Alto ENCORE R User manual

AMERICAN-LINCOLN 1-1
ENCORE R
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln
READ THIS BOOK
, 1100 Haskins Road, Bowling Green, Ohio 43402
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. You must have training in the operation of this machine
before using it. If you or your operator(s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Part No. 2-86-00315 2003 Printed in theAmerican-Lincoln USA
®
ENCORE R
Beginning with Serial Number 180337
AMERICAN-LINCOLN
TECHNOLOGY
UL
®
ISO 9001
FILE A2287
#
ENCORE R
Operator's Manual
Instruction Book

1-2 AMERICAN-LINCOLN
ENCORE R
NOTE

AMERICAN-LINCOLN 1-3
ENCORE R
INDEX
Chapter 1
C
CONTROLS 21
D
DECIMAL-METRIC CONVERSION TABLE 5
DISCLAIMER 4
E
ELECTRICAL SCHEMATIC 53
H
HARDWARE ABBREVIATIONS 6
HYDRAULIC TORQUE REQUIRENMENTS 8
I
INDEX 3
M
MACHINE PREPARATION 17
MAINTENANCE 39
O
OPERATING INSTRUCTIONS 30
ORDERING PARTS 10
S
SAFETY PRECAUTIONS 11
SPECIFICATIONS 14
STANDARD HARDWARE & TORQUE VALUES 7
SYMBOLS 9
T
TROUBLESHOOTING 50
W
WIRE HARNESS CONNECTIONS 54
WIRE HARNESS CONNECTIONS-SPRAY WAND 58
WIRE HARNESS ROUTING & CONNECTIONS 56

1-4 AMERICAN-LINCOLN
ENCORE R
DISCLAIMER
The information contained in this manual is believed correct at the time of publication.
American Lincoln assumes no responsibility or liability for unauthorized changes made to this
manual or pages removed, causing indirect or consequential damages resulting from the use
of the information appearing herein.
WARNING!
In the event that machinery or controls described herein are modified in any way, or in the
event that such machinery or controls are not maintained in a proper manner, the instructional
material contained herein may be rendered inaccurate. The information contained herein is to
be used only by persons knowledgeable in the operation of machinery such as that described
herein, or other persons being directly supervised by such knowledgeable persons.
No portion of this manual may be reproduced without the express written consent of:
AMERICAN LINCOLN
Product Engineering
1100 Haskins Road
Bowling Green, OH, 43402
[phone] Fax: [phone]
Copyright 2003 American Lincoln. All rights reserved.
Printed in USA March 2003
DISCLAIMER

AMERICAN-LINCOLN 1-5
ENCORE R
FRACTIONFRACTION
DECIMAL DECIMAL
MILLIMETERMILLIMETER
C-2001/9907
DECIMAL-METRIC CONVERSION TABLE

1-6 AMERICAN-LINCOLN
ENCORE R
HARDWARE ABBREVIATIONS
ABBREVIATIONS - SCREWS
ADJ= Adjusting Screw
ADJ.SP = Adjusting Plunger Screw
BHM = Binding Head Machine Screw
BHS = Button Head Socket Screw
CAPT.SL = Captivated Slotted Screw
CAPT.WG = Captivated Wing Screw
FHM = Flat Head Machine Screw
FIL.HM = Filister Head Machine Screw
HHC = Hexagon Head Cap Screw
HHM = Hexagon Head Machine Screw
HIHD=1/2 High Head Screw
HSHC = Hexagonal Socket Head Cap Screw
HSFHC = Hexagonal Socket Flat Head Cap Screw
KNH = Knurled Head Screw
MHHC = Metric Hexagon Head Cap Screw
PHM = Pan Head Machine Screw
RHD= Round Head Drive Screw
RHM = Round Head Machine Screw
RHW = Round Head Wood Screw
SHC = Shiny Crown Cap Screw
SHTB = Shoulder Thumb Screw
SQ = Square Head Screw
TB = Thumb Screw
THM = Truss Head Machine Screw
WELD= Weld Stud
WG = Wing Screw
ABBREVIATIONS - SETSCREWS
HS = Hexagonal Socket Setscrew
S= Slotted Setscrew
SH = Square Head Setscrew
-KCP = Knurled Cup Point Setscrew
-CP = Cup Point Setscrew
-OP = Oval Point Setscrew
-FDP= Full Dog Point Setscrew
-HDP= Half Dog Point Setscrew
-FP = Flat Point Setscrew
-COP = Cone Point Setscrew
C-2004

AMERICAN-LINCOLN 1-7
ENCORE R
SAE-Grade 5 SAE-Grade 8
Screw
Size
Grade
5
Plated
Grade
8
Plated
410H
Stainless
Brass Type
F&T
&BT
Type
B, AB
*6
*8
*10
*1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
14
27
39
86
15
28
44
68
98
135
239
387
579
15
28
43
108
17
31
49
76
110
153
267
-
-
-
-
-
130
22
40
63
95
138
191
338
545
818
-
-
-
151
24
44
70
108
155
216
378
-
-
18
33
47
114
19
34
55
85
-
-
-
-
-
20
35
54
132
22
39
62
95
-
-
-
-
-
5
9
13
32
6
10
16
-
-
-
-
-
-
20
37
49
120
-
-
-
-
-
-
-
-
-
23
41
64
156
-
-
-
-
-
-
-
-
-
21
34
49
120
-
-
-
-
-
-
-
-
-
C
CCC
FFF F
C=Coarse Thread
F=Fine Thread
*=Torque values for #6 through 1/4 are lb./in.All others are lb./ft.
NOTE
Decrease the torque by 20%when using thread lubricant
The torque tolerance is±on torque values.
C2000/9905
STANDARD HARDWARE & TORQUE VALUES

1-8 AMERICAN-LINCOLN
ENCORE R
HYDRAULICTORQUEREQUIREMENTS
Refer to the following chart for torque values on all hydraulic hoses and fittings.
Nominal O-Ring Face Seal End SAE O-Ring Boss End
SAE Thread Swivel Thread Str. Fitting
Dash Size Nut Size or Locknut
Size Inch Torque Inch Torque
LB-FTLB-FT
-3**3/8-248-10
-4 9/16-18 10-12 7-16-20 14-16
-5**1/2-20 18-20
-611/16-16 18-20 9/16-18 24-25
-813/16-16 32-35 3/4-16 50-60
-10 1-1446-50 7/8-1472-80
-12 1 3/16-12 65-70 1 1/16-12 125-135
-1413/16-12 65-70 1 3/16-12 160-180
-16 1 7-16-12 92-100 1 5/16-12 200-220
-20 1 11/16-12 125-14015/8-12 210-280
-242-12 150-165 1 7/8-12 270-360
*O-Ring face sealtype end not defined for this tube size.
NOTE
Parts must be lightly oiled with hydraulic fluid.
C-2002
HYDRAULIC TORQUE REQUIRENMENTS

AMERICAN-LINCOLN 1-9
ENCORE R
Scrub Brush Down Heavy Pressure
Squeegee Down &Vacuum On
Squeegee Up &Vacuum On
Solution Tank Low
Solution Flow Control
Throttle
Read Machine Manual
No gas or combustibles in tank
Keep Away From Flames/
Wear Eye Protection
Electrical Hazard
Stay Clear
Moving Fan Blade
Pinch Point/Crush Hazard
Cover or Hopper Could Close/
Turn Key Off/Lock Wheel
WARNING! /ATTENTION!
Squeegee Up &Vacuum Off
Battery Charger
Choke
Fan On
Filter Shaker On
Forward/Reverse
Headlights
Hopper Dump
Hopper Return
Horn
Main Broom &Side Broom Up
Main Broom &Side Broom Down
No Step
Off
On
Power
Recovery Tank High
Scrub Brush Down &On
Scrub Brush Up and Off
THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETYSYMBOLS ON THE MACHINE.
Before Operating or Servicing
NO Smoking
Engage Support
Before Leaving Seat
SYMBOLS

1-10 AMERICAN-LINCOLN
ENCORE R
ORDERING PARTS
MACHINE CATALOG NUMBERS
505-945CE ENCORE R (34”) SCRUBBER
505-946CE ENCORE R (38”) SCRUBBER
CZECH REPUBLIC
ALTO Ceská Republika s.r.o.
Zateckych 9
14000 Praha 4
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.wap-alto.cz
DENMARK
ALTO Danmark A/S
Industrikvarteret
9560 Hadsund
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
FRANCE
ALTO France S.A.
B.P. 44, 4 Place d’Ostwald
67036 Strasbourg Cedex 2
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
GERMANY
ALTO Deutschland GmbH
Guido-Oberdorfer-StraBe 2-8
89287 Bellenberg
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
GREAT BRITAIN
ALTO Cleaning Systems
(UK) Ltd.
Bowerbank Way
Gilwilly Industrial Estate, Penrith
Cumbria CA11 9BN
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
NETHERLANDS
ALTO Nederland B.V.
Postbus 65
3370 AB Hardinxveld-Giessendam
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
NORWAY
ALTO Norge A/S
Bjørnerudveien 24
1266 Oslo
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
INTERNET
http://www.alto-online.com
ALTO HEADQUARTERS
Incentive International A/S
Kongens Nytorv 28
P.O. Box 2064
1013 Copenhagen K
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
SUBSIDIARIES
AUSTRALIA
ALTO Overseas Inc.
1B/8 Resolution Drive
P.O. Box 797
Caringbah, N.S.W.2229
Tel.: [phone]
Fax: [phone]
AUSTRIA
ALTO Österreich GmbH
Metzgerstr. 68
5101 Bergheim/Salzburg
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
BRAZIL
Wap do Brasil Ltda.
Rua 25 de Agosto, 608
83323-260 Pinhais/Paraná
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
CANADA
ALTO Canada
24 Constellation Road
Rexdale, Ontario M9W 1K1
Tel.: [phone]
Fax: [phone]
CROATIA
Wap ALTO Strojevi za ciscenje, d.o.o.
Siget 18a
10020 Zagreb
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
SINGAPORE
ALTO DEN-SIN Singapore Pte Ltd.
No. 17 Link Road
Singapore 619034
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.densin.com
SLOVENIA
Wap ALTO cistilni sistemi, d.o.o.
Letaliska 33
SLO-1110 Ljubljana
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
SLOWAKIA
Wap ALTO cistiace systémy s.r.o.
Remeselnicka 42
83106 Bratslavia-Raca
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Web: www.wap-alto.sk
SPAIN
ALTO Iberica S.L.
Calle de la Majada No. 4
28760 Tres Cantos - Madrid
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
SWEDEN
ALTO Sverige AB
Aminogatan 18
431 04 Mölndal
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
USA
ALTO Cleaning Systems Inc.
12249 Nations Ford Road
Pineville, NC 28134
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
1. Use the model number, catalog number, and serial number when ordering.
2. Give the part number, description, and quantity of parts needed.
3. Give shipping instructions for either freight, UPS, or parcel post.