breaker per input, #6 AWG wire.
• 208Vac system: Recommend 100A 208Vac 3-pole feeder breaker per input, #2 AWG wire.
3. Two pairs of 1/4" x 4" 48Vdc output busbars with:
• two landings that accept 1/2" holes on 1-3/4” center 2 hole lugs or,
• three landings that accept 3/8" holes on 1" center 2 hole lugs.
4. Two rectifier shelves available in either 208Vac (4kW rectifier) or 480Vac (12kW rectifier).
5. Four 3-pole rectifier module AC disconnect breakers (optional).
• 480Vac system: 1 AC breaker per rectifier.
• 208Vac system: 1 AC breaker per three rectifiers.
6. One system controller (primary bay). Refer to section 4.5 for controller features.
7. One I/O module (primary bay). Refer to section 4.6 for I/O module features.
8. One CAN OUT communication port (primary bay) or one CAN IN and one CAN OUT communication port
(supplemental bay). See section 7. 8 for inter-bay CAN communication.
9. Bay back extension or side extension that houses one set of the AC and DC connection points as listed above
(in addition to those located in the main bay).
Figure 5 — CXPS-FR3 800A System Components and AC / DC Connections.
Bay extension AC/DC connections for Lorain replacement
(main bay AC/DC connections are the same as the 400A
conguration)
Bay extension AC / DC connections for PECO II replace-
ment (main bay AC/DC connections are the same as the
400A conguration)
Primary bay components (12kW rectier shown)
L1
L2
L3
G
L1
L2
L3
G
CORDEX RECTIFIER SHELF #2
CB1CB2CB3CB4
CORDEX RECTIFIER SHELF #1
AC FEED #1
4KW: MDLS #1-3
FEED #2
AC INPUT
FEED #1
AC INPUT
FEED #3
AC INPUT
FEED #4
AC INPUT
FEED 1 FEED 2 FEED 3 FEED 4
12KW: MDL #1
AC FEED #2
4KW: MDLS #4-6
12KW: MDL #2
AC FEED #3
4KW: MDLS #7-9
12KW: MDL #3
AC FEED #2
4KW: MDLS #10-12
12KW: MDL #4
System breaker/Module internal wiring
22
33
5
7
6
4

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4.3 CXPS-FR3 1200A Back to Back And Side by Side Configuration
1. Replaces three 400A Lorain or PECO II rectifiers
2. Two system AC input terminal blocks, rated 600V / 175A that accept #2/0 – #14 AWG cable.
• Recommend 60A 480Vac 3-pole feeder breaker per input, #6 AWG wire.
3. Two pairs of 1/4" x 4" 48Vdc output busbars with:
• two landings that accept 1/2" holes on 1-3/4" center 2 hole lugs or,
• 3/8" holes on 1" center 2 hole lugs.
4. Three rectifier shelves 480Vac (12kW rectifier).
5. Six 3-pole rectifier module AC disconnect breakers (one breaker per rectifier) (optional).
6. One system controller (primary bay). Refer to section 4.5 for controller features.
7. One I/O module (primary bay). Refer to section 4.6 for I/O module features.
8. One CAN OUT communication port (primary bay) or one CAN IN and one CAN OUT communication port
(supplemental bay). See section 7. 8 for inter-bay CAN communication.
9. Main bay back extension or side extension that houses one set of the AC and DC connection points as listed
above (in addition to those located in the main bay).
10. AC / DC connection points are identical to 800A configurations.
Primary bay components
Figure 6 — CXPS-FR3 1200A System Components and Internal AC Wiring.
CORDEX RECTIFIER SHELF #2
RECTIFIER
MODULE #3
RECTIFIER
MODULE #4
CB1 CB2 CB3 CB4
CORDEX RECTIFIER SHELF #3
RECTIFIER
MODULE #5
RECTIFIER
MODULE #6
CORDEX RECTIFIER SHELF #1
RECTIFIER
MODULE #1
RECTIFIER
MODULE #2
CB5 CB6
FEED #2
AC INPUT
FEED #1
AC INPUT
FEED #3
AC INPUT
FEED #4
AC INPUT
FEED #5
AC INPUT
FEED #6
AC INPUT
MDL 1 MDL 2 MDL 3 MDL 4 MDL 5 MDL 6
System breaker/Module internal wiring
5
7
6
4

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4.4 CXPS-FR3 System Expansion
Supplemental CXPS-FR3 bays available in the same configurations as the primary bay can be added to further
increase system ampacity. A supplemental bay contains the same components as a primary bay except the system
controller. Inter-bay communication cables connect the rectifiers in supplemental bays to the primary bay controller.
Refer to section 7 for further wiring details.
4.5 CXC HP
The Cordex™ HP (CXC HP) controller provides centralized setup, control and monitoring of power systems. This
ranges from simple monitoring and threshold alarms for temperature, voltage and current, to advanced battery
charging and diagnostic features.
The controller supports dual Ethernet ports and a 4.3” LCD screen to allow simultaneous network, LCD and local
laptop access to the controller including both web and SNMP interfaces.
The CXC HP supports dual CAN ports to allow up to 256 power and/or ADIO modules to be controlled and moni-
tored. The controller uses external analog and digital input and output (ADIO) peripherals to monitor electrical signals
(temperature, voltage, current) and generate electrical signals through relays.
The most commonly used ADIO peripheral is the L-ADIO for low voltage systems which includes:
• 8 digital inputs
• 4 voltage sensors
• 4 temperature sensors
• 4 current sensors
• 12 Form C relay outputs
4.5.1 Controller Features
Ethernet
(rear
USB (rear)
USB (front)
Ethernet (front)
Status LEDsLCD screen
Home
Reset
Figure 7 — Cordex CXC HP Controller
The CXC HP has the following features:
• Front touchscreen: full color LCD touchscreen display, to access controls and menu items by using fingertip
touch or a stylus.
• Home button: provides the ability to go directly back to the home screen from any menu.
• Front panel reset: for emergency use only to restart the CXC HP if the unit touch screen or home button are not
responding.
• Front panel LEDs: for alarms, progress and status indication.
• Audio speaker: built-in audio tones during active alarms, and can be disabled if required.

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Figure 8 — LCD Color Touchscreen Display
• Ethernet: dual ports 10/100 BaseT Ethernet connection on both the front and rear of the controller for remote or
local communication.
• USB: dual ports on both the front and rear of the controller for upgrades and file management via a standard
USB flash drive.
• CAN: dual independent CAN bus ports for communication with the Alpha Cordex and AMPS family of products,
which allows for a greater number of devices.
• Real-time clock with field replaceable lithium battery: allows for timestamps on alarms and events.
• System fail alarm/relay: which activates when there is a major internal failure. During such a condition the unit at-
tempts to reset.
4.6 L-ADIO
The L-ADIO is the standard analog and digital I/O peripheral for low voltage (<60Vdc) systems. The L-ADIO communi-
cates on CAN bus to the controller and provides user access to I/O management via the CXC HP controller.
Figure 9 — L-ADIO I/O Peripheral
Power input
LVD Override
3 LED status
indicators
Reset
CAN ports

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4.6.1 Analog Inputs
Four voltage inputs, V1 – V4, are provided for a variety of voltage monitoring requirements. The input channels can
measure a signal between -60Vdc to +60Vdc.
Four current input channels, I1 – I4, provide monitoring of current; e.g., discharge (load) and charge (battery). The
CXC HP is capable of monitoring standard shunts of 25, 50 and 100mV as well as application specifications of up to
250mV. The shunt current rating can be configured via the controller and is set by default to 800A 25mV. The input
range for this signal is -250mV to +250mV.
Four temperature input channels, T1 – T4, provide monitoring of temperature probes (thermistors). These are typi-
cally used for either ambient temperature, or for battery post monitoring to enable battery temperature compensa-
tion. The temperature sensor is provided by Alpha in various lengths. The input range for this signal is 0V to 5V and
is powered internally from the L-ADIO.
Digital Inputs
The L-ADIO can accommodate up to eight digital input channels, D1 – D8. Each channel responds to a zero or sys-
tem voltage potential at the input to activate or deactivate the appropriate condition.
These channels can monitor digital alarm/control signals from rectifiers, converters and many other types of equip-
ment.
An additional digital input, “EXT” is reserved for monitoring an external LVD override.
Alarm and Control Output Relays
Each L-ADIO contains twelve Form C alarm output relays to extend alarms and to control external apparatus. Each
internally generated alarm or control signal may be mapped to any one of the 12 relays, several signals may be
mapped to just one relay or none at all.
LED Indication
Each L-ADIO contains three LEDs for peripheral status indication.
LVD – Yellow = LVD Override Engaged
Power – Blue = Power present to device
Comms – Green = L-ADIO has been acquired by CXC HP
Front Panel Reset Button
A reset button is located on the front panel. It takes approximately 15 seconds before the unit is reacquired after
pressing the reset button.
During a reset condition, the L-ADIO will keep relays in their last known state to prevent false alarm notifications and
possible changing system LVD states.
CAUTION – Pressing the reset button will cause the L-ADIO to lose communication with the controller.

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4.6.2 6I-ADIO (Optional)
The 6I-ADIO is an analog input peripheral providing six isolated shunt inputs. The 6I-ADIO communicates on CAN
bus to the CXC HP controller and provides access to shunt inputs via the controller.
Figure 10 — 6I-ADIO Power Module
4.7 Cordex HP 4.0kW Rectifiers
4.7.1 Rectifier Features
• High performance 83.3A rectifier for 48V telecom applications
• High power density 4RU compact design delivering up to 24kW per 23" shelf
• Power limiting and wide range AC input for global installation requirements
Figure 11 — Cordex HP 4.0kW Rectifier
Thumbscrew
LEDs
1 2 3

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4.7. 2 LED status
The three LEDs on the rectifier front panel indicate status (see Figure 11):
• AC Input Voltage present (1)
• DC Output Voltage present (2)
• Rectifier Alarm (3)
4.8 Cordex HP 12kW Rectifiers
4.8.1 Rectifier Features
• High performance compact 220A rectifier for 48Vdc telecom application
• Simple configurations providing 24kW in a compact 4RU shelf
• True 3-phase 3-wire 480Vac input
LEDs
Figure 12 — 12kW 480Vac (3-phase) Rectifier
4.8.2 LED Status
The three LEDs on the rectifier front panel indicate status (see Figure 12)
• AC Input Voltage present (1)
• DC Output Voltage present (2)
• Rectifier Alarm (3)

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5. Site Evaluation and Pre-Installation
The Alpha CXPS-FR3 power system is designed to use the existing floor mounting hardware and AC input and DC
output cables for Lorain or PECO II 400A rectifiers. Alpha recommends to check the integrity of the mounting sur-
face/hardware and cabling before proceeding. Replace any hardware and cables that appear to be compromised
with appropriate agency approved equivalent.
5.1 Installation Component Requirements
Not Supplied: External AC and DC cables and fittings, floor anchors.
5.2 Tools and Equipment
Insulated tools are essential. Use the following list as a guide:
3/16” Allen style wrench for AC connections
Torque wrench: 3/8" drive, 0-100 ft-lb for DC connections
Electric drill with hammer action
Digital voltmeter equipped with test leads
Laptop with IE 11
Various crimping tools and dies to match lugs used in installation
Heat gun
Insulating canvases as required (2' x 2', 1' x 1', 3' x 3', etc.)
Cutters and wire strippers (#14 to #22 AWG) [2.5 – 34 mm²]
Insulated hand tools listed as follows:
Combination wrenches
Ratchet and socket set
Various screwdrivers
Electricians knife and cable cutters
5.3 Packing Materials
Alpha is committed to providing products and services that meet our customers’ needs and expectations in a sus-
tainable manner, while complying with all relevant regulatory requirements. As such Alpha strives to follow our quality
and environmental objectives from product supply and development through to the packaging for our products.
Rectifiers and batteries are shipped on individual pallets and are packaged according to the manufacturer’s guide-
lines.
Almost all of Alpha’s packaging material is from sustainable resources and or is recyclable. See the following table
for the material and its environmental codes.
NOTE:
This power system is suitable for installation in Network Telecommunication facilities
and locations where the NEC applies
Table of contents
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